training guide v1 - ntma - login required ntma training guide .pdfthis training guide was developed...

Training Guide 2009

of 12 Revision 09-1

This training guide was developed by the National Tooling and Machining Association’s Education Department for the Precision Jobs for American (PJAM) Program. This guide will be updated yearly. Please use the guide to locate training vendors for specific training needs. If you have any comments to add please forward them to Pam Rubenstein, NTMA Education Team Leader at; [email protected]. A = Online B = On site (at our Member’s facility) C = Off Site (at training Companies facility) -I = Supports NIMS level I -II = NIMS Level II -III = NIMS Level III -O = NIMS Endorsed Program

Toolin

g U

Concep

tual

Edu

Oxygen

Ed

Amatrol In

c

Mori Seik

i University

SHOP ESSENTIALS TRAINING Print Reading and Interpretation A-‐I A-‐I A-‐O A Shop Math Basic A-‐I A-‐I A-‐O A Shop Math Advanced A-‐II A-‐II A-‐O A Bench-work & Layout A-‐II A-‐II Personal Skills A-‐I A-‐I A A Intro to Metalworking A-‐I A-‐I A

SHOP SAFETY TRAINING Personal Safety PPE A-‐I A-‐I A-‐O A Fire Safety A-‐I A-‐I A A Machine Safety A-‐I ABC-‐I A-‐I A-‐O A Lockout / Tagout A-‐I A-‐I A-‐O A Forklift / Man Lifts A-‐I A MSDS / Right to Know A-‐I A-‐I A Hazard Communication A-‐I A-‐I A A

MATERIAL PREP TRAINING Horizontal Bandsaw Operations A Vertical Bandsaw Operations A Material Handling A

DRILL PRESS TRAINING Basic Operations A-‐I A-‐O Setup A-‐I A-‐O

MANUAL MILLING TRAINING Basic Operations A-‐I ABC-‐I A-‐I A-‐O Setup A-‐I ABC-‐I A-‐I

MANUAL TURNING TRAINING Basic Operations A-‐I ABC-‐I A-‐I A-‐O Setup A-‐I ABC-‐I A-‐I A-‐O Threading A-‐I A-‐I Turning Between Centers A-‐I A-‐I

Training Guide 2009

of 12 Revision 09-1

A = Online B = On site (at our Member’s facility) C = Off Site (at training Companies facility) -I = Supports NIMS level I -II = NIMS Level II -III = NIMS Level III -O = NIMS Endorsed Program

Toolin

g U

Concep

tual

Edu

Oxygen

Ed

Amatrol In

c

Mori Seik

i University

MANUAL GRINDING TRAINING Intro A-‐I A-‐I Surface Grinding A-‐I A-‐I OD Grinding ID Grinding Jig Grinding

MANUAL PRESS BREAK TRAINING Basic Operations A-‐I Setup A-‐I

CNC MILLING TRAINING

Basic Operator A-‐I A-‐I A-‐O A,B,C Setup A-‐I A-‐II A-‐O B,C 3 Axis Operations A-‐II A-‐O A,B,C 4 Axis Operations A-‐II A,B,C 5 Axis Operations A,B,C

CNC TURNING TRAINING Basic Operator A-‐I A-‐I A-‐O A,B,C Setup A-‐I A-‐II A-‐O B,C Live Tooling A-‐II A,B,C Multi Axis A-‐II A,B,C

CNC GRINDING TRAINING Surface Grinding A-‐I A-‐I A-‐O A OD Grinding A-‐I A-‐O A ID Grinding A-‐O A Jig Grinding Thread Grinding

CNC SCREW MACHINE TRAINING Basic Operator A-‐II Setup A-‐II Programming A-‐III Advanced A-‐III Live tools & Thread Whirling A-‐III

Training Guide 2009

of 12 Revision 09-1


Toolin

g U

Concep

tual

Edu

Oxygen

Ed

Amatrol In

c

Mori Seik

i University

CNC PRESS BREAK TRAINING Basic Operator A-‐I Setup A-‐I Programming A-‐I Advanced A-‐I

CNC SHEAR TRAINING Operator A-‐I Setup A-‐I Programming A-‐I

CNC TURRET PRESS TRAINNG Operator Setup Programming Advanced

WATER-JET TRAINING Operator Setup 2 Axis Programming Multi Axis

LASER TRAINING Intro Cutting Milling Marking / Engraving Heat Treating Welding

WIRE EDM TRAINING Intro A Operators Setup 2 Axis programming Multi Axis programming Rotary C Axis Programming

Training Guide 2009

of 12 Revision 09-1


Toolin

g U

Concep

tual

Edu

Oxygen

Ed

Amatrol In

c

Mori Seik

i University

SINKER EDM TRAINING Intro Operators Setup C Axis Programming Electrode Design Basic Programming

CUTTING TOOLS TRAINING Intro A-‐I ABC-‐I A-‐I A-‐O A Drills A-‐I A-‐I,II A-‐O A Mills A-‐I A-‐I,II A-‐O A Turning Tools A-‐I A-‐I,II A-‐O A Cutting Fluids A-‐I A-‐I,II A-‐O A Tool Grinding A-‐I A-‐I,II A Holders & Collets A-‐I A-‐I,II A-‐O A

MATERIAL TRAINING Intro A-‐I A-‐I A Properties & Classifications A-‐I A-‐I A Heat Treating A-‐I A-‐II A Testing A-‐II A

CONTROL TRAINING Training of Different Controls A-‐I A-‐I,II,III A A,B,C

QUALITY / INSPECTION TRAINING Intro A-‐I A-‐I A-‐O A GD&T Basics A-‐I A-‐II A-‐O A GD&T Advanced A-‐I A-‐III A-‐O A Hand Tools A-‐I A Optical Comparators A-‐I A-‐I CMM A-‐I A-‐II A-‐O A Video – Non contact / Vision Calibration A-‐I A-‐II A A Hardness Testing A-‐I A-‐II A Six Sigma A-‐I A-‐I SPC A-‐I A-‐I,II,III A-‐O A Threads A-‐I A-‐I,II A-‐O A Holes A-‐I A-‐I A-‐O A

Training Guide 2009

of 12 Revision 09-1


Toolin

g U

Concep

tual

Edu

Oxygen

Ed

Amatrol In

c

Mori Seik

i University

CNC PROGRAMMING TRAINING G & M Code Programming Basic A-‐II A-‐O A,B,C Advanced Programming A-‐III A-‐O B,C Multi Axis Programming A-‐IIII B,C

CAM SYSTEM TRAINING Intro A A B 2D A B 3D A B Solids A B Post Processors A

GEAR MAKING TRAINING Intro A-‐I Basics A-‐II Advanced A-‐III

CAD SYSTEM TRAINING Intro A A B Basics A B Advanced A B Solids A B Assemblies A Fixture Design

DIE DESIGN & MAKING TRAINING Intro A Basic Design A Advanced Design Basic Die Manufacturing Advanced Die Manufacturing

MOLD DESIGN & MAKING TRAINING Intro Basic Design Advanced Design Basic Mold Manufacturing Advanced Mold Manufacturing

Training Guide 2009

of 12 Revision 09-1


Toolin

g U

Concep

tual

Edu

Oxygen

Ed

Amatrol In

c

Mori Seik

i University

STAMPING TRAINING Intro – Including Safety A-‐I Basic Operations A Coil Handling A Setup A

DEBURRING TRAINING Intro A A-‐I Abrasives A A-‐II Robot A-‐II

WORK HOLDING TRAINING Intro A-‐I A-‐I A-‐O A Clamping A A-‐I A-‐O A Chuck Systems A A-‐I A-‐O A Collets A A-‐I A-‐O A Vices A A-‐I A-‐O Fixture Design A A-‐I A-‐O Pallet systems A-‐I

WELDING TRAINING Intro A A-‐I A A Stick Welding A TIG Welding A MIG Welding A A Spot / Resistance Welding Advanced Robotic

LEAN TRAINING Intro A A-‐I A 5S / 6S A A-‐I,II,III A Kaizen A A-‐II A KanBan A-‐II A

TECHNOLOGY TRAINING High Speed Robot A-‐II A A Micro Green Hard Milling

Training Guide 2009

of 12 Revision 09-1


Toolin

g U

Concep

tual

Edu

Oxygen

Ed

Amatrol In

c

Mori Seik

i University

EQUIPMENT MANTANTENCE TRAINING Motor Control A A B Bearing Applications A A Transmissions & Drive Systems A A B PLC A A B Hydraulics A A-‐I A A,B Electrical A A B Chip Control Coolant Control

MANAGEMENT TRAINING Job Planning / Scheduling A A-‐I,II Employee Review & Issues Time Management A OJT Trainer A A-‐III A-‐O A Problem Solving & Critical Thinking A-‐III A A Organizational A-‐I A Communications A A-‐II A A

OTHER TRAINING Soldering A Bonding Assembly A A Painting Part Marking A-‐I,II,III Intro to Plating & Coatings Holes

Training Guide 2009

of 12 Revision 09-1

TOOLING-U INFORMATION

Tooling-‐U 15700S. Waterloo Road Cleveland, OH 4411

www.toolingu.com Contact: Toni Neary [email protected] Phone: 216-‐706-‐6644 / 866-‐706-‐8665

Can provide training for Mazak, GE Fanuc & Haas controls. Working on: Robotics, Paint & Coatings No info on cost.

Description Of Service:

You know you need to train your employees. Numerous companies train, but many of them waste time, money, and resources on training programs that simply don’t work. You need a training program that is easy to use, versatile, and measurable. Tooling U provides all of this, and more.

Toolingu.com is the leading provider of online training for today's manufacturers. Manufacturers compete by leveraging their expertise—we view training as an essential component in this effort.

Training should not be cumbersome. We've developed a range of products and services to simplify your training initiative and help you achieve your goals.

Provide content for everyone. With more than 550 unique titles, we offer a full range of content to train machine operators, welders, assemblers, inspectors, and maintenance professionals.

Document your results. Our proprietary Learning Management System (LMS) offers powerful reporting tools that track progress and document the results of your training initiative.

Tie learning to hands-on tasks. Our competency models provide industry-specific training packages that mirror common industry jobs and tie online learning to hands-on tasks and responsibilities.

Ensure your program's success. With on-site consultation services and live/phone/web support, we help you kick off your training initiative and maintain its success throughout the process.

Tooling U is easy to use. No matter how many people you are training, Tooling U delivers every tool you need to manage your program. Intuitive features help you assign the exact training needed for each person. Even better — we work with you to effectively kick-off your web-based training, and we continue to support you until you meet your objectives.

Tooling U is customizable. With over 400 classes on an incredible range of manufacturing topics, we have the exact knowledge your people need. We work with you to set up a full schedule of classes to target the exact needs of each individual. We fit into your current training program by customizing our curriculum. If you want to deliver your proprietary knowledge, our development team can build new content unique for your company. Tooling U is measurable. Effective training leads to measurable results. We produce custom reports documenting your students' performance, including class completions, test results, login times, and much more. We also track the progress of hands-on training in your program. With Tooling U, you gain a valuable tool in measuring results.

You need to train — we make your training better. We offer simple solutions to improve your current training programs. Contact us and learn how we can transform your training.

Training Guide 2009

of 12 Revision 09-1

CONCEPTUAL EDUCATION INFORMATION

MORI SEIKI UNIVERSITY INFORMATION

Conceptual Education LLC 1507 Cambridge Dr. Murfreesboro, TN 37129

www.ConceptualEdu.com Contact: Jack Hooper [email protected] Phone: 615-‐691-‐2508

Can provide training for Bridgeport “type” mills & Bridgeport “type” (OOMI) Lathes. Custome training materials can be developed to customer requirements. We specialize in animated videos that describe mechanical activity. Our Background experience is Machine Tool use and Instruction. All material is NIMS compliant. Our online and CD materials have interactive tests. Each DVD and/or CD is $250.00ea. ( ask about public school discounts) Online delivery is priced on request.

Mori Seiki University 5655 Meadowbrook Industrial Dr. Rolling Meadows, IL 60008

www.msuondemand.com Contact: Rod Jones [email protected] Phone: 847-‐593-‐5400

Specific: Mori Seiki CNC Lathes, CNC Machining Centers, CNC Integrated Machines and CNC Grinders

General (online): CNC Lathes, CNC Machining Centers, CNC Grinders Training on MAPPS (Mori Seiki), FANUC, Mitsubishi controls. Training on ESPRIT CAM systems

Mori Seiki University is the training opertation for Mori Seiki USA. As a corporate training facility we serve the Americas from our modern training facilities in Chicago and Dallas. Our educational programs are focused on both Mori Seiki products and general manufacturing education needs. Programs include technical and non-‐technical skill development. Classroom, Online and off-‐site courses focus on: 1) CNC Machine operation & programming, 2) CNC Machine maintenance, 3) CAD/CAM, 4) Manufacturing Shop Skills and 5) Business skills.

Our on-‐site courses feature a strategic blend of classroom and hands-‐on lab experience. Students learn from instructors with extensive industry and training experience. Our instructional design process is focused on high visual and tactile adult learning. Classroms and labs feature state-‐of-‐the art learning tools and equipment. Dedicated training machines provide hands-‐on experience for both maintenance and operation classes.

Mori Seiki University’s “Education-‐On-‐Demand” is online, interactive web-‐based training that is available 24 hours a day, 7 days a week from any computer with a web browser and Internet access. Students learn in a virtual, hands-‐on world. Education-‐On-‐Demand provides two different, but complimentary learning programs:

1. Mori Seiki Machine Operation Skills for specific Mori Seiki CNC models

2. Advanced Manufacturing Education (AME21)

Training Guide 2009

of 12 Revision 09-1

AMATROL INFORMATION Amatrol, Inc. 2400 Centennial Blvd., Jeffersonville, IN 47130

www.amatrol.com Joe Reid, Vice President of Sales [email protected] Justin Westmoreland, eLearning Product Manager Phone: 800-264-8285

NIMS Testing: NIMS endorses Amatrol’s CNC Machine Operator Program exclusively as the recommended preparation method for the NIMS CNC Machine Operator Certifications – Milling and Lathe. Machines: Online curriculum has “generic” hardware, with Fanuc 21i style controller

Controls: Fanuc 21i, Siemens

CAM; Master CAM

CAD Products; (2-D) AutoCAD Lite, (3-D) SolidWorks

Other Training: Amatrol’s Advanced Manufacturing program showcases Integrated Systems Technology (IST), a unique way to combine hands-on skills with strong curriculum for an outstanding learner experience. The program offers eLearning and print-based solutions, starting with the foundational curriculum and rapidly building into more sophisticated technology applications, including troubleshooting. With over 3,500 worldwide installations and growing, Amatrol continues to demonstrate a strong commitment to bridging the technical skill gaps in our workforce.

An essential part of how the training materials are developed is our close partnership with key industry clients such as Ford, Tropicana, General Motors, Caterpillar, Miller and many otherscombines industry task research and analysis with partner review and feedback to develop true job-ready skills-based training systems.. Amatrol is the world's leader in skill-based, interactive technical learning. Our comprehensive learning solutions range from engaging high school students in the learning of basic science and math to teaching hands-on and troubleshooting skills in the latest, highly sophisticated CNC Machine Operation. Our interactivity, both in equipment and computer-based learning solutions integrated with strong alignment to industry needs, is what makes Amatrol the industry's leading technical education provider. Amatrol's learning solutions include interactive multimedia as well as print-based student learning materials, virtual trainers, teacher's guides, industrial quality hands-on training equipment, and instructor training.

Key learning programs and systems: -Advanced Manufacturing - Mechanical Maintenance - CIM - Mechatronics - CNC Machine Operator - Packaging Industry - Construction Technology - Petro-Chemical Industry – eLearning - Power Plant Technology – Engineering - Pre-Engineering - Engineering Technology - Project-Based Learning -

Electrical Maintenance – STEM – HVAC – Industry - Technology Education - Industrial Maintenance - Virtual Labs - Manufacturing

Amatrol learning systems are helping thousands of educational institutions and industry training centers prepare students throughout the world to become successful engineers, technicians and scientists in today's high performance workplace. Our clients include universities, community colleges, technical colleges, vocational schools, high schools, union training centers, and industry training centers. Each client has unique training needs, and Amatrol has the right solution tailored for success!

Cost Structure: Amatrol offers comprehensive learning solutions, ranging from self paced eLearning solutions to fully integrated classroom-based training labs. With over 400 eLearning titles and 600 Learning Systems, Amatrol can create a wide range of training solutions that will fit most any budget.

Other Info: As a manufacturer of technical training equipment, Amatrol has been a member of NTMA for 15 years.

Training Guide 2009

of 12 Revision 09-1

VENDOR INFORMATION Oxygen Education, LLC 7820 Innovation Blvd., Suite 250 Indianapolis, IN 46278

www.ame21.com Contact: Joe Kitterman [email protected] Phone: 317-‐275-‐5959

Can provide training for Machines; Haas VMC, Lathe, & HMC; Index MS32 (Multi-Spindle Screw Machine); Traub TNL26 (Swiss Turn), Controls – Fanuc, GE Fanuc, Siemens, Haas, Traub Mitsubishi Cost: AME21 is sold by the class.

Description Of Service:

Oxygen Education LLC is a provider of online education. The current curriculum has been designed by industry experts from industrial environments, industrial companies, community colleges, and machine tool builders to provide applicable skills training to those working or incumbent workers seeking employment in an advanced manufacturing environment.

The curriculum has been designed to attract and hold the student attention by employing “gaming” theory to convey skills development for the advanced manufacturing environment. Taking complex subjects that are present in this environment, the curriculum designers have developed the software to not only convey the topic skill, but to also demonstrate the skill in a virtual environment. Reading is kept to a minimum and all subjects have voice over to teach to the different learning styles. Confined Space, Hazard Communication, Lockout / Tagout, OSHA Overview, Personal Protective Equipment (PPE), Overhead Crane Safety, Introduction to Advanced Manufacturing, Blueprint Reading, Mathematics 1, Algebra 1, Solid Geometry, Trigonometry 1, AWS Welding Symbols on Blueprints, Principles of CNC, Fanuc CNC Control, Principles of Turning, Principles of Machining Centers, Principles of Cutting Tools, Principles of Grinding, Principles of Workholding, Principles of Heat Treating, Principles of Materials - Ferrous Metals, Principles of Materials - Non-Ferrous Metals, Principles of Hydraulics, Principles of Coolants and Oils, Principles of Robotics, Principles of Factory Automations, Tooling for Turning, Tolling for Machining, Tooling for Milling, Tooling for Drilling, Tooling for Reaming, Tooling for Tapping, Tooling for Grinding, Threaded Fasteners, Turning Machine Setup, Machining Center Setup, Principles of Gear Manufacturing, G-Code Programming for CNC Lathe Operators 1, G Code Programming for CNC Machining Center Operators 1, G Code Programming for CNC Lathe Operators 2, G Code Programming for CNC Machining Center Operators 2, G Code Programming for CNC Lathe Operators 3, G Code Programming for CNC Machining Center Operators 3, Variable Analogue Gauges, Attribute Gauges, Calibrating and Mastering Gauges, Variable Digital Gauges, Micrometers, GO / No-Go Gauges, Thread Gauges, Proper Care of Gauges, ISO 9000 and TS 16949, ISO 13485 (Medical Device Manufacturing), Statistical Process Control 1, Test Indicators, Surface Plates, Height Gauges, Bench Comparators, Optical Comparators, Gauge Blocks, Other Micrometers, Bore Gauges, Air Gauges, Miscellaneous Instruments, Inspection Instrument Selection, Inspection Techniques 2, General Dimensioning & Tolerances, Geometric Dimensioning & Tolerancing, Coordinator Measuring Machines, Statistical Process Control 2, GMP, APQP, Communication Skills, Conflict Resolution, Working in Groups, Train the Trainer 1, Analytical Problem Solving Tools 1, Analytical Problem Solving Tools 1, Introduction to Lean, 5S, Lean Theory, Kanban, Kaizen, Value Stream Mapping, Setup Reduction, Total Production Maintenance NIMS Testing: Oxygen Education is not a testing facility for NIMS. However, the curriculum has been evaluated for correlation to the standards and does closely map to those requirements. Where omitted/indicated on this survey, the curriculum does not address those items.

Training Guide 2009

of 12 Revision 09-1

training guide v1 - ntma - login required ntma training guide .pdfthis training guide was developed...

Documents