tracetek tt-3000-ck-mc-m/f tt-3000-ck-mc-m tt-3000-ck-mc-f · 1 / 6 description these instructions...
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DescriptionThese instructions describe field connecting of TT3000 bulk sensing cable.For technical support, call Pentair Thermal Management at (800) 545-6258.
tools requireD• TT-ULTRA-TORCH(PN390067-000)flamelessheatingtool(Ultratorch200)orsuitableheatgunwithconcentratortip
• TT-STRIPPER(PN358979-000)Greenleestripper(1917)orequivalentfor26AWGwire
• TT-CT-SCTcrimptool(PN644333-000)• Highimpedanceohm-meter(Fluke87orequivalent;meter
must be capable of measuring to at least 20 megohms)•Needlenosepliers • Smallpairofwirecutters• Permanentinkmarker
ADDitionAl MAteriAls requireD for tt-3000-cK-Mc-M or tt-3000-cK-Mc-f• TT-Test-Tool-Pin&Socket(PN986291-000)• TT-MET-MC(PN571293-000)• TT-FET-MC(PN383017-000)
notes• Donotuseanopenflameheatingtool.• Thepinconnectorshouldalwaysbeinstalledonthecableendpointedtowardsthealarmmodule.
• UsewithTT3000sensingcableonly.ThiskitisnotcompatiblewithotherTraceTeksensingcables.
Fire Hazard. Heat guns and flameless heating tools can cause fire or explosion in hazardous areas. Be sure there are no flammable materials or vapors in the area before using these tools. Follow all site safety guidelines when working in hazardous areas.
Component approvals and performance are based on the use of specified parts only.
HealtH Hazard. Overheating heat-shrinkable tubing or SolderSleeves will produce fumes that may cause irritation. Use adequate ventilation and avoid charring or burning. Consult MSDS RAY3122 and RAY5103 for further information.
CHEMTREC 24-hour emergency telephone: (800) 424-9300
Non-emergency health and safety information: (800) 545-6258.
WARNING: CAUTION:
A
B
C
D
SCT
H
G
F
E
tt-3000-cK-Mc-M/f (pn 999313-000)Kit contents: (5 M and 5 f connectors)item qty Description
A 5 TT-CK-MC-Mpinconnectorwithspinnerring
B 5 TT-CK-MC-Fsocketconnector
C 45 SolderSleeve® splices (5 extra)
D 11 Heat-shrinkabletubing,labeledSCT(1extra)
E 11 Heat-shrinkabletubing,unlabeled(1extra)
F 1 TT-MET-MCPinendtermination
G 1 TT-FET-MCSocketendtermination
H 1 Pinandsockettesttool
tt-3000-cK-Mc-M or (pn 415441-000) (1 M connector) tt-3000-cK-Mc-f (pn 494333-000) (1 f connector)
item qty Description (either A or B present in kit)
A 1 TT-CK-MC-Mpinconnectorwithspinnerring
B 1 TT-CK-MC-Fsocketconnector
C 5 SolderSleeve®splices(1extra)
D 1 Heat-shrinkabletubing,labeledSCT(0extra)
E 1 Heat-shrinkabletubing,unlabeled(0extra)
trAceteK
Field installed ConneCtors For traCetek 3000 Bulk CaBle installation instruCtions
TT-3000-CK-MC-M/F TT-3000-CK-MC-M TT-3000-CK-MC-F
EN-TraceTekTT3000Bulkcable-IM-H55003 01/15tHerMAl BuilDinG & inDustriAl HeAt trAcinG solutions
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1 in
Black wires
BlackBlack BlackBlack
Yellow (large tab)
TT-FET-MC TT-MET-MC
Red
Spinnerring
Pin Connector(Part A)
Yellow (large tab)
Red
Socket Connector (Part B)
1
3
4
1/2 in
3/4 in
2
•Usingtheneedlenosepliers,pullthefourwiresfromtheirgroovesexposing11/8inch(28mm)ofwirelesscore.
• Cutoff1inch(25mm)ofthecorewithoutdamagingthewires.
• Usetheohmmetertomeasuretheresistancebetweentheblackwires.Theresistancemustbegreaterthan20megohms(metermayread:∞O.L.,etc.).
• Ifthemeasurementislessthan20megohms,thecableiswetorcontaminatedandmustberemoved, inspected and cleaned and/or dried.
•Notethelargetabcutoutaroundrimof connector. Position the large tab at 12o’clockposition,seebelow.
• Usepermanentinkmarkertomarkflatportionofconnectorbodybehindthe large tab.
• Forthepinconnector(PartA)only,slip the spinner ring, large hole first, onto the connector.
• AttachTT-MET-MCandTT-FET-MCto socket and pin connector (Parts BandA)touseasaholdertoavoidburningfingerswhileapplyingheat.
• Graspthewiretipswiththeneedlenosepliers.• Pullthewiresintotheirgroovesandlightlytugtostraightenwithoutstretching.
• Cutthewirestoleave3/4inch(19mm)protrudingfromthe cable end.
• Carefullystrip1/2inch(13mm)ofinsulationfromeachofthewires(use26awgslot).
locate the Yellow Wire connector post
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Small end
Large end
SolderSleeve
Solder bands mustmelt and flow onto the wires and posts
TT-MET-MC
TT-MET-MC
SolderSleeve endsmust be inside connector
Align the tubeend with the
ribbed sectionof the connector
SCT
Part DSCT heat-
shrinkabletubing
TT-FET-MC
5
7
6
8
• Keepwiresinthesameorderthattheyexitfromthecableend.• SlideaSolderSleevesplice(smallendfirst)ontoeachwire,allthewaytothecableend.
• Thesolderringmustlieoverbareconductor,notinsulation.
• Wireendsmustextendbeyondthesolderrings.
• HeattheSolderSleevesuntiltheyhaveshrunkfullyandthesolderringshavemeltedandflowed.Keep the heat source moving to avoid charring the connector.
• Carefullyremoveassemblyfromheat.Holdconnectorandcablesteadyandallowtocool.Movingsolderjointwhenhotcanweakentheconnection.
• Onceyellowwireisalignedcorrectlytothemarkonconnectorbody,theredwirewillbeoppositetoitandallwireswillbeintheircorrectpositions.
• Orienttheconnectorandpush aligned connector posts into the SolderSleeves.
• VerifytheSolderSleeveendsareinsidethebackoftheconnector.
•Makesurethesolderbandsareincontactwithconnectorpostsandthewires.
• SlideSCTlabeledheat-shrinkabletubeovertheassembly.
EN-TraceTekTT3000Bulkcable-IM-H55003 01/15THERMAL BUILDING & INDUSTRIAL HEAT TRACING SOLUTIONS
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Leave a1/16 in gap
1/4 in
TT-FET-MC
SCT
SCT
Adhesive willflow from the
end of the tube
SCT
Do not reheat this areaTT-FET-MC
TT-FET-MC
9
10
•Heatshrink1/4inch(6mm)ofthetubeontotheconnector,movingtheheatsourcearoundthetubetoheatevenly.
• Leaveasmallgap(1/16inch{1.5mm})betweenthetubeandthe ribbed section of the connector.
• Donotoverheat
Thetubemayslipoffoftheconnectorifitisoverheated.
• Allowtocoolbeforeproceeding.
•Heatshrinkthetubingstartingattheconnectorend,avoidingthealreadyshrunksection.Keeptheheatsourcemovingslowlyto avoid charring.
• Continueheatingafterthetubesurfaceissmooth to ensure that the internal adhesive flowsfreely.
• Heatthetubeuniformlyuntiladhesiveflowsfromtheendtoensureawaterresistantseal.
•Whilethetubeisstillhot,inspecttheexposed adhesive at the tubing/cable interface.Ifavoidisvisible,useagloveorragtosqueezethetubeslightlyandfillthevoidwithmoltenadhesive.
• Removeheatandimmediatelyproceedtonext step.
cAution: Burn Hazard. Do not get hot adhesive on yourbareskin.Thehotadhesivewillburnyourskin.
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TT-FET-MC
Small openingSCT
Attach the mating test-tool-half to theconnector to be tested
Yellow (1)
Red (4)
Black (3)Black (2)
Yellow (1)
Red (4)
Black (2)Black (3)
Wire orientation at cable end opposite
socket connector
Wire orientation at cable end opposite
pin connector
SCT
TT-FET-MC
SCT
11
13
12
•Whilethetubingisstillhot,placetubinginthesmalleropeningofthecrimptool.AlignopeningwithSolderSleeve/cablearea.CrimpSCTtubingtocoolandseal.Openandrotatecrimptool90degreesandcrimpagaintoensureproper adherence to cable.
• Ifthetubinghasmovedmorethan1/8inch(3mm)offthethreaded connector, push the hot tubing back to the original positionwhilesupportingassemblyusingholderendtermination.Youmayhavetoreheatthetube.Holdthetoolinplacewhileitcoolsthetube.
• Removethecrimptoolandlettheassemblyfinishcooling.
electrical test• Attachthematingtest-tool-halftotheconnectortobe
tested.• Ifbothcableendshaveconnectors,attachamatingendterminationattheoppositeend.Ifthereisnoconnectoron the opposite cable end, prepare it according to steps 1 and2.Thentwisttogetherwires1&2andwires3&4.
• Useanohmmetertomeasuretheresistancebetweenthetest tool posts.
• Theresistancebetweenthe2longestpostsorthe2shortestpostsshouldbe≈4xcablelength(ft.)(i.e.A100ft.(30m)cableshouldmeasure≈400Ωbetweenthetwolongestpostsand≈400Ωbetweenthetwoshortestposts.)
• Theresistancebetweenthe2intermediatelengthpostsshould be greater than 20 megohms.
• Iftheassemblyfailsanyoftheresistancetests;1) Checkthatthe2blackwiresarenottouchingatthe
opposite cable end.2) Ifnecessary,cutoffanddiscardtheconnectorand
installanewone.
• Removetheendtermination.• Forthepinconnector,thespinnerringmustturnfreely.Ifnecessary,gentlyuseplierstobreakitfree.
TesttheConnectorAssembly
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lATIN AMERICATel.: +1.713.868.4800Fax: [email protected]
Pentair and TraceTek are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice.
© 1994-2015 Pentair.
WWW.PENTAIRTHERMAL.COM
EN-TraceTekTT3000Bulkcable-IM-H55003 01/15 PN 328491-000THERMAL BUILDING & INDUSTRIAL HEAT TRACING SOLUTIONS
SCT
SCT
SCT
Part EUnlabeled heat-shrinkable tube
14
• Beforematingtheconnectorassemblies,slidetheunlabeledshrinktube(PartE)ontooneofthecables.Connectthepinandsocketconnectorstogetherfirmly.Centertheunlabeledshrinktubeoverthepin/socketconnection.Heatshrinkthetubeovertheconnection,beginninginthecenterandshrinkingtowardstheendsuntilthetubefullyconformstotheshapeofthecon-nectionandadhesiveflowsfromeachendofthetube.
• AvoidoverheaatingPartE.ThethinwallunlabeledshrinktubingrequireslessheatthantheSCTcableshrinktubing.
•Lettheentireconnectorareacoolbeforehandlingthecable.Note:Donotleaveconnectoropentoenvironment.Iftheconnectorbecomeswetorcontaminated,itwillneedtobereplaced.
cAution: Burn Hazard. Do not get hot adhesive on yourbareskin.Thehotadhesivewillburnyourskin.
Apply environmental seal