total solution for industrial automation. power plant cogeneration power plant –generate...
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Total Solution For Industrial AutomationTotal Solution For Industrial Automation
Power Plant
• Cogeneration Power Plant– Generate Electricity– Provides Steam & Warm Water
• DCS : Westinghouse Electric Co.– Running over 10 years
• Problems– Often troubles in DCS– High repair cost– High engineering fee– Long term delivery of parts
• Requirements– Full Redundant System– No shutdown during setup– Fine and easy UI of SCADA
Icheon Power Plant
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• Main Control Objectives– 1 Main Boiler– 2 Aux. Boiler– Interfaces with turbine control systems (BMS)– Other controls (Utilities)
• CIMON HMI/SCADA– Provides a fine and easy user interfaces– 1 FEP Server : redundant communication with PLCs– 5 Operating Station + 1 Remote Station (in office)– 1 Engineering Station
• CIMON PLC– Controls overall plant M/C– Provides data to SCADA– Redundant Power/CPU/Comm.– Ethernet Communication– AIs (TC, RTD)– AOs (DA)– DIOs
Power Plant
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COLORHARDCOPIER A
ALARMPRINTER A
ALARMPRINTER B
SDPROLIANT 1850R
SERVER A
SERVER
SDPROLIANT 1850R
SERVER B
PRINTERSERVER A
PRINTERSERVER B
Modem Bank
OS #1
Modem Bank
OS #2
Modem Bank
OS #3
Modem Bank
OS #4
Modem Bank
OS #5
Modem Bank
EWS COLORHARDCOPIER B
RCS#1
TB RCS#2
TBBMS(Exist)
Back- up PanelLoop
ControllerRCS#3
TB RCS#4
TB RCS#5
TB RCS#6
TB BMS(Exist)
Hard Wiring Hard Wiring
Marshalling & InterposingRelay Cabinets (Main Boiler)
Marshalling & InterposingRelay Cabinets (Aux. Boiler)
Link to AB PLCs● Water Treatment System● E/P
● Office PC
BOARD BOARDBOARD
주 : 기존 설치분
MOSAIC PANEL
UPS
PDP
Power Plant
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PLC Location
Inside Views of Panel
Power Plant
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Power Plant
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Gas Cabinet (Samsung, Hynix)• Application
– Supply toxic gas to semiconductor FAB automatically.
• Requirement– High level reliability (toxic gas utility)
• Role of CIMON PLC & XPanel– Automatic gas supply– Cut off the gas when emergency– Monitoring gas status with Xpanel (RS232C)
• Main control objectives– Gas Valves
• Customer– Gas cabinet supplier of Samsung & Hynix, L
G-Philips LCD– KCTECH, ATTO
PLC LocationXPanel
Gas Tank Location
Semiconductor FAB
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GAS Cabinet GAS CabinetGAS Cabinet
CIMON- HMI
CIMON HMI Link
CIMON PLC Link
15 Stations
60 - 120 Stations
Ethernet Backbone (100M)
…GAS Cabinet GAS CabinetGAS Cabinet
CIMON PLC Link
15 Stations
…
…GROUP #1
GAS Cabinet GAS CabinetGAS Cabinet
CIMON PLC Link
15 Stations
…
…
GROUP #n
…
Group Master
Line Master Line Master Line Master
Group Master
CIMON PLC Link
Switching Hub
Switching Hub Switching Hub
Dummy Hub(10M, 10Base- T)
60 - 120 Stations
Dummy Hub(10M, 10Base- T)
Dummy Hub(10M, 10Base- T)
Dummy Hub(10M, 10Base- T)
Dummy Hub(10M, 10Base- T)
* Group Master 를 두지 않을 수 있음(Line Master Backbone )를 에 직접 연결
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Semiconductor FAB
Motor Companies
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HYUNDAI / KIA Motors
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Motor CompaniesMajor automotive parts
manufacturerMANDO
Car Washing Machine• Application
– Progress washing process with inputs from many kinds of sensors and OP panel settings
• Requirements– Reliability (car damage)
– Machine movement : resolved by simple and long distance expansion ability of CIMON PLC
• Main control objectives– Motors, Lamps, Valves
• Customer : Hanlim M/CPLC Location
Operating Panel
Machinery : Car Washing
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Machinery : Car Washing
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PLC CPU ExpansionFlexible Expansion
DAS
• Nation-Wide Electric Power Distribution System• Customer : KEPCO (Korea Electric Power Co.)• CIMON-HMI plays major role in DAS (SCADA)
– Collects thousands of data from hundreds of RTU– Monitors, logs and alarms all feeder status of all around city– Supports various kinds of communication media. (RS232C, Ethernet,
TRS and other kinds of wireless comm.)• KDT manufactures and supplies the SCADA and RTUs
– 300 copies of SCADA software (‘1999 – ‘2005)– 10,000 stations of RTU (’1999 – ‘2005)
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Distribution Automation System
DAS
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Power Station Power Line
SCADA
RTU
• Monitors the power line failure• Remote cut-off/on feeders with CIMON SCADA/RTU
DAS
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Navigator
Electric Distribution Map of a City
Woodworking for Furniture• Functions
– Edge cutting– Sanding– Color sheet taping with heat
• PLC – Controls the overall function
• Control Objectives– Heater, Motor
• Requirement– Reliable in dusty and high temp.
environment.
PLC Location
Operating Panel
Machinery : Woodworking
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PET bottle leakage tester
• Functions– Air pressure checking
– Detects the defects
• Role of PLC– Air pressure control
– Controls the conveyer
• Control Objectives– Motors, Valves
• System Feature– 2 PLCs linked with ethernet
Master PLC Slave PLC
Machinery : PET Tester
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PLC Link (Ethernet)
Molding Press
• Functions– Rubber injection molding.– Heat control
• Role of PLC– PID control
• Control Objectives– Heater, Inverter
• Sensor– Thermo-Coupler
PLC Location
Machinery : Press
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Building Automation System
• Functions– Air Ventilation System Control– Light Control– Electric Power Control
• Role of PLC– Communication (RTU)– Temperature Control (PID)
• Control Objectives– Fan, Heater, Compressor– Water Utilities, Light
• Requirement of PLC– Network ability (Ethernet, RS285)– RTD sensing, PID control
SCADA
Control Panel (PLC)
Comm. (Ethernet or RS485)
BAS
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