tooling and consumables for cnc routers
TRANSCRIPT
Consumables and After Sales Service for Your CNC Router
Tel: 513 771 7444 - Toll free: 1800 527 9670
Fast and Easy 24Hr Ordering on www.cncroutershop.com
Tooling and ConsumablesFor CNC Routers
Tooling and ConsumablesFor CNC Routers
A high quality range of CNC router tooling and accessories
Wide Selection
Next Day Delivery
Free Advice
Selecting the right tooling for your CNC router system is just as important as choosing the right equipment in the fi rst place. The quality of fi nished cut and appearance of your completed products are totally dependant on
selecting the correct tool for the job.
We have been supplying the highest quality router bits, tooling and accessories into industry for the past ten years, and we pride ourselves on the quality of service
we provide.
Selecting the right tool for the job is not always easy, but our sales team are always keen to help with your choice of tooling and can call upon an experienced team of engineers that can advise on a wide range of different
cnc machining applications.
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CNCRoutershopAXYZ International
2844 East Kemper Rd, Cincinnati, Ohio 45241 U.S.Awww.cncroutershop.com
Tel: 513.771.7444Fax: 513.326.5283
Email: [email protected]
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Router BitsBelin Upcut Bits 4-5 Belin Downcut Bits 5 Onsrud Upcut Bits 6-8 Onsrud Downcut Bits 9-10 Compression Bits 10 Diamond Shape Flute Bits 11 Mortising Bits 11 3D Ball Nose Bits 12 Straight Bits 13 Special End Bits 14 Roundover Bits 14 V Bits 15 Key-Hole & T-Slot Bits 16 Surfacing Bits 16 Engraving ToolsSolid Carbide Engraving Tools 17 PANELBuilder (ACM)ACM - V-Cutters & Profi ling Tools 17-18 Knifes and BladesBlades for Oscillating Knife 18-19Blades for Tangential Knife 19Drag Knifes 19Creasing Wheels and Accessories 20Tang Knife Adjustable Heads 20
Collets and ConesER Collets 21-22Floating Tap Collets 22Perske Collets 23Collets Locknuts & Wrenches 24
Technical InformationTool Geometry & Material Types 25Tool & Collet Maintenance 26Fitting Tools into Collets and Spindles 27Collets Maintenance 28Troubleshooting Cutting Problems 29Tool Materials & Geometry 30
Order Form 31
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Contents
Belin Upcut Bits
Solid Carbide tooling with a single upward spiral fl ute. These tools give a high quality cut fi nish on a range of materials including plastics, woods and foams. They are especially effective for machining acrylics where they should produce a smooth and consistent fi nish. The upward spiral fl ute geometry provides excellent chip clearance.
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
13010 1mm 3mm 4mm 30mm $38.48
13015 1.5mm 3mm 6mm 30mm $40.54
13020 2mm 2mm 8mm 30mm $21.60
13030 3mm 3mm 10mm 30mm $22.44
13040 4mm 4mm 12mm 60mm $23.26
13050 5mm 5mm 16mm 60mm $27.38
13060 6mm 6mm 20mm 60mm $31.08
13080 8mm 8mm 22mm 60mm $54.94
13100 10mm 10mm 30mm 75mm $65.24
13120 12mm 12mm 30mm 75mm $80.88
Metric Sizes
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Plastics
Woods
Foam
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Imperial Sizes
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
13159 1/16” 1/8” 1/4” 1 1/2” $42.60
13317A 1/8” 1/8” 1/2” 2” $23.04
13317 1/8” 1/4” 1/2” 1 1/2” $35.20
13317B 1/8” 1/8” 3/4” 2” $33.34
13476A 3/16” 3/16” 5/8” 2” $25.72
13476 3/16” 1/4” 5/8” 2” $35.20
13476B 3/16” 1/4” 1 1/4” 3” $52.90
13635 1/4” 1/4” 3/4” 2” $35.20
13635A 1/4” 1/4” 1 1/2” 3” $54.34
13635C 1/4” 1/4” 1 1/8” 3” $46.72
13635B 1/4” 1/4” 2 1/4” 3 3/4” $63.18
13952 3/8” 3/8” 1 1/8” 3” $70.80
13127A 1/2” 1/4” 2” 4” $108.86
13127 1/2” 1/2” 1 1/4” 3” $90.56
13015 1.5mm 3mm 6mm 30mm $40.54
13030 3mm 3mm 10mm 30mm $22.44
13050 5mm 5mm 16mm 60mm $27.38
13080 8mm 8mm 22mm 60mm $54.94
13120 12mm 12mm 30mm 75mm $80.88
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Belin Downcut Bits
Plastics
Woods
Foam
Single fl ute solid carbide tool with down spiral geometry. Suitable for use on a wide range of plastics and woods. This bit is a popular choice when working with laminated materials, the down spiral geometry prevents de-lamination of the upper surface.
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
12010 1mm 3mm 4mm 30mm $30.86
12060 6mm 6mm 20mm 60mm $26.06
22317 1/8” 1/4” 5/16” 1 1/2” $39.30
12317 1/8” 1/4” 1/2” 1 1/2” $35.20
12476 3/16” 1/4” 5/8” 2” $35.20
12635 1/4” 1/4” 3/4” 2” $35.20
12952 3/8” 3/8” 3/8” 3” $70.80
12127 1/2” 1/2” 1 1/4” 3” $90.56
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
22317 1/8” 1/4” 5/16” 1 1/2” $39.30
22635 1/4” 1/4” 5/8” 2” $39.30
Belin Downcut Bits - Aluminum
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
33015 1.5mm 3mm 4mm 30mm $24.59
33030 TICN 3mm 3mm 8mm 30mm $28.43
33317 1/8” 1/4” 5/16” 1 1/2” $39.30
33317A 1/8” 1/8” 5/16” 1 1/2” $27.98
33476 3/16” 1/4” 1/2” 2” $39.30
33476A 3/16” 3/16” 1/2” 2” $32.10
33476B 3/16” 3/16” 5/8” 2” $36.42
33635 1/4” 1/4” 5/8” 2” $39.30
33635A 1/4” 1/4” 3/4” 2” $49.18
33952 3/8” 3/8” 1” 3” $99.40
33127 1/2” 1/2” 1 1/8” 2 1/2” $103.90
Belin Upcut Bits - Aluminum
33635 1/4” 1/4” 5/8” 2” $39.30
33952 3/8” 3/8” 1” 3” $99.40
33030 TICN 3mm 3mm 8mm 30mm $28.43
33317A 1/8” 1/8” 5/16” 1 1/2” $27.98
33476A 3/16” 3/16” 1/2” 2” $32.10
12127 1/2” 1/2” 1 1/4” 3” $90.56
12060 6mm 6mm 20mm 60mm $26.06
12317 1/8” 1/4” 1/2” 1 1/2” $35.20
12635 1/4” 1/4” 3/4” 2” $35.20
Onsrud Upcut Bits
Solid Carbide tooling with a single upward spiral fl ute. These tools give a high quality cut fi nish on a range of materials including plastics, woods and foams. They are especially effective for machining acrylics where they should produce a smooth and consistent fi nish. The upward spiral fl ute geometry provides excellent chip clearance.
Plastics
Woods
Foam
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
65-000 1/16” 1/8” 1/4” 2” $34.90
63-701 1/16” 1/8” 1/4” 2” $26.05
63-604 1/8” 1/8” 1/4” 1 1/2” $30.25
63-040 1/8” 1/4” 1/2” 2” $30.45
65-018 3/16” 1/4” 5/8” 2” $50.75
63-618 3/16” 1/4” 5/8” 2” $41.05
65-020 3/16” 1/4” 1 1/4” 3” $60.10
63-060 3/16” 1/4” 5/8” 2” $30.45
63-619 7/32” 1/4” 7/16” 2 1/2” $38.70
65-023 1/4” 1/4” 5/8” 2” $47.75
65-025 1/4” 1/4” 7/8” 2 1/2” $54.00
62-776 1/4” 1/4” 1 1/4” 3” $34.35
63-629 5/16” 5/16” 9/16” 2 1/2” $64.95
60-245 3/8” 3/8” 1 1/8” 3” $84.85
60-901 3/8” 3/8” 1 1/8” 3” $84.75
60-249 1/2” 1/2” 1 5/8” 3 1/2” $94.40
Onsrud Upcut Bits - Soft Plastics
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
63-750 1/16” 1/4” 1/4” 2” $29.70
63-762 1/8” 1/4” 1/2” 2” $29.70
63-760 1/8” 1/4” 1/4” 2” $29.70
63-775 1/4” 1/4” 3/4” 2 1/4” $29.70
63-783 3/8” 3/8” 1 1/8” 3” $51.30
63-762 1/8” 1/4” 1/2” 2” $29.70
63-775 1/4” 1/4” 3/4” 2 1/4” $29.70
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Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
63-700 1/16” 1/4” 1/4” 2” $29.70
63-751 1/16” 1/8” 1/4” 2” $26.70
63-706 1/8” 1/4” 5/8” 2 1/2” $33.60
63-713 1/8” 1/8” 1/2” 2” $26.70
63-712 1/8” 1/4” 1/2” 2” $29.70
63-711 1/8” 1/8” 1/4” 2” $27.60
63-710 1/8” 1/4” 1/4” 2” $29.70
63-707 1/8” 1/4” 3/4” 2 1/2” $35.65
63-718 3/16” 1/4” 5/8” 2 1/2” $29.70
63-724 1/4” 1/4” 3/8” 2” $28.35
63-725 1/4” 1/4” 3/8” 2” $29.70
63-726 1/4” 1/4” 1 1/4” 3” $35.20
63-727 1/4” 1/4” 1 1/2” 3” $35.45
63-730 3/8” 3/8” 5/8” 2 1/2” $47.90
63-733 3/8” 3/8” 1 1/8” 3” $51.30
63-740 1/2” 1/2” 1 5/8” 3 1/2” $118.15
Onsrud Upcut Bits - Hard Plastics
63-751 1/16” 1/8” 1/4” 2” $26.70
63-713 1/8” 1/8” 1/2” 2” $26.70
63-711 1/8” 1/8” 1/4” 2” $27.60
63-707 1/8” 1/4” 3/4” 2 1/2” $35.65
63-724 1/4” 1/4” 3/8” 2” $28.35
63-726 1/4” 1/4” 1 1/4” 3” $35.20
63-730 3/8” 3/8” 5/8” 2 1/2” $47.90
63-740 1/2” 1/2” 1 5/8” 3 1/2” $118.15
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Onsrud Upcut Bits - Aluminum
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
52-235B 1/16” 1/8” 1 1/4” 2” $39.10
52-240B 1/8” 1/4” 1/2” 2” $42.00
63-610 1/8” 1/4” 1/2” 2” $38.80
63-618 3/16” 1/4” 5/8” 2” $41.05
52-060 3/16” 1/4” 5/8” 2” $27.45
52-080 1/4” 1/4” 3/4” 2 1/2” $27.45
63-620 1/4” 1/4” 3/8” 2” $38.70
63-624 1/4” 1/4” 1 1/4” 3” $60.35
Solid Carbide tooling with a single upward spiral fl ute. These tools give a high quality cut fi nish on a range of aluminum and others non-ferrous metals.
Aluminum & other non-ferrous metals
Onsrud Double Edge Upcut Bits
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The Onsrud double edge upward spiral forces the chip evacuation upwards towards the shank leaving a smooth fi nish on the surface. This router bit is a great general purpose tool able to machine a wide range of plastics, woods, aluminum, and foam. The two fl uted cutting edge can machine materials up to 3 1/8” thick and will consistently leave a smooth fi nish.
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
40-101 1/8” 1/4” 3/8” 2 5/8” $8.75
40-103 3/16” 1/4” 5/8” 2 7/8” $9.45
52-060 3/16” 1/4” 5/8” 2” $27.45
52-080 1/4” 1/4” 3/4” 2 1/2” $27.45
52-624 1/4” 1/4” 3/4” 2 1/2” $26.50
52-700 1/4” 1/4” 1 1/4” 3” $52.25
40-107 1/4” 1/4” 3/8” 2 3/4” $7.10
60-815 3/8” 3/8” 1 3/8” 3 1/2” $98.85
60-307 3/8” 3/8” 1 1/8” 3” $86.50
52-706 1/2” 1/2” 2 1/8” 4” $125.95
40-143 1/2” 1/2” 1” 2 7/8” $15.40
52-325 3/8” 3/8” 1 1/4” 3” $50.10
52-340 7/16” 1/2” 1” 3” $75.15
52-360 1/2” 1/2” 1 1/8” 3” $75.15
52-365 1/2” 1/2” 1 5/8” 3 1/2” $76.40
Plastics
Woods
FoamAluminum & other non-ferrous metals
Order now online at www.cncroutershop.com 9
Onsrud Downcut Bits
Single fl ute solid carbide tool with down spiral geometry. Suitable for use on a wide range of plastics and woods. This bit is a popular choice when working with laminated materials, the down spiral geometry prevents de-lamination of the upper surface.
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
57-285 1/4” 1/4” 1” 2 1/2” $27.65
57-280 1/4” 1/4” 7/8” 2 1/2” $26.70
57-325 3/8” 3/8” 1 1/4” 3” $48.90
57-340 7/16” 1/2” 1” 3” $73.30
57-921 3/8” 3/8” 7/8” 3” $41.55
ProProProProProducducducducduct Ct Ct Ct Ct Codeodeodeodeode CuCuCuCuCut Dt Dt Dt Dt Diaiaiaiaia (D)(D)(D)(D)(D)( ) ShShShShShankankankankank DiDiDiDiDia (a (a (a (a ((D1)D1)D1)D1)D1)) CuCuCuCuCut Lt Lt Lt Lt Lengengengengenggththththth (C)(C)(C)(C)(C)( ) OvOvOvOvOveraeraeraeraerallllllllll LenLenLenLenLengthgthgthgthgthg (L(L(L(L(L( ) P) P) P) P) P) ricricricricriceeeee
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
64-000 1/16” 1/8” 1/4” 2” $34.05
62-712 1/8” 1/4” 1/2” 2” $29.00
62-610 1/8” 1/4” 1/2” 2” $37.85
64-012 1/8” 1/4” 1/4” 2” $38.70
62-618 3/16” 1/4” 5/8” 2” $40.05
64-018 3/16” 1/4” 1/4” 2” $41.00
64-026 1/4” 1/4” 1 1/4” 3” $60.75
64-024 1/4” 1/4” 3/8” 2” $41.00
62-624 1/4” 1/4” 1 1/4” 3” $58.90
62-725 1/4” 1/4” 3/4” 2 1/2” $29.00
62-622 1/4” 1/4” 3/4” 2 1/2” $40.95
57-280 1/4” 1/4” 7/8” 2 1/2” $26.70
64-025 1/4” 1/4” 3/4” 2” $43.75
64-033 3/8” 3/8” 1 1/8” 3” $91.05
64-031 3/8” 3/8” 3/4” 3” $74.75
57-325 3/8” 3/8” 1 1/4” 3” $48.90
62-726 1/4” 1/4” 1 1/4” 3” $34.35
57-340 7/16” 1/2” 1” 3” $73.30
Onsrud Double Edge Downcut Bits
Plastics
Woods
FoamAluminum & other non-ferrous metals
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Product Code Flutes Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
60-102 1 1/8” 1/4” 3/8” 2 1/2” $58.50
60-106 1 3/16” 1/4” 5/8” 2 1/2” $61.55
60-110 1 1/4” 1/4” 7/8” 2 1/4” $70.35
60-112 2 1/4” 1/4” 7/8” 2 1/2” $80.45
3110 2 1/4” 1/4” 7/8” 3” $73.36
1930V 3 1/4” 1/4” 3/4” 2 1/2” £32.29
3115V 2 1/4” 1/4” 5/8” 2 1/2” $95.77
3130 2 3/8” 3/8” 1 1/8” 2” $80.42
60-120 1 3/8” 3/8” 1 1/8” 3” $86.10
60-124 2 3/8” 3/8” 1 1/8” 3” $99.50
60-171 1/2” 1/2” 1 3/8” 3 1/2” $122.20
60-172 2 1/2” 1/2” 1 5/8” 4” $129.80
3135 2 1/2” 1/2” 1” 3” $98.98
3152 2 1/2” 1/2” 1 3/8” 3 1/2” $105.16
3160 2 1/2” 1/2” 1 3/4” 3 1/2” $111.35
3162 2 1/2” 1/2” 2” 4” $188.38
60-124C 2 3/8” 3/8” 1 1/8” 3” $106.75
Compression Bits
Solid carbide compression spiral bits are designed for CNC applications requiring high feed rates and a clean fi nish. Particularly suitable for double sided melamine or laminated material. Choose single fl ute for the highest possible feed rate. The double fl ute provides a clean, smooth fi nish. Special unique carbide for longer lifetime in abrasive material.
Woods
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
60-908 1/2” 1/2” 1 5/8” 3 1/2” $127.00
60-242 1/4” 1/4” 7/8” 3” $43.45
ProProProProProducducducducduct Ct Ct Ct Ct Codeodeodeodeode CuCuCuCuCut Dt Dt Dt Dt Diaiaiaiaia (D)(D)(D)(D)(D)( ) ShShShShShankankankankank DiDiDiDiDia (a (a (a (a ((D1)D1)D1)D1)D1)) CuCuCuCuCut Lt Lt Lt Lt Lengengengengenggththththth (C)(C)(C)(C)(C)( ) OvOvOvOvOveraeraeraeraerallllllllll LenLenLenLenLengthgthgthgthgthg (L(L(L(L(L( ) P) P) P) P) P) ricricricricriceeeee
Onsrud Triple Edge Downcut Bits
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Mortising Bits
These tools have a much shorter up-cut section than the standard compression tools. They are ideal for mortising, grooving and dado.
Woods
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
3115 1/4” 1/4” 5/8” 2 1/2” $72.28
3185 3/8” 3/8” 7/8” 3” $80.42
60-111 1/4” 1/4” 7/8” 2 1/2” $71.25
60-113 1/4” 1/4” 7/8” 2 1/2” $76.70
60-123 3/8” 3/8” 7/8” 3” $100.50
3185V 3/8” 3/8” 7/8” 3” $106.56
60-173 1/2” 1/2” 1 3/8” 3 1/2” $127.70
1300W 1/2” 1/4” 3/4” 2 1/8” $16.45
3189V 1/2” 1/2” 1” 3” $131.16
1303W 1 1/4” 1/2” 1/2” 2 1/8” $42.33
3185 3/8” 3/8” 7/8” 3” $80.42
60-113 1/4” 1/4” 7/8” 2 1/2” $76.70
3185V 3/8” 3/8” 7/8” 3” $106.56
1300W 1/2” 1/4” 3/4” 2 1/8” $16.45
Diamond - Shaped Flute Bits
Designed as fi berglass routers. Their upcut/downcut diamond design acts as a grinding burr and effectively shears fi brous materials. Certain tools in the line have been further developed to cut aramid fi ber composites.
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
118317 1/8” 1/8” 1/2” 1 1/2” $23.26
118476 3/16” 3/16” 1 1/16” 2” $38.28
118635 1/4” 1/4” 7/8” 2 1/2” $43.22
Composites & GRP
1303W 1 1/4” 1/2” 1/2” 2 1/8” $42.33
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3D Ball Nose Bits
Long Series solid carbide tooling with ball nose geometry. These are commonly used for 3D machining applications and are suitable for cutting most woods, plastics and non ferrous metals. The extra length of these tools make them ideal for those larger 3D machining jobs such as moulds, models and rapid prototyping.
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
52-235B 1/16” 1/8” 1/4” 2” $39.10
52-244B 1/8” 1/8” 1/2” 2” $42.00
52-240B 1/8” 1/4” 1/2” 2” $42.00
52-260B 3/16” 1/4” 3/4” 2” $42.00
52-280B 1/4” 1/4” 7/8” 2” $42.00
52-320B 3/8” 3/8” 1 1/8” 3” $66.55
52-360B 1/2” 1/2” 1 1/8” 3” $102.35
52-235BL 1/16” 1/8” 1/4” 3” $54.30
52-244BL 1/8” 1/8” 1/2” 3” $55.45
52-240BL 1/8” 1/4” 1/2” 3” $56.85
52-260BL 3/16” 1/4” 3/4” 3” $56.85
117317 1/8” 1/4” 5/8” 3 1/4” $57.38
52-280BL 1/4” 1/4” 1” 4” $64.20
52-320BL 3/8” 3/8” 1 1/4” 4” $102.35
117476 3/16” 1/4” 7/8” 4” $78.21
52-360BL 1/2” 1/2” 1 1/2” 5” $132.00
117635 1/4” 1/4” 1 1/4” 5 1/8” $92.40
Plastics
Woods
Composites & GRP
FoamAluminum & other non-ferrous metals
Order now online at www.cncroutershop.com 13
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
56-618 3/16” 1/4 5/8” 2” $27.15
56-240 1/8” 1/4” 1/2” 2” $24.75
61-042 1/8” 1/4” 1/2” 2” $30.70
56-612 1/8” 1/4” 5/16” 2” $27.15
56-060 3/16” 1/4” 5/8” 2” $27.54
56-620 3/16” 1/4” 1” 4” $37.85
61-062 3/16” 1/4” 5/8” 2” $30.70
61-064 3/16” 3/16” 5/8” 2 1/2” $27.70
56-080 1/4” 1/4” 3/4” 2 1/2” $27.54
56-625 1/4” 1/4” 1” 2 1/2” $29.80
56-280 1/4” 1/4” 7/8” 2 1/2” $28.15
61-120 3/8” 3/8” 7/8” 2 1/2” $57.75
56-260 3/4” 1/4” 3/4” 2” $24.75
91-104 2 1/2” 1/2” 2 1/2” 2” $459.35
Straight Bits
Designed specifi cally to rout harder, more rigid plastics as well as wood, foam, fi berglass, phenolic, acrylic, nylon, PVC, ABS, acetal and solid surface.
Plastics
Woods
Foam
91-104 2 1/2” 1/2” 2 1/2” 2” $459.35
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Roundover Bits
Product Code Radius Cut Dia (D) Shank Dia (D1) Cut (C) Price
2056W 1/4” 3/4” (L) 1/4” (S) 1/2” 3/4” $63.84
1982W 1/4” 5/8” (L) 1/4” (S) - No Plunge 1/4” 1/2” $40.20
1580W 3/8” 3/4” (L) .001” (S) 1/2” 5/8” $30.78
2051W 3/16” 5/8” (L) 1/4” (S) 1/4” 1/4” $34.00
1982W 1/4” 5/8” (L) 1/4” (S) - No Plunge 1/4” 1/2” $40.20
2051W 3/16” 5/8” (L) 1/4” (S) 1/4” 1/4” $34.00
The roundover router bit is used to roundover the edge of wood applications resulting in a decorative profi le cutting edge with a smooth fi nish. These tools are generally used for lettering and trimming wood.
Woods
Special End Bits
These bits are designed to add a 45° chamfer or a 3/32 radius to your cut. With an upcut right hand helix, these bits will deliver a high quality and specialized cut.
Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price
00193 3/16” 3/8” 1/4” 2” $69.76
00197 3/16” 3/8” 1/4” 2” $69.76
00192 3/16” 3/8” 11/64” 2” $69.76
00196 3/16” 3/8” 11/64” 2” $69.76
00197 3/16” 3/8” 1/4” 2” $69.76
00196 3/16” 3/8” 11/64” 2” $69.76
Plastics
Woods
Foam
V - Bits
Order now online at www.cncroutershop.com 15
A range of V carving bits which are ideal for 3D carving applications as well as chamfering and grooving. These tools are suitable for use on most materials including woods, plastics, aluminum and other non-ferrous metals.
Product Code Cut Dia (D) Shank Dia (D1) Angle (A) Cut Length (C) Overall Length (L) Price
99168 1/8” 3/8” 135° 2 3/8” $92.19
99167 1/8” 3/8” 90° 3/4” 2 3/8” $92.19
1500W 1/4” 1/4” 90° 1/8” 1 1/2” $23.96
1502W 1/2” 1/4” 90 ° 1/4” 1 7/8” $35.75
1503W 1/2” 1/2” 90° 1/4” 2” $34.68
1560W 1/2” 1/2” 60° 7/16” 2 1/4” $24.84
105R4-12-60 1/2” 1/4” 60° 13/32” 1 3/4” $31.36
105R4-12-90 1/2” 1/4” 90° 1/4” 1 3/4” $31.36
1550W 3/4” 1/4” 60° 7/16” 2” $23.40
1504W 3/4” 1/2” 90° 3/8” 2 1/4” $70.48
105R8-25 1” 1/2” 90° 1/2” 2 3/8” $53.90
1506W 1” 1/2” 90° 1/2” 2 1/4” $83.39
99167A 3/8” 108° 2 3/8” $92.19
1560W 1/2 1/2 60 7/16 2 1/4 $24.84
105R4 12 60 1/2” 1/4” 60° 13/32” 1 3/4” $31 36
105R4 12 90 1/2 1/4 90 1/4 1 3/4 $31.36
1550W 3/4” 1/4” 60° 7/16” 2” $23.40
105R8-25 1” 1/2” 90° 1/2” 2 3/8” $53.90
99167A 3/8” 108° 2 3/8” $92.19
Plastics
WoodsAluminum & other non-ferrous metals
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Surfacing Bits
Designed for surfacing MDF, particleboard and balsa core where fl ow through or high fl ow fi xturing is employed using large capacity vacuum pumps. This method of surfacing spoilboards allows for much faster table planing.
Woods
Product Code Description Cut Dia (D) Shank Dia (D1) Length (L) Price
1085W 1 1/4” 1/4” $30.27
1099W 1 1/4” 1/2” $39.60
1101W 1 1/4” 1/2” $60.90
1300W 1/2” 1/4” 2 1/8” $16.45
1303W 1 1/4” 1/2” 2 1/8” $42.33
SBU25-2 2 1/2” 1/2” $367.20
91-104 2 1/2” 1/2” 2” $459.35
91-125 Insert for 91-104 (10 pack) $56.35
Whiteside - Single Blade - Insert 10/Pack $36.72
Key-Hole & T-Slot Bits
Product Code Cut Dia (D) Tip Dia (T) Dia (D1) Shank (D1) Overall Length (L) Price
3350W 3/16” 3/8” 1/4” 1 1/2” $23.84
3075W 1 3/16” 3/8” 1/2” 3 3/8” $97.74
Designed to bore a hole and rout a T shape slot for plaques and frames to provide for built in wall mounting capabilities.
Woods
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Solid Carbide Engraving Tools
Designed for V grooving or beveling 90°.(CT) Carbide Tipped
Plastics
Woods
Product Code Cut Dia (D) Shank Dia (D1) Angle (A) Overall Length (L) Price
00182 .019 1/4 15° 2 $53.30
00184 0.004 1/4 45° 2 $53.30
00186 0.011 1/8 20° 1 1/2 $26.34
Composites & GRP
AXYZ V-Cutters
PANELBuilder (ACM)
Special application such as ACM panel fabrication require specialist tooling. Here we have brought together a selection of router cutters which have been specially developed to suit these applications and which we believe provide outstanding performance and tool life.
Aluminum ( ACM )
Product Code Description Tip Dia (T) Shank Dia (D1) Angle (A) Length (L) Price
70023 Custom V-Cutter with one Insert 3mm 1/2” 150° 80mm $210.00
70022 Custom V-Cutter with one Insert 2mm 1/2” 90° 80mm $199.00
70019 Custom Small V-Cutter with one Insert 3mm 1/2” 130° 79.3mm $170.00
70018 Custom Small V-Cutter with one Insert 2mm 1/2” 110° 79.3mm $170.00
70015 Custom V-Cutter with one Insert 3mm 1/2” 130° 79.3mm $170.00
70013 Custom V-Cutter with one Insert 2mm 1/2” 110° 79.3mm $170.00
Order now online at www.cncroutershop.com18
Knifes and Blades
Blades for Oscillating Knife
Knife blades are available in different sizes and geometries to handle various materials and thicknesses.
Product Code Cut Length Length(L) Price
BT-57275 6mm 36mm $35.50
BT-57267 10mm 36mm $35.75
BT-57265 15mm 36mm $44.50
BT-57269 20mm 36mm $47.25
BT-57268 25mm 46mm $58.25
BT-572050 50mm 76mm $93.00
BT-57270 70mm 88mm $103.00
BT-57290 90mm 110mm $109.75
BT-572100 100mm 118mm $112.41
BT-572110 110mm 118mm $119.00
BT-572115 115mm 133mm $128.65
BT-57269 20mm 36mm $47.25
Round Point
Belin V Cutters
Product Code Cut Dia (D) Shank Dia (D1) Cut (C) Length (L) Price
63-614 3/6” 1/4” 3/8” 2” $38.80
63-618 3/16” 1/4” 5/8” 2” $41.05
63-620 1/4” 1/4” 3/8” 2” $38.70
63-622 1/4” 1/4” 3/4” 2 1/2” $41.9563-622 1/4” 1/4” 3/4” 2 1/2” $41.95
Product Code Cut Dia (D) Shank Dia (D1) Cut (C) Length (L) Price
33476 3/16” 1/4” 1/2” 2” $39.30
33635 1/4” 1/4” 5/8” 2” $39.30
Product Code Cut Dia (T) Shank Dia (D1) Angle (A) Cut (C) Cut Length (L) Price
99165 8mm 90° 60mm $92.19
99166 8mm 135° 60mm $92.19
99167 1/8” 3/8” 90° 3/4” 2 3/8” $92.19
99167A 3/8” 108° 2 3/8” $92.19
99168 1/8” 3/8” 135° 2 3/8” $92.19
99167A 3/8” 108° 2 3/8” $92.19
Onsrud Upcut Profi ling Tools
Belin Upcut Profi ling Tools
BT-572050 50mm 76mm $93.00
BT-57290 90mm 110mm $109.75
BT-572110 110mm 118mm $119.00
Order now online at www.cncroutershop.com 19
Blades for Tangential Knife
Product Code Description Price
61329 Super Trapezoid Deep Edge Blade $2.86
26082 60° Double Edge Saber Blade $59.00
26085 48mm Pizza Wheel Blade $49.50
Product Code Cut Length Angle Length(L) Price
BT-57210 10mm 68° 36mm $35.50
BT-57215 15mm 73° 36mm $35.50
BT-57220 20mm 89° 39mm $45.98
BT-57230 30mm 82° 46mm $64.13
BT57235 35mm 86° 55mm $64.13
BT-57240 40mm 87° 57mm $76.00
BT-572065 65mm 87° 82mm $94.37
BT-572070 70mm 87° 87mm $94.38
BT-572120 120mm 90° 135mm $130.00
BT-57230 30mm 82° 46mm $64.13
BT-57240 40mm 87° 57mm $76.00
Single Edge Flat Point
Double Edge Flat Point
Drag Knifes
Product Code Description Price
22782 60° Roland Blade $33.00
20314 45° Roland Blade $32.91
Product Code Cut Length Length(L) Price
BT-56240 40mm 56mm $80.50
BT-56265 65mm 81mm $96.50
BT-56270 70mm 86mm $98.87
BT-56290 106mm 106mm $112.00BT-56290 106mm 106mm $112.00
BT-572070 70mm 87° 87mm $94.38
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Tangential Knife Adjustable Heads
Additional head options and tooling provides a wider range of cutting and creasing capabilities.
Product Code Description Price
25970 45° Blade Holder $540.00
26000 Saber Blade Holder $645.00
25999 Pizza Cutter $530.00
26029 Box Cutter $220.0026029 Box Cutter $220.00r
45° Blade Holder Saber Blade Holder Pizza Cutter Box Cutter
Creasing Wheels
Creasing wheels create perforations and creases in cardboard applications, allowing you to design manufacture boxes and various items for graphic design in need of specifi c folds.
Product Code Description Price
26981 Creasing Wheel Post $550
B12 2 point - 24mm $235
B14 3 Point - 24mm $235
B16 4 point - 24mm $235
B22 Type-E / Type-F $235
B24 Type B $235
B26 Type-C $235
B32 Polypropylene Material $235
B16 4 point - 24mm $235
B24 Type B $235
26981 B16 B14 B12 B22 B24 B26 B32
Order now online at www.cncroutershop.com 21
Collets and Cones
ER Type Collets
A wide selection of metric and imperial ER type standard collets. These can be used with a wide range of spindle types including Perske, Elte, Colombo and HSD.
It is essential to use the correct size collet for the tool shank diameter. First make sure you are looking at the right type of collet to fi t the spindle on your machine and then select the required size from either the metric or imperial range.
Use the table below to select the right size of ER collet. The example spindles shown are just a small selection of where these collets can be used. Even if your spindle is listed the best way to check compatibility is to compare the dimensions in the table with one of your existing collets.
Collets should be replaced every 3-6 months. This will avoid problems associated with worn collets including:
• poor cut quality • reduced tool life • premature tool breakage • tools working loose whilst cutting
Collet Type D1 (mm) L (mm) Example Spindle Types
ER16 17 27.5 Colombo RC73, 1.5kw (2HP)
ER20 21 31.5 Perske KRS35 (1/2” capacity), 1.2kw, 1.7kw
ER25 26 34 Elte TMPE3 & TMPE4, 2.2kw (3HP), 3.7kw (5HP) Colombo RC90, 4.1kw (5.5HP)
ER32 33 40 Elte TMPE5, 4.5kw (6HP), 7kw (10HP) HSD 4kw (5HP), 7kw (10HP) Colombo RC110, 10kw
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Collets and Cones
ER Type Collets
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Product Code Type Shank Dia (D1) Price
21368 ER 25 2-3mm $32.40
21906 ER 25 3-4mm $32.40
20269 ER 25 4-5mm $32.40
21369 ER 25 5-6mm $32.40
21809 ER 25 6-7mm $32.40
20279 ER 25 7-8mm $32.40
20275 ER 25 9-10mm $32.40
20276 ER 25 11-12mm $32.40
20274 ER 25 1/8” $32.40
20277 ER 25 3/16” $32.40
20287 ER 25 1/4” $32.40
21674 ER 25 5/16” $32.40
20278 ER 25 3/8” $32.40
20289 ER 25 1/2” $32.40
21414 ER 25 5/8” $32.40
20261 ER 32 5-6mm $32.40
20257 ER 32 11-12mm $32.40
20258 ER 32 3/32” $32.40
20264 ER 32 1/8” $32.40
20267 ER 32 3/16” $32.40
20263 ER 32 1/4” $32.40
20265 ER 32 3/8” $32.40
20262 ER 32 1/2” $32.40
20259 ER 32 3/4” $32.40
Product Code Type Shank Dia (D1) Price
FT-132-381 ER32 Floating Tap Collet .381 3/8” $110.00
FT-132-255 ER32 Floating Tap Collet .255 1/4” $110.00
FT-132-220 ER32 Floating Tap Collet .220 12mm $110.00
FT-132-194 ER32 Floating Tap Collet .194 10mm $110.00
41932 ER32 Collet Nut For Tap Collet (RU32B) $35.00
Floating Tap Collets
Order now online at www.cncroutershop.com 23
A full range of metric and imperial size OZ 1831 and OZ 1833 type collets for use with Perske spindles. These differ to the ER collets in that they are made to take an exact size cutter shank.
It is essential to use the correct size collet for the tool shank diameter. First make sure you are looking at the right type of collet to fi t the spindle on your machine and then select the required size from either the metric or imperial range.
Use the table below to select the right type of OZ collet. The example spindles shown are just a selection of where these collets can be used. Even if your spindle is listed the best way to check compatibility is to compare the dimensions in the table with one of your existing collets.
Collet Type D1 (mm) L (mm) Example Spindle Types
OZ 1831 14.4 26 Perske KRS35 1.2kw & 1.7kw
OZ 1833 19.7 34 Perske KNS50 2.2kw (3HP) Perske VS60 5kw (6.7HP)
Collets and Cones
Perske Collets
Product Code Type Diameter Range Price
20254 V50/60 1/8” $30.00
20255 V50/60 3/16” $30.00
20273 V50/60 1/4” $30.00
20256 V50/60 3/8” $30.00
20272 V50/60 1/2” $30.00
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Product Code Description Price
20728 Covernut - ER 32 $47.50
20729 Covernut - ER 25 $55.00
20294 Covernut - RDO 20 $63.00
13520Nut HSD ISO30 ER32 Tool Holder with Covernut $180.5013520Nut HSD ISO30 ER32 Tool Holder with Covernut $180.50
Collet Locknuts & Wrenches
Locknuts and spanners for use with a wide range of spindles, collets and toolholder cones.
Locknuts are designed to be used with a specifi c type of collet but also need to have the correct thread for the spindle or toolholder cone.
21834 22638
20294 20729 20728
Product Code Description Price
22638 ER 32 Wrench $36.00
21834 Perske Shaft Wrench $40.00
24305 ER 25 E Wrench $27.75
22397 ELTE 27 Shaft Wrench $20.25
20432 ELTE 32 C Box Wrench $27.75
22397 ELTE 27 Shaft Wrench $20.25
Order now online at www.cncroutershop.com 25
Tool Geometry and Material Types
Straight Flute
Use for wood and plastic operations. The straight fl ute design, in single or multiple cutting edges, produces a clean fi nish. The harder the material, the more cutting edges are recommended. The straight fl ute does not allow for the lifting of material out of the cut.
Spiral Flute
Use for aluminum, wood and plastic operations. The up-spiral fl ute is especially good for chip removal. When cutting aluminum and plastic, re-melting of the chips is the primary source of poor cut quality.
Use single spiral fl ute tools for faster feed rates in softer materials. The single-fl ute cutter typically has lots of room for chips, but the single cutting edge limits either the feed rate or the hardness of the material to be cut. These types of cutters are especially recommended for plastics.
Use double or triple spiral fl utes for a better fi nish in harder materials. Double-fl ute bits provide a smoother cutting action because the chip load is smaller than a single-fl ute cutter for a given feed. This allows harder materials to be handled.
Upcut spirals are the most popular type of spiral fl uted tool. Use these for grooving or slotting, for upward chip evacuation and best fi nish on the bottom side of the part. These bits allow for rapid cuts since the tool clears the chips away from the material. This type of tool is not recommended for softer materials because of the ragged fi nish that can result on the top surface. This type of geometry is used whenever the best fi nish is needed on the bottom side of a part.
Downcut spiral tools are best used for thinner materials which will be pushed down into the machine bed rather than being lifted with an upcut spiral. They are also best for leaving a good cut fi nish on the top surface of cut parts. Note that the cutting speeds usually have to be reduced because the chips are pushed back into the material. Chip extraction is generally less effective with this type of tool than it is with upcut spiral tools.
ChipbreakerUse for wood roughing or hogging operations. The chipbreaker is designed to break up chips for fast, clean and effi cient removal whilst reducing overall chipload.
Compression SpiralCompression spirals are used extensively for cutting double sided laminates. These tools can also be used on natural woods where edge fi nishing is a problem with standard spiral tools. This tool will leave a clean edge cut.
ss
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Tool and Collet Maintenance
General Recommendations
Tools should be changed at the fi rst sign of edge deterioration causing fi nish degradation or increase in operator effort to maintain feed rates.
Never allow the tools to dwell in a cut.
The router bit should be fed in such a manner so that in moving through the work, it has a chance to bite or cut its way freely. If the feedrate is too fast, strain and defl ection will occur. If fed too slowly, friction and burning will occur. Both decrease the life of the router bit and are common causes of breakage. The router spindle must be well maintained for any cutting tool to perform properly. Routinely check the collet for wear. Inspect tools for collet marks, indicating slippage due to wear or dust build up. Check spindle on a dial indicator for run-out. Collet and run-out problems cause premature tool failure and associated production diffi culties.
Do not use adaptor bushings to reduce size of the collet on a routing or production basis. Tools will not perform properly in bushings over an extended period of time. Bushings are for prototype, experimentation, test and evaluation and not for production.
Wherever possible, use a coolant when routing. Heat buildup caused by action between the tool and workpiece will lead to premature tool failure.
Heat is a function of surface area per unit of time, thus, the more dense the material, the faster the feed rate to minimise heat. However a compromise must be reached between fi nish and heat.
Tool life is affected dramatically by tool geometry. Rake and clearance angles, as well as cutting edge length should be examined.
Router bit breakage is most often caused by a misapplication of the router bit. Do not assume the proper router bit is being used.
Order now online at www.cncroutershop.com 27
Fitting Tools into Collets and Spindles
Note: To ensure trouble free operation, always insert the collet into the collet nut until it clicks in and thread it loosely onto the spindle prior to inserting router bit.
Collet Maintenance
Collet maintenance is one of the most common causes of inadequate tool life or breakage. There are many factors, that can affect this critical tool holding system called a collet. As a chain is only as strong as the weakest link, a router bit can only be as good as the system that holds it properly. The small amount of time spent to regularly inspect and clean the collet system, will be more than offset by increased productivity and a reduction in overall costs.
1. Make sure you have the right size collet for the tool to be used. Push the collet into the nut until it clicks into position. Insert collet at slight angle to engage collet groove in locking ring of nut.
2. Screw the nut loosely onto the spindle or toolholder cone.
3. Insert the tool into the collet. The tool should fi ll at least 80% of the collet bore but do not allow any of the fl ute run out to enter the collet.
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Collet Maintenance
1. Internal Collet Clamping SurfacesThe most important link in the tool holder chain is the inside of the collet. Resin migrates up through the slits in the collet and then deposits itself on the inside of the collet. This resin build up, if not removed, causes the collet to grip inconsistently on the tool shank. By not applying equal pressure throughout the entire gripping range of the collet, the tool holder allows the tool to resonate inside, causing slippage inside the collet.Slippage can cause “fretting”, a condition in which resins are deposited on the shank of the tool. Any resin buildup should always be removed from the inside of the collet.
2. Internal Spindle & Collet TaperThe inside taper of the spindle and tool holder is a critical surface which accumulates resin build up and should be cleaned at each tool change to maintain best concentricity. Felt brushes are available to fi t most taper sizes and provide a quick means of removing short-term buildup.
3. External Collet & Tool Holder TaperThe outside taper of the collet and tool holder require regular inspection and should be cleaned of all deposits each time the tool is changed. Brass brushes work well for this application, but felt cloths can also be used if the tapers are regularly maintained and the buildup is minor.
4. Clamping Nut SurfacesThe inside of the nut should be clean and free of burrs on the surface. Any surface burrs or contamination will not only skew a collet but can also permanently ruin a new collet. The clamping nut should be cleaned with a brass brush during every tool change. Special care should be taken to examine the clamping nut threads on a regular basis.
5. Tool HoldersTool holders such as the ISO 30 have additional matching and mating tolerances beyond those of the older tapers. Because of their unique design, these tool-holding systems can be more prone to runout caused by resin buildup. “Fretting” or “Bronzing” will cause inconsistent gripping in the taper and / or the fl at mating surface and reduce consistency of tool life. If ignored, these conditions can eventually produce premature spindle failure. The mating surfaces should be cleaned regularly.
All of these components are critical and should be regularly maintained. One more item not to be overlooked is that collets should be replaced on a regular basis, approximately every 400 to 600 run time hours. This means inspection for metallic damage such as bell mouthing or burrs with every tool change. If damage is visible, the collet should be discarded and replaced.
Also consider that even if there is no damage present the collet can be worn out through metal fatigue. Heat is directly transferred from the tool to the collet. These heating / cooling cycles remove the original tempering of the steel. Collets are made from spring steel allowing them to have a certain amount of elasticity to grip the tool. As the heat cycle is repeated this elasticity diminishes. Over time, a collet requires increased tightening to maintain the tool in proper position. As over tightening increases, the collet is distorted, creating eccentricities in the tool holder. Therefore, instead of over tightening older collets and creating a number of other problems, the collet should be replaced. Often the cost of a new collet can be offset by the cost of needlessly broken tools in one shift alone.
Order now online at www.cncroutershop.com 29
Troubleshooting Cutting ProblemsFor every problem there is a possible cause and a solution. Here are some typical problems that you may encounter and possible solution for each problem.
Problem Cause Solution
Tool Breakage Heat buildup due to incorrect tool selection Use correct tool for material being cut
Heat due to inadequate chip removal Use up spiral tool to help in chip removal
Too high a plunge rate Reduce plunge rate
Blunt tool Replace tool
Tool runout Tighten tool in collet or if necessary change collet
Worn collet Replace collet
Too high a feed rate Reduce feed rate
Too high a chip load Reduce feed rate or increase RPM or change tool to one with more fl utes
Vibration Improve workpiece hold down to machine bed
Tool not fi tted correctly in Re-fi t tool in collet ensuring at least 80% collet of collet length is used
Tool defl ection Reduce feed rate but if possible use larger diameter tool
Poor cut fi nish due to No coolant Use mist coolant or cold air gunchip rewelding to cut edge Blunt tool Replace tool
Too slow a feed rate Increase feed rate
Incorrect tool selection Choose correct tool for material being for material machined
Heat due to inadequate chip removal Use up spiral tool
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Tool Materials and Geometry
Some General Tooling Recommendations
• Use single edge router bits when speed is the primary consideration and fi nish is less important.
• Use double edge router bits when fi nish is the primary consideration. • Use upcut spiral router bits for grooving, slotting or when fast chip removal is
required. • Use spiral, straight or shear tools for natural woods depending on type of cut
required. • Use spiral, straight or shear carbide tools for composites, particleboard, plywood
or MDF.• Use spiral tools when fi nish and/or available horsepower are problems. • The cutting length of the tool is very important to the fi nish. Use the shortest
cutting length allowable, based on the material thickness. Using a tool with a cutting length that is longer than required can cause vibration, defl ection and an inferior fi nish.
• In general, the cutting length should not be more than four times the cutting diameter. Bits with a cutting length over four times their diameter will be subject to increased breakage.
• Use the largest tool diameter allowable for increased rigidity, fi nish and tool life.
Solid Tungsten Carbide Router Bits
Tungsten carbide cutters are made up of very hard particles of tungsten carbide bound together with metallic cobalt. Bits produced with this material are very strong and durable and tend to stay sharper longer than HSS tools.
Carbide-Tipped Router Bits
Carbide-tipped tooling provides some of the edge longevity of carbide with the lower cost of a steel base. Carbide tipped bits are only available with straight fl utes.
High-Speed Steel (HSS) Router Bits
HSS is a poured material, chemically and metallurgically bonded together. The steel is processed from raw ore and heated to a liquid stage where several minerals and elements are added to improve the internal structure. Typically, HSS tool life is not as long as carbide.
Ceramic and Diamond Coated Router Bits
This tooling is worth considering when carbide’s life is not acceptable. The major consideration with these tools is the cost of the coating materials.
To Place an order go to our website at www.cncroutershop.com alternatively telephone, fax, or email your requirements to:
Tel: 513.771.7444 Fax: 513.326.5283 Email: [email protected]
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CNCRoutershop is fully committed to providing the ultimate tailor-made customer service to meet the ever
changing and challenging demands of the industry.
If you cannot fi nd the right tool for the job, please call us and we will be happy to advise.
The supply of tooling and consumables is just one of the many services that CNCRoutershop can provide. We specialise in all aspects of service, repair, training and
installation of CNC routing and cutting equipment.
A high quality range of CNC router tooling and accessories
Upgrades and enhancements
Machine installation including moving and re-installation
A range of standard and custom training courses
Servicing and preventative maintenance
Repairs and breakdowns
Prices are subject to change without prior notice
2Fast and Easy 24Hr Ordering on www.cncroutershop.com
Tel: 513 771 7444 - Toll free: 1800 527 9670OP0BK01EA03a