tongyu heavy industry profile
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Tongyu Heavy Industry Co., Ltd.
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公司发展大事记年份 大事记1991 公司创立:山东禹城通用机器厂2002 改制为股份制公司,企业名称变更为:山东通裕集团有限公司
公司通过 ISO9001 质量体系认证2006 注册成立全资子公司“禹城通裕新能源机械铸造有限公司”及“禹城再生资源有限公司”2008 公司通过 ISO14001 环境管理体系及 OHSAS18001 职业健康安全管理体系认证2010 3 月份,公司名称变更为:通裕重工股份有限公司2011 3 月 8 日在深圳创业板上市
10 月份开始陆续收到中国、法国、挪威、英国、德国、美国、日本、韩国八国船级社认证。12 月收购“常州金安冶金设备有限公司”及“常州金安轧辊制造有限公司”
2012 2 月份通过 ASME 核级 MO 认证3 月份通过“常州金安冶金设备有限公司”控股“常州华天冶金设备有限公司”及“常州海杰冶金设备制造有限公司”9 月份通过“国军标体系认可”10 月份注册全资子公司“禹城通裕矿业投资有限公司”
2013 3 月注册全资子公司“贵州宝丰新能源管理有限公司”及“青岛宝鉴科技有限公司”4 月份获得武器装备质量体系认证7 月份收购“济南冶金研究所有限公司”11 月份在青岛注册全资子公司“青岛宝通进出口有限公司”
2014 3 月注册成立全资子公司“禹城宝利铸造有限公司”4 月注册成立全资子公司“香港通裕国际贸易有限公司”9 月常州海杰注册全资子公司“江苏海杰航空装备科技有限公司”
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企业性质:股份制(上市公司),股票代码: 300185地理位置:中国 - 山东省 - 禹城市职员: 2200 人固定资产: 56 亿人民币2014 年销售收入: 20.5 亿人民币
Public listed company, stock code 300185Location: Yucheng, Shandong, ChinaEmployee: 2000 peopleTotal assets: 5.6 Billion (RMB)Sales Amount: 2.50 Billion (RMB) in 2014
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Tongyu Heavy Industry Co.,
Ltd通裕重工股份有限公
司
Yucheng Tongyu New Energy Mechanical Casting Ltd禹城新能源机械铸造有限公司Yucheng Tongyu Renewable Resources Ltd禹城再生资源有限公司Shandong Xinshang Material Trading Ltd山东信商物资有限公司Qingdao Baojian Technology Co., Ltd青岛宝鉴科技有限公司Changzhou Haijie Metallurgical Machinery Manufacture Ltd常州海杰冶金设备制造有限公司Tongyu Mining Investment Ltd禹城通裕矿业投资有限公司Yucheng Xinyuan Thermal Power Co., Ltd禹城新园热电有限公司Guizhou Baofeng New Energy Power Management Co., Ltd贵州宝丰新能源管理有限公司Qingdao Bortome Import & Export Co., Ltd青岛宝通进出口有限公司Hongkong Tongyu Int'l Trade Co., Ltd香港通裕国际贸易有限公司
Jinan Institute of Metallurgical Science Co., Ltd.济南冶金科学研究所有限公司
集团公司组织结构Organization of the Group Company
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Plant -1
Plant -2
Plant -3
公司地理位置地理位置
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→Plant – 3 (Innovation park 创新园 ): ESR shop Heat treatment shopMachining shop
1. 特冶厂2. 热处理厂3. 轧辊厂4. 结构厂
→Plant – 2 (Pioneer park 创业园 ) :2nd Forging shop 3150t &1250t forging pressMachining shop
1. 第二锻压厂 (3150t & 1250t)2. 通用机器厂
→Plant – 1 (Industry park 产业园 ) :Smelting shop, 1st Forging shop (12000t,5000t Press) Heat treatment shopHeavy machining shopIron Casting shop
1. 炼钢厂2. 第一锻压厂( 12000 吨、 5000 吨压机)3. 重型热处理厂4. 重型装备厂5. 重型铸铁厂
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Melting (EAF – LF - VD/VOD) 炼钢(电弧炉 - 精炼炉 - 真空脱气) Casting (Iron Casting) 铸造(铸铁) Forging (12000t/5000t/3150t/1250t Forging Press) 锻造( 12000 吨、 5000 吨、 3150 吨、 1250 吨锻造油压机) Heat treatment 热处理 Machining 机械加工 Surface treatment 表面处理 Inspection 检验
2. Complete Industrial Chain for forging & Casting 大型铸锻件完整的产业链
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2.1 Melting and ESR 冶炼及电渣重熔• Electric Arc Furnace (电弧炉) 50 tons 1 set 100 tons 1 set
• Ladle Refining Furnace ( LF精炼炉) 50 tons 1 set 150 tons 2 sets
• VD/VOD Furnace ( VD/VOD真空炉) 50 tons 1 set 150 tons 2 sets
• Vacuum Pouring equipments (真空浇注设备) 80-450 tons 10 sets
• Three-phase ESR equipment(三相电渣炉) 40 tons 1 set 30 tons 1 set 20 tons 1 set
• Single-phase ESR equipment(单相电渣炉) 20 tons 3 set
Largest Ingot 可生产最大钢锭 : 450 tonsLargest ESR Ingot 最大电渣锭 : 80 tons
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2.2 Heavy iron casting 重型铸铁 Main equipment主要设备: Head-crane capacity 110 tons ;行车起重能力 110 吨 Continuous Muller: 60t/h, 40t/h , 20t/h , 12t/h 连续式混砂机 Melting equipment: Medium frequency furnaces 60t, 20t, 10t, 2 sets for each ; Shakeout Machine: 1 set 60-ton (30 tons *2) ; Plain Jolter: 2 sets (60 tons, 30tons ); Shot-blasting Equipment: 2 sets (Size 6500×6500×4000 and 3600×3600×4000) Largest grey iron casting 150 tons, ductile casting 80tons. Typical Casting: HT350、 QT400-18、 QT350-22AL、 QT800-
2、 RuT420, as well as Cr-Mo-Cu casting, P-Cr casting.
Medium-frequency induction furnace Continuous Muller Casting Process
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2.3 Forging equipments• Forging Press: 12000t 1 set 5000t 1 set 3150t 1 set 1250t 1 set
• Manipulator: 450t 1 set 80t 1 set 10t 1 set
• Furnace Quantity: 35 sets Dimensions : 7X10m,5X25m,6X15m,etc.
• Forging Head Crane: 550t 、 500t 、 400t 、 200t, etc.
• Annual output of forgings: 180,000 tons
120MN Forging Press
450t Manipulator
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2.4 Heat treatment equipments
• The company owns 13 sets of national advanced car-bottom furnaces (size:
3m×25m,6m×15m, 7m×10m), 13 sets of vertical furnaces (size:
Φ3.2×19m 、 Φ2.6×30m), 1 set of cover-furnace size 3.0×20m , 1 set of Twice
Frequency Induction Quenching Machine,1 set of spray quenching machine, and 1 set
of 25MN NC-Straighter which is independently developed and world advanced. Head
crane: 5 sets ( 300t 、 200t 、 50t 、 30t 、 20t ). Annual output 115,000 tons.
• Max Heat Treatment Capacity:• Vertical Furnace : Dia3.2×19m , Dia2.6 x 30m; and 200t in weight
• Car-bottom Furnace : max length: 25m , max width: 7m , max weight: 220t.
• Cover Furnace : max length: 20m , max diameter: 0.8m , max weight: 100t.
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Heat Treatment Equipments
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2.5 Machining equipments
• Machinery Type Quantity CNC Heavy Duty Horizontal Lathe 95
Vertical Lathe (CNC) 9
Deep Hole Drilling & Boring Machine 14
CNC double column/floor boring and milling machine 19
Milling Machine 10
Grinding Machine 12
Drilling machine 14
Planning Machine 4
Line Cutting Machine 1
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Type of Equipment Machining Capacity Bearing Weight
Horizontal Lathe 卧式车床 Max diameter: 4.5m, Max Length: 30m 350t
Vertical Lathe 立式车床 Max diameter: 10m, Max Height:6m 300t
Deep Hole Working深孔加工 Max Inside Diameter: 2.6m, Max length: 18m 120t
Boring & Milling 镗铣 Max capacity: Length/Width/Height 20m/8m/4.5m 350t
Grinding 磨 Max diameter 3m, length:18m 250t
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CNC double column boring-milling machine
XKA2850×160 CNC boring-milling machine PAMA-VERTIRAM 7000 NC-Planer Milling Machine
CNC floor boring and milling machine
PAMA-W260HC.NC W200HC.NC SKODA-W250HC.NC W200HC.NC
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Heavy Duty Horizontal Deep Hole Boring Machine
C61400×25m , CK61450×16m , CK61250×16 CNC Horizontal Lathe
CNC Heavy Duty Horizontal Lathe
T21100×15 C61160×20 C61200×26m Deep Hole Drilling & Boring Machine Heavy Duty Horizontal Machining & Boring Lathe
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CNC Heavy Vertical Lathe ( Max diameter 10m )
Heavy Duty CNC Roller Milling Machine
C52100EX60/300, CD5280E×50m/160, CD5263E×40m/100 CNC Double-column Vertical Turning& Boring Mill
M84300X18/250 , MJK84260×9m, M84200×5m CNC Roller Milling Machine
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2.6 Surface Treatment
• Sand blasting
• Coating• Metalizing• Painting
Automatic Sandblasting Machine
Painting & baking Room
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Chemical Analysis
Metallographic Test
Mechanical Property Test
2.7 Inspection equipments
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NDT(UT/MT/PT…)
Micro-meter , Roughness Instrument, CMM
L=6m, W= 2.5m, H=2m
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2.8 Leading Product
Main shaft for wind turbine
Pipe mould for ductile casting pipe
Rotor shaft for steam turbine/generators
Forgings for power plant and pressure vessel
Shipping shaft
Cold Roller, Support Roller … …
Forgings for cement industry/mining industry
… …
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Main Shaft for MW Grade Wind Turbine
DN50-DN2600 Pipe mould for Ductile Iron PipeDN1400X8000 Overall Forged Pipe
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Rotor shaft for Steam Turbine/Generator
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Forgings for Power Station & Pressure Vessel
Shaft for Hydro turbine Large Diameter and High-pressure Seamless Pipe
Main pipe for Nuclear Power Forged Head Conical
Large Forged Three-way PipeTube Sheet
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Forgings for Mine Industry, Metallurgy Industry, Marine
Mine Hoist Head Sheave Shaft Ship Shaft Large Deum
Large Gear Ring Main shaft for Mining Industry
Taper Sleeve Working Roll Backup Roll
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Water Cooling Molded Ingot VD/VOD Ingot ESR Ingot
Large Castings & Forging Blanks
Wind Power Hub Casting for machinary Diesel Engine Body
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2.9 Certification / License
ISO9001:2008
ISO14001:2004
OHSAS 18001:1999
CNAS Certificate
Special Equipment Manufacturing License ( Pressure Piping
Components ) The License for Forging Product in Boiler Pressure Vessel
US ASME Nuclear MO Certificate
Certificates of Shipping Classification Society
( BV, CCS, DNV, ABS, LR, GL, KR, NK, RINA )
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ISO9001:2008 ISO14001:2004 OHSAS18001:1999
Special Equipment Manufacturing ASME MO Approval CNAS Certificate License
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LR KR GL DNV
CCS BV NK ABS
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2.10 International Key Customers
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For more information, please login our website:
http://www.tongyuheavy.com
Thanks !