apprenticeship training standards heavy duty …...skill sets competency analysis profile heavy duty...

Apprenticeship Training Standard

Heavy Duty EquipmentTechnician

Trade Code: 421A

Development Date: June 2002

CMcCarten

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CMcCarten

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This document is the property of the apprentice named inside and represents the official record of his/her training

CMcCarten

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Ontario College of Trades ©

HEAVY DUTY EQUIPMENT TECHNICIAN

CONTENTS PAGE

Competency Analysis Profile

Preface .............................................................................................................................................. 1 Important Directions to Employer/Sponsors and Trainers ................................................................ 2 Important Directions to the Apprentice ............................................................................................. 3 Notice/Declaration for Collection of Personal Information .............................................................. 4 Apprentice Record ..........................................................................................................................5-7 Employer/Sponsor Information ......................................................................................................5-7 Apprentice Completion Form ............................................................................................................ 8 Skill Sets Completion Form............................................................................................................... 9

SKILL SETS

NUMBER TITLE

U5890.0 Occupational Health and Safety Procedures ................................................................10-12

U5891.0 Engine Systems ...........................................................................................................13-19

U5892.0 Engine Management Systems .....................................................................................20-24

U5893.0 Exhaust, Intake and Emission Control Systems .........................................................25-29

U5894.0 Electrical Systems - Starting and Charging ................................................................30-34

U5895.0 Hydraulic Systems ......................................................................................................35-39

U5896.0 Clutches and Transmissions........................................................................................40-47

U5897.0 Drive Shafts, Drive Axle Assemblies and Final Drives .............................................48-49

U5898.0 Steering Systems .........................................................................................................50-53

U5899.0 Braking Systems .........................................................................................................54-56

U5900.0 Suspension Systems ....................................................................................................57-58

U5901.0 Air Supply and Auxiliary Air Systems .......................................................................59-61

U5902.0 Heating, Ventilation and Air-Conditioning Systems ..................................................62-65

U5903.0 Body and Trim ............................................................................................................66-67

U5904.0 Tires, Wheels, Frames and Undercarriages ................................................................68-70

U5905.0 Earth Moving Equipment............................................................................................71-72


SKILL

SETS

COMPETENCY ANALYSIS PROFILE


←SKILLS→ ↓

Occupational

Health and Safety

Procedures

Identify and take corrective action against potential workplace health and safety hazards

Handle, store and dispose of hazardous workplace materials

Wear and maintain personal protective equipment

Comply with workplace-related legislation

Interpret and apply service-minded information

U5890.0 5890.01 5890.02 5890.03 5890.04 5890.05

Practice good housekeeping in the workplace

Comply with Workplace Hazardous Materials Information System (WHMIS)

5890.06 5890.07

Engine Systems Perform visual inspection, identifying systems type and applications

Diagnose and troubleshoot cooling systems and components

Repair cooling systems and components

Verify repair of cooling systems and components

Diagnose and troubleshoot engine lubricating systems and components

U5891.0 5891.01 5891.02 5891.03 5891.04 5891.05

Repair engine lubricating systems and components

Verify repair of engine lubricating systems and components

Diagnose and troubleshoot cylinder heads and components

Repair cylinder heads and components

Verify repair of cylinder heads and components

5891.06 5891.07 5891.08 5891.09 5891.10

Diagnose and troubleshoot engine blocks and components

Repair engine blocks and components

Verify repair of engine blocks and components

Diagnose and troubleshoot fuel delivery systems and components

Repair fuel delivery systems and components

5891.11 5891.12 5891.13 5891.14 5891.15

Verify repair of fueld delivery systems and components

5891.16

Engine

Management

Systems

Perform visual inspection, identifying systems type and applications

Diagnose and troubleshoot fuel control systems and components

Repair fuel control systems and components

Verify repair of fuel control systems and components

Perform mechanically- controlled diesel engine tune-ups

U5892.0 5892.01 5892.02 5892.03 5892.04 5892.05


SKILL

SETS



←SKILLS→ ↓


5894.01

Verify repair of starting systems and components

5894.06

Repair electrical and electronically- controlled systems and components

5894.11

Diagnose and troubleshoot batteries

5894.02

Diagnose and troubleshoot charging systems and components

5894.07

Verify repair of electrical and electronically- controlled systems and components

5894.12

Service and boost/charge batteries

5894.03

Repair charging systems and components

5894.08

Diagnose and troubleshoot starting systems and components

5894.04

Verify repair of charging systems and components

5894.09

Repair starting systems and components

5894.05

Diagnose and troubleshoot electrical and electronically- controlled systems and components

5894.10

Perform electronically- controlled diesel engine tune-ups

Diagnose and troubleshoot mechanically- controlled diesel fuel systems and components

Repair mechanically- controlled diesel fuel systems and components

Verify repair of computer-controlled diesel fuel systems and components

Diagnose and troubleshoot electronically- controlled diesel engine management systems and components

5892.06 5892.07 5892.08 5892.09 5892.10

Repair electronically- controlled diesel engine management systems and components

Verify repair of electronically- controlled diesel engine management systems and omponents

5892.11 5892.12

Exhaust, Intake

and Emission

Control Systems


Diagnose and troubleshoot, exhaust and intake systems and components

Repair exhaust and intake systems and components

Verify repair of exhaust and intake systems and components

Diagnose and troubleshoot turbocharger/blower systems and components

U5893.0 5893.01 5893.02 5893.03 5893.04 5893.05

Repair turbocharger/ blower systems and components

Verify repair of turbocharger/blower systems and components

Diagnose and troubleshoot emission control systems and components

Repair emission control systems and components

Verify repair of emission control systems and components

5893.06 5893.07 5893.08 5893.09 5893.10

Electrical Systems

-Starting and

Charging

U5894.0


SKILL

SETS



←SKILLS→ ↓

Hyraulic

Systems

Perform visual inspection, identifying systems type and applicaitons

Diagnose and troubleshoot mechanically- actuated hydraulic systems and components

Repair mechanically- actuated hydraulic systems and components

Verify repair of mechanically- actuated hydraulic systems and components

Diagnose and troubleshoot pilot/pneumatic pressure-actuated hydraulic systems and components

U5895.0 5895.01 5895.02 5895.03 5895.04 5895.05

Repair pilot/pneumatic pressure-actuated hydraulic systems and components

Verify repair of pilot/ pneumatic pressure- actuated hydraulic systems and components

Diagnose and troubleshoot electrically and electronically- controlled hydraulic systems and components

Repair electrically and electornically- controlled hydraulic systems and components

Verify repair of electronically and electronically- controlled hydraulic systems and components

5895.06 5895.07 5895.08 5895.09 5895.10

Clutches and

Transmissions


Diagnose and troubleshoot clutch systems and components

Repair clutch systems and components

Verify repair of clutch systems and components

Diagnose and troubleshoot manual transmissions/transfer cases and components

U5896.0 5896.01 5896.02 5896.03 5896.04 5896.05

Repair manual transmissions/ transfer cases and components

Verify repair of manual transmissions/ transfer cases and components

Diagnose and troubleshoot torque converters, lock-up clutches and components

Repair torque converters, lock-up clutches and components

Verify repair of torque converters, lock-up clutches and components

5896.06 5896.07 5896.08 5896.09 5896.10

Diagnose and troubleshoot powershift transmissions and components

Repair powershift transmissions and components

Verify repair of powershift transmissions and components

Diagnose and troubleshoot powershift transmission electrical and electronic controls and components

Repair powershift transmission electrical and electronic controls and components

5896.11 5896.12 5896.13 5896.14 5896.15

Verify repair of powershift transmission electrical and electronic controls and components

Diagnose and troubleshoot hydrostatic transmissions and components

Repair hydrostatic transmissions and components

Verify repair of hydrostatic transmissions and components

5896.16 5896.17 5896.18 5896.19

Drive Shafts,

Drive Axle

Assemblies and

Final Drives


Diagnose and troubleshoot drive shafts, drive axle assemblies, final drives and components

Repair drive shafts, drive axle assemblies, final drives and components

Verify repair of drive shafts, drive axle assemblies, final drives and components

U5897.0 5897.01 5897.02 5897.03 5897.04


SKILL

SETS



←SKILLS→ ↓

Suspension

Systems

U5900.0

Air Supply and

Auxiliary Air

Systems

U5901.0

Heating, Ventilation,

and Air-

Conditioning

Systems

U5902.0

Steering Systems Perform visual inspection, identifying systems type and applications

Diagnose and troubleshoot steering systems and components

Repair steering systems and components

Verify repair of steering systems and components

Diagnose and troubleshoot steering clutches/brakes and components

U5898.0 5898.01 5898.02 5898.03 5898.04 5898.05

Repair steering clutches/brakes and components

Verify repair of steering clutches/brakes and components

5898.06 5898.07

Braking Systems Perform visual inspection, identifying systems type and applications

Diagnose and troubleshoot mechanical/hydraulic braking systems and components

Repair mechanical/ hydraulic braking systems and components

Verify repair of mechanical/hydraulic braking systems and components

Diagnose and troubleshoot air braking systems and components

U5899.0 5899.01 5899.02 5899.03 5899.04 5899.05

Repair air braking systems and components

Verify repair of air braking systems and components

5899.06 5899.07


Diagnose and troubleshoot suspension systems and components

Repair suspension systems and components

Verify repair of suspension systems and components

5900.01 5900.02 5900.03 5900.04


Diagnose and troubleshoot air supply and auxiliary air systems and components

Repair air supply and auxiliary air systems and components

Verify repair of air supply and auxiliary air systems and components

5901.01 5901.02 5901.03 5901.04


Diagnose and troubleshoot heating and ventilation systems and components

Repair heating and ventilation systems and components

Verify repair of heating and ventilation systems and components

Diagnose and troubleshoot air- conditioning systems and components

5902.01 5902.02 5902.03 5902.04 5902.05


SKILL

SETS



←SKILLS→ ↓

Diagnose and troubleshoot body, trim and components

5903.02

Diagnose and troubleshoot tires, wheels and components

5904.02

Verify repair of undercarriages and components

5904.07

Repair air- conditioning systems and components

5902.06

Verify repair of air- conditioning systems and components

5902.07

Body and Trim Perform visual inspection, identifying systems type and components

Repair body, trim and components

Verify repair of body trim and components

U5903.0 5903.01 5903.03 5903.04

Tires, Wheels, Frames

and Undercarriages


Service wheels and components

Verify service of wheels and components

Diagnose and troubleshoot undercarriages and components

U5904.0 5904.01 5904.03 5904.04 5904.05

Repair undercarriages and components

5904.06

Earth Moving

Equipment


Diagnose and troubleshoot earth moving attachments and components

Repair earth moving attachments and components

Verify repair of earth moving attachments and components

NOTE ON SHADED PERFORMANCE OBJECTIVES AND SKILLS

Shaded performance objectives and skills are optional, that is, they do not have to be completed or signed

off for the apprentice to complete his or her apprenticeship.

1 Ontario College of Trades ©


PREFACE

This training document was developed by the Workplace Support Services Branch of the Ministry of Training, Colleges and Universities (MTCU) in consultation with representatives from the industry. These Training Standards are intended to be used by the apprentice, trainers and employers/sponsors as a “blueprint” for training or as a prerequisite for government accreditation/certification.

The care and maintenance of this book is the joint responsibility of the apprentice and the employer/sponsor. The Training Standards were developed specifically for documenting the apprentice’s acquisition of skills.

The book becomes the only record of an apprentice’s training.

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Please Note: Apprenticeship Training and Curriculum Standards were developed by the Ministry of Training, Colleges and Universities (MTCU). As of April 8th, 2013, the Ontario College of Trades (College) has become responsible for the development and maintenance of these standards. The College is carrying over existing standards without any changes. However, because the Apprenticeship Training and Curriculum Standards documents were developed under either the Trades Qualification and Apprenticeship Act (TQAA) or the Apprenticeship and Certification Act, 1998 (ACA), the definitions contained in these documents may no longer be accurate and may not be reflective of the Ontario College of Trades and Apprenticeship Act, 2009 (OCTAA) as the new trades legislation in the province. The College will update these definitions in the future. Meanwhile, please refer to the College’s website (http://www.collegeoftrades.ca) for the most accurate and up-to-date information about the College. For information on OCTAA and its regulations, please visit: http://www.collegeoftrades.ca/about/legislation-and-regulations

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IMPORTANT DIRECTIONS TO EMPLOYER/SPONSORS AND TRAINERS The Training Standards identify skills required for this occupation and its related training program. These Training Standards have been written in concise statements which describe how well an apprentice must perform each skill in order to become competent. Competence means being able to do the performance to the required standard on request. In using these Training Standards, trainers will be able to ensure that the apprentice is developing skills detailed for the occupation. Trainers and apprentices are required to sign off and date the skills following each successful acquisition. Employers/Sponsors participating in this training program will be designated as the Signing Authority and are required to attest to successful achievement by signing the appropriate box included at the end of each skill set.



IMPORTANT DIRECTIONS TO THE APPRENTICE

1. All hours working for each employer/sponsor(s) should be recorded in the

Employer/Sponsor Information section. All Performance Objectives and skills completed while working for each Employer/Sponsor(s) should be recorded.

2. The "Summary of Hours" should be completed, signed and dated by both the apprentice and employer/sponsor when either all terms of the training agreement have been completed or the apprentice leaves the employer/sponsor.

3. It is the responsibility of the apprentice to inform the local Apprenticeship Client Services office regarding the following changes:

• change of employer/sponsor address; • change of apprentice name or address; • transfer to a new employer/sponsor.

4. At the fulfilment of all terms of the Training Agreement, the Apprentice Completion Form

must be completed and signed by the current employer/sponsor. Present these completed and authorized Training Standards and the Apprentice Completion Form to your local Apprenticeship Client Services office.



NOTICE OF COLLECTION OF PERSONAL INFORMATION

1. At any time during your apprenticeship training, you may be required to show this training standard to the Ministry of Training, Colleges and Universities (the Ministry). You will be required to disclose the signed Apprenticeship Completion form to the Ministry in order to complete your program. The Ministry will use your personal information to administer and finance Ontario’s apprenticeship training system, including confirming your completion and issuing your certificate of apprenticeship.

2. The Ministry will disclose information about your program completion and your certificate of apprenticeship to the Ontario College of Trades, as it is necessary for the College to carry out its responsibilities.

3. Your personal information is collected, used and disclosed by the Ministry under the authority of the Ontario College of Trades and Apprenticeship Act, 2009.

4. Questions about the collection, use and disclosure of your personal information by the Ministry may be addressed to the:

Manager, Employment Ontario Contact Centre Ministry of Training, Colleges and Universities 33 Bloor St. E, 2nd floor, Toronto, Ontario M7A 2S3 Toll-free: 1-800-387-5656; Toronto: 416-326-5656 TTY: 1-866-533-6339 or 416-325-4084.


APPRENTICE RECORD

Apprentice Name:


EMPLOYER/SPONSOR INFORMATION

Training Agreement Number:

Name:

Address:

Telephone:

Summary of Training:

Dates of Employment: From To

Performance Objectives signed off:

Employer/Sponsor Signature Date Apprentice Signature Date


APPRENTICE RECORD

Apprentice Name:




Name:

Address:

Telephone:







APPRENTICE COMPLETION FORM

Apprentice Name: Print

Signature

Social Insurance Number:

Training units when completed should be Signed off by Employer/Sponsor on the following page and presented with this completion form to your local Apprenticeship Client Services office. Any supporting documentation should also be attached.

In-school Completed: Yes ( ) No( ) Not Applicable ( ) (proof to be provided)

Hours completed as per Training Agreement: Yes( ) No( ) Not Applicable ( )

Employer/Sponsor Name:

Address:

Telephone:

Signature

MTCU USE ONLY:

Recommended for Exam: Yes ( ) No ( )

Signature Consultant/ Office Code

You will be required to disclose this signed form to the Ministry of Training, Colleges and Universities in order to complete your program. The Ministry will use your personal information to administer and finance Ontario’s apprenticeship training system.For further information please see the notice/declaration for collection of personal information that is referenced in the table of contents of this training standard.



SKILL SETS COMPLETION FORM

SKILL

SETS TITLE SIGNING AUTHORITY

U5890.0 Occupational Health and Safety Procedures

U5891.0 Engine Systems

U5892.0 Engine Management Systems

U5893.0 Exhaust, Intake and Emission Control Systems

U5894.0 Electrical Systems-Starting and Charging

U5895.0 Hydraulic Systems

U5896.0 Clutches and Transmissions

U5897.0 Drive Shafts, Drive Axle Assemblies and Final Drives

U5895.0 Steering Systems

U5899.0 Braking Systems

U5900.0 Suspension Systems

U5901.0 Air Supply and Auxiliary Air Systems

U5902.0 Heating, Ventilation and Air-conditioning Systems

U5903.0 Body and Trim

U5904.0 Tires, Wheels, Frames and Undercarriages

U5905.0 Earth Moving Equipment

Competency Analysis Profile

SPECIAL INSTRUCTIONS

NOTE ON SHADED PERFORMANCE OBJECTIVES AND SKILLS:

Shaded performance objectives and skills are optional, that is, they do not have to be completed or signed off for the apprentice to complete his or her apprenticeship.



5890.0 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES

GENERAL PERFORMANCE OBJECTIVE

Comply with occupational health and safety procedures, by: identifying and taking corrective action against potential workplace health and safety hazards; handling, storing and disposing of hazardous workplace materials; wearing and maintaining personal protective equipment; complying with workplace-related legislation; interpreting and applying service-related information; practising good housekeeping in the workplace; complying with Workplace Hazardous Materials Information System (WHMIS) guidelines; according to the Occupational Health

and Safety Act, Mining Act, Environmental Protection Act, government regulations, company policy, and manufacturer’s recommendations.

PERFORMANCE OBJECTIVES

SKILLS

5890.01 Identify and take corrective action against potential workplace health and

safety hazards, including: excessive exhaust and/or explosive fumes, dust, sound levels, electrical and mechanical hazards (i.e. damaged or faulty air lines and/or inadequate ventilation); so that the potential for personal injury, damage to equipment, vehicles and the environment are minimized; according to government regulations and company policy.

Date Completed Trainer Signature Apprentice Signature

__________ ____________ ______________

5890.02 Handle, store and dispose of hazardous workplace materials, including: solvents, new and used lubricants and fluids, brake dust, battery acid, refrigerants and gases; using personal protective equipment and specified handling and storage equipment so that individuals are protected from injury and the environment from contamination; according to government regulations, manufacturer’s specifications, and company policy.


__________ ____________ ______________



5890.0 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES - Cont’d

5890.03 Wear and maintain personal protective equipment, including: eye, ear, hand, respiratory, body and foot protection, ensuring that correct fit and optimum protection is provided to the wearer for the specific task performed; according to government regulations, manufacturer’s specifications, and company policy.


__________ ____________ ______________

5890.04 Comply with workplace-related legislation, relating to highway traffic safety, parts, warranties, occupational health/safety, environmental protection, business and trade practices, including: Occupational Health and Safety Act, Motive Vehicle

Repair Act, Highway Traffic Act, Mining Act and the Environmental Protection Act; by identifying the personal and legal liabilities of technicians and vehicle owners, when performing and/or conducting vehicle safety inspections, emissions tests, work estimates and repairing and/or replacing defective parts; according to government regulations.


__________ ____________ ______________

5890.05 Interpret and apply service-related information, including: service bulletins, manuals and parts catalogues, by locating and identifying Product Identification Number (PIN), accessing microfiche and computerized service information systems; so that service/repair is performed; according to manufacturer’s recommendations, and company policy.


__________ ____________ ______________



5890.0 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES - Cont’d

5890.06 Practice good housekeeping in the workplace, by: applying fire hazard prevention methods, including maintaining a clean and orderly work area, identifying, removing and disposing of potential fire hazards, cleaning up grease, oil spills and/or fluids, ensuring work area is free of obstructions and safely using, and storing tools and shop equipment; to minimize accident or injury to self and others; according to government regulations, and company policy.


__________ ____________ ______________

5890.07 Comply with Workplace Hazardous Materials Information System (WHMIS)

guidelines, including: reading and interpreting labels and Material Safety Data Sheets (MSDS); ensuring receipt of training in WHMIS regulations and practices; according to the Occupational Health and Safety Act.


__________ ____________ ______________

Employer/Sponsor Name Employer/Sponsor Signature

_______________ _________________



5891.0 ENGINE SYSTEMS


Diagnose and repair engines, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of cooling systems and components; engine lubricating systems and components; cylinder heads and components; engine blocks and components; fuel delivery systems and components; according to manufacturer's recommendations, specifications, and safety requirements.


SKILLS

5891.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, contaminated or defective components and leakage; including radiators and reservoirs, pressure caps, shutters and controls, filters, cylinder heads, surge/recovery tanks, fluids, lubricants, fan drive mechanisms, pumps, controls and actuators, springs, engine brake assemblies, camshafts, engine blocks, and follower assemblies, belts, pulleys, lines, hoses, fittings, heat exchangers, gaskets, o-rings, oil pans, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

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5891.0 ENGINE SYSTEMS - Cont’d

5891.02 Diagnose and troubleshoot cooling systems and components, including: radiators and reservoirs, pressure caps, shutters and controls, surge/recovery tanks, coolant, lubricants, fan drive mechanisms, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, lubrication, leaks, odour, temperature, distortion, corrosion, contamination, colour, vibration/noise, coolant type and level; using hand, power, specialized, precision and electronic service tools, coolant analysis kit, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.03 Repair cooling systems and components, including radiators and reservoirs, pressure caps, shutters and controls, surge/recovery tanks, coolant, lubricants, fan drive mechanisms, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

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5891.04 Verify repair of cooling systems and components, including: radiators and reservoirs, pressure caps, shutters and controls, surge/recovery tanks, coolant, lubricants, fan drive mechanisms, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, coolant analysis kit, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.05 Diagnose and troubleshoot engine lubricating systems and components, including: pumps, filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o-rings, heat exchangers, bypass valves and auxiliary devices, actuators, monitoring devices, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wiring, lines and hoses, crankcase pressure, leaks, odour, temperature, distortion, corrosion, contamination, fractures, colour, vibration/noise, oil pressure and level; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.06 Repair engine lubricating systems and components, including: pumps, filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o-rings, heat exchangers, bypass valves and auxiliary devices, actuators, monitoring devices, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications and safety requirements.


__________ ____________ ______________

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5891.07 Verify repair of engine lubricating systems and components, including: pumps, filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o- rings, heat exchangers, bypass valves and auxiliary devices, actuators, monitoring devices, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.08 Diagnose and troubleshoot cylinder heads and components, including: cylinder heads, seats, guides, seals, gasket assemblies, fluids, springs, retainers, rotators, valves, actuating mechanisms, engine brake assemblies, connectors, warning devices, camshafts, drive mechanisms, injector tubes, expansion plugs, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, corrosion, erosion, distortion, temperature, vibration/noise, carbon build-up, leaks, and cracks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.09 Repair cylinder heads and components, including: cylinder heads, seats, guides, seals, gasket assemblies, fluids, springs, retainers, rotators, valves, actuating mechanisms, engine brake assemblies, connectors, warning devices, camshafts, drive mechanisms, injector tubes, expansion plugs, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

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5891.10 Verify repair of cylinder heads and components, including: cylinder heads, seats, guides, seals, gasket assemblies, fluids, springs, retainers, rotators, valves, actuating mechanisms, engine brake assemblies, connectors, warning devices, camshafts, drive mechanisms, injector tubes, expansion plugs, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.11 Diagnose and troubleshoot engine blocks and components, including: engine blocks, liners, piston assemblies, connecting rods, bearings, seals, fluids, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by visually inspecting, testing, pressure–testing, and analysing performance and function; checking for wear, temperature, pressure, corrosion, distortion, erosion, fractures, vibration/noise, carbon build-up, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.12 Repair engine blocks and components, including: engine blocks, liners, piston assemblies, connecting rods, bearings, seals, fluids, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

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5891.13 Verify repair of engine blocks and components, including: engine blocks, liners, piston assemblies, connecting rods, bearings, seals, fluids, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.14 Diagnose and troubleshoot fuel delivery systems and components, including: fuel, tanks, lines, hoses, fittings, pumps, filters, valves, coolers, injectors, governors, linkages, actuators, solenoids, relays, data links, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance, function, and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, odour, corrosion, distortion, fractures, contamination, fuel level and condition, exhaust colour, vibration/ noise, flow, pressure and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5891.15 Repair fuel delivery systems and components, including fuel, tanks, lines, hoses, fittings, pumps, filters, valves, coolers, injectors, governors, linkages, actuators, solenoids, relays, data links, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, reprogramming or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

kmarcucci

Typewritten Text




5891.16 Verify repair of fuel delivery systems and components, including: fuel, tanks, lines, hoses, fittings, pumps, filters, valves, coolers, injectors, governors, linkages, actuators, solenoids, relays, data links, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________

kmarcucci

Typewritten Text



5892.0 ENGINE MANAGEMENT SYSTEMS GENERAL PERFORMANCE

OBJECTIVE

Diagnose and repair engine management systems, by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of fuel control system and components; performing mechanically and electronically- controlled diesel engine tune-ups; diagnosing and troubleshooting, repairing and verifying the repair of mechanically-controlled diesel fuel systems and components; electronically-controlled diesel engine management systems and components; according to manufacturer’s recommendations, specifications, and safety requirements.


SKILLS

5892.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing or defective components; including fuel, injectors, tanks, heaters, coolers, valves, filters, lines, hoses, fittings, vents, filters, separators, governors, air throttles, pumps, actuators, mechanical linkages, emission controls, cables, injectors, exhaust system, warning devices, systems monitoring devices panels, data links, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

kmarcucci

Typewritten Text



5892.0 ENGINE MANAGEMENT SYSTEMS - Cont’d

5892.02 Diagnose and troubleshoot fuel control systems and components, including: fuel, injectors, tanks, vents, coolers, valves, filters, separators, heaters, lines, hoses, fittings, pumps, actuators, warning devices, systems monitoring devices, interfaces, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, diagnostic codes, odour, temperature, corrosion, colour, contamination, distortion, vibration/noise, pressure, fractures, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5892.03 Repair fuel control systems and components, including: fuel, injectors, tanks, vents, coolers, valves, filters, separators, heaters, lines, hoses, fittings, pumps, actuators, warning devices, systems monitoring devices, interfaces, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5892.04 Verify repair of fuel control systems and components, including: fuel, injectors, tanks, vents, coolers, valves, filters, separators, heaters, lines, hoses, fittings, pumps, actuators, warning devices, systems monitoring devices, interfaces, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

kmarcucci

Typewritten Text




5892.05 Perform mechanically-controlled diesel engine tune-ups, by: visually inspecting fuel; checking compression and crankcase pressure; checking, adjusting, and/or replacing fuel and air filters, intake system, exhaust systems, manifold boost pressure and controls, valves, injection pump timing, set-up governors; testing injectors, injection pumps, primary fuel supply systems, starting aids and emission control devices; using hand, power, specialized, precision and electronic service tools and manometers; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5892.06 Perform electronically-controlled diesel engine tune-ups, by: visually inspecting fuel, checking compression and crankcase pressure; checking, adjusting and/or replacing fuel filters, air filter and intake system, exhaust systems, manifold boost pressure, electrical system, modules, valves, electronic unit injectors (EUI), electronic unit pumps (EUP), primary fuel supply systems, starting aids; checking injection timing, module parameters, idle speed and emission control devices; using hand, power, specialized, precision and electronic service tools and manometers; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5892.07 Diagnose and troubleshoot mechanically-controlled diesel fuel systems and

components, including: fuel, tanks, lines, hoses, fittings, vents, filters, separators, heaters, coolers, valves, pumps, mechanical linkages, governors, emission controls, cables, air throttles, injectors, switches, solenoids, relays, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, odour, contamination, distortion, corrosion, temperature, exhaust colour, fractures, vibration/noise, routing of lines and hoses, and fuel condition; using pressure and vacuum gauges, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

kmarcucci

Typewritten Text



23

5892.0 ENGINE MANAGEMENT SYSTEMS - Cont’d 5892.08 Repair mechanically-controlled diesel fuel systems and components, including:

fuel, tanks, lines, hoses, fittings, vents, filters, separators, heaters, coolers, valves, pumps, mechanical linkages, governors, emission controls, cables, air throttles, injectors, switches, solenoids, relays, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using pressure and vacuum gauges, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________

5892.09 Verify repair of mechanically-controlled diesel fuel systems and components,

including: fuel, tanks, lines, hoses, fittings, vents, filters, separators, heaters, coolers, valves, pumps, mechanical linkages, governors, emission controls, cables, air throttles, injectors, switches, solenoids, relays, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using pressure and vacuum gauges, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.

Date Completed Trainer Signature Apprentice Signature ___________________

5892.10 Diagnose and troubleshoot electronically-controlled diesel engine

management systems and components, including: electronic control modules (ECM), systems monitoring devices panels, circuit protection devices, data links, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for system voltage, opens/shorts/grounds, diagnostic codes, temperature, corrosion, and vibration/noise; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.

Date Completed Trainer Signature Apprentice Signature ___________________

kmarcucci

Typewritten Text

kmarcucci

Typewritten Text




5892.11 Repair electronically-controlled diesel engine management systems and

components, including: electronic control modules (ECM), systems monitoring devices panels, circuit protection devices, data links, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, and servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5892.12 Verify repair of electronically-controlled diesel engine management systems

and components, including: electronic control modules (ECM), systems monitoring devices panels, circuit protection devices, data links, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5893.0 EXHAUST, INTAKE AND EMISSION CONTROL SYSTEMS


Diagnoses and repairs exhaust, intake and emission control systems, by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of exhaust and intake systems and components; turbocharger/blower systems and components; emission control systems and components; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


SKILLS

5893.01 Perform visual inspection, identifying systems type and applications, by: checking for leaking, worn, loose, missing, damaged, or defective components; including heat shields, exhaust wraps, manifolds, particulate trap systems, waste gates, turbochargers, blowers, drive mechanisms, converters, piping, mufflers, air filters, coolers, actuators, gaskets, oil, seals, indicators, emission control devices, electronic controls, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________

5893.02 Diagnose and troubleshoot, exhaust and intake systems and components, including: heat shields, exhaust wraps, manifolds, piping, mufflers, converters, air filters, coolers, indicators, actuators, gaskets, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, odour, noise, pressure, restriction, vibration/noise, distortion, corrosion, fractures, exhaust colour, temperature and leaks; using hand, power, specialized and electronic service tools, pyrometers, gauges, manometers/vacuum gauges, infrared heat guns, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________



5893.0 EXHAUST, INTAKE AND EMISSION CONTROL SYSTEMS - Cont’d

5893.03 Repair exhaust and intake systems and components, including: heat shields, exhaust wraps, manifolds, piping, mufflers, converters, air filters, coolers, indicators, actuators, gaskets, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized and electronic service tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________

5893.04 Verify repair of exhaust and intake systems and components, including: heat shields, exhaust wraps, manifolds, piping, mufflers, converters, air filters, coolers, indicators, actuators, gaskets, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.

. Date Completed Trainer Signature Apprentice Signature

__________ ____________ ______________




5893.05 Diagnose and troubleshoot turbocharger/blower systems and components, including: turbochargers, blowers, drive mechanisms, waste gates, piping, lines, fittings, gaskets, seals, oil, manifold boost control devices, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of piping and lines, pressure, restrictions, temperature, distortion, corrosion, contamination, fractures, leaks, lubrication, and noise/vibration; using hand, power, specialized, precision and electronic service tools, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________

5893.06 Repair turbocharger/blower systems and components, including: turbochargers, blowers, drive mechanisms, waste gates, piping, lines, fittings, gaskets, seals, oil, manifold boost control devices, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized, precision and electronic service tools, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________

5893.07 Verify repair of turbocharger/blower systems and components, including: turbochargers, blowers, drive mechanisms, waste gates, piping, lines, fittings, gaskets, seals, oil, manifold boost control devices, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, analysing performance and function; using hand, power, specialized, precision and electronic service tools, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________




5893.08 Diagnose and troubleshoot emission control systems and components, including: turbochargers/blowers, waste gates, piping, fittings, manifold boost control devices, electronic control module (ECM), particulate trap devices, converters, scrubbers, oil, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, exhaust gases, smoke colour, pressure, restrictions, temperature, corrosion, fractures, leaks, lubrication, and noise/vibration; using hand, power, specialized, precision and electronic service tools, exhaust gas analyzers, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________

5893.09 Repair emission control systems and components, including: turbochargers/ blowers, waste gates, piping, fittings, manifold boost control devices, electronic control module (ECM), particulate trap devices, converters, scrubbers, oil, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, reprogramming or servicing; using hand, power, specialized, precision and electronic service tools, exhaust gas analyzers, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.

. Date Completed Trainer Signature Apprentice Signature

__________ ____________ ______________




5893.10 Verify repair of emission control systems and components, including: turbochargers/ blowers, waste gates, piping, fittings, manifold boost control devices, electronic control module (ECM), particulate trap devices, converters, scrubbers, oil, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, exhaust gas analyzers, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.


__________ ____________ ______________


_______________ _________________



5894.0 ELECTRICAL SYSTEMS - STARTING AND CHARGING


Diagnose and repair electrical systems - starting and charging, by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of batteries; servicing and boosting/charging batteries; starting systems and components; charging systems and components; electrical and electronically- controlled systems and components; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


SKILLS

5894.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, damaged, missing, corroded, loose, or defective components; including starters, motors, actuators, lighting/illumination, fire suppression systems, security devices, terminal boards/blocks, circuit protection devices, neutral safety devices, regulators, gauges, alternating current generators (alternators), drive mechanisms, batteries, cables, connectors, warning devices, solenoids, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5894.02 Diagnose and troubleshoot batteries, by: visually inspecting, testing, and analysing performance and function; checking for wear, state of charge, cranking capacity, voltage drop, fluid level, leaks, loose terminals, hold down, corrosion, fractures, contamination, and distortion; using specialized, precision and electronic service tools, load testers, chargers and hydrometers, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________



5894.0 ELECTRICAL SYSTEMS - STARTING AND CHARGING - Cont’d

5894.03 Service and boost/charge batteries, including: single and multi-battery group; by removing, charging and/or replacing; using hand tools, booster cables, booster devices, chargers, pullers, cleaning tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5894.04 Diagnose and troubleshoot starting systems and components, including: starting motors and drive mechanisms, batteries, cables, connectors, circuit protection devices, neutral (safety) devices, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, noise/vibration, odour, corrosion, fractures and temperature; using hand, power, load testers, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5894.05 Repair starting systems and components, including: starting motors and drive mechanisms, batteries, cables, connectors, circuit protection devices, neutral (safety) devices, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized, precision and electronic service tools and power load testers; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5894.06 Verify repair of starting systems and components, including: starting motors and drive mechanisms, batteries, cables, connectors, circuit protection devices, neutral (safety) devices, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools and power load testers; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5894.07 Diagnose and troubleshoot charging systems and components, including: alternators, drive mechanisms, voltage regulators, warning devices, circuit protection devices, batteries, cables, connectors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, system voltage and amperage, opens/grounds/shorts, routing of wires, vibration/noise, alignment, odour, corrosion, fractures, and temperature; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5894.08 Repair charging systems and components, including: alternators, drive mechanisms, voltage regulators, warning devices, circuit protection devices, batteries, cables, connectors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5894.09 Verify repair of charging systems and components, including: alternators, drive mechanisms, voltage regulators, warning devices, circuit protection devices, batteries, cables, connectors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5894.10 Diagnose and troubleshoot electrical and electronically-controlled systems

and components, including: terminal boards/blocks, display panels, data links, warning devices, lighting/illumination, circuit protection and electrical accessory devices, batteries, cables, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance function and programming; checking for wear, opens/shorts/grounds, electrical drain, diagnostic codes, routing of wires, temperature, corrosion, fractures, distortion, contamination, vibration/noise, and odour; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5894.11 Repair electrical and electronically-controlled systems and components, including: terminal boards/blocks, display panels, data links, warning devices, lighting/illumination, circuit protection and electrical accessory devices, batteries, cables, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5894.12 Verify repair of electrical and electronically-controlled systems and

components, including: terminal boards/blocks, display panels, data links, warning devices, lighting/illumination, circuit protection and electrical accessory devices, batteries, cables, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5895.0 HYDRAULIC SYSTEMS


Diagnose and repair hydraulic systems by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of mechanically-actuated hydraulic systems and components; pilot/pneumatic pressure-actuated hydraulic systems and components; electrically and electronically-controlled hydraulic systems and components; according to manufacturer’s recommendations, specifications, and safety requirements.


SKILLS

5895.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, or defective components; including pumps, compressors, valves, liquids, lubricants, seals, gaskets, gauges, linkages, actuators, motors, cylinders, accumulators, reservoirs, vents, sight glasses, controls, display panels, screens, filters, coolers, pump drive mechanisms, lines, hoses, fittings, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5895.02 Diagnose and troubleshoot mechanically-actuated hydraulic systems and

components, including: pumps, valves, actuators, oil, seals, gaskets, gauges, linkages, accumulators, vents, reservoirs, sight glasses, screens, filters, coolers, pump drive mechanisms, lines, hoses, fittings, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing of lines and hoses, fluid level, odour, colour, distortion, corrosion, cavitation, contamination, pressure, flow, leaks, temperature and noise/vibration; using hand, power, specialized, precision and electronic service tools, gauges, flow meters, temperature sensors, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________



5895.0 HYDRAULIC SYSTEMS – Cont’d

5895.03 Repair mechanically-actuated hydraulic systems and components, including: pumps, valves, actuators, oil, seals, gaskets, gauges, linkages, accumulators, vents, reservoirs, sight glasses, screens, filters, coolers, pump drive mechanisms, lines, hoses, fittings, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized, precision and electronic service tools, gauges, flow meters, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5895.04 Verify repair of mechanically-actuated hydraulic systems and components, including: pumps, valves, actuators, oil, seals, gaskets, gauges, linkages, accumulators, vents, reservoirs, sight glasses, screens, filters, coolers, pump drive mechanisms, lines, hoses, fittings, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function; using hand, power, specialized, precision and electronic service tools, gauges, flow meters, temperature sensors, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5895.05 Diagnose and troubleshoot pilot/pneumatic pressure-actuated hydraulic

systems and components, including: pumps, compressors, valves, actuators, oil, seals, gaskets, gauges, linkages, motors, cylinders, accumulators, reservoirs, sight glasses, display panels, screens, filters, dryers, coolers, pump drive mechanisms, lines, hoses, fittings, switches, solenoids, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, leaks, fluid level, odour, colour, distortion, fractures, corrosion, noise/vibration, cavitation, contamination, pressure, flow and temperature; using hand, power, specialized, precision and electronic service tools, gauges, flow meters, sight glasses, temperature sensors, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5895.06 Repair pilot/pneumatic pressure-actuated hydraulic systems and components, including: pumps, compressors, valves, actuators, oil, seals, gaskets, gauges, linkages, motors, cylinders, accumulators, reservoirs, sight glasses, display panels, screens, filters, dryers, coolers, pump drive mechanisms, lines, hoses, fittings, switches, solenoids, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, gauges, flow meters, sight glasses, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5895.07 Verify repair of pilot/pneumatic pressure-actuated hydraulic systems and

components, including: pumps, compressors, valves, actuators, oil, seals, gaskets, gauges, linkages, motors, cylinders, accumulators, reservoirs, sight glasses, display panels, screens, filters, dryers, coolers, pump drive mechanisms, lines, hoses, fittings, switches, solenoids, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, gauges, flow meters, sight glasses, temperature sensors, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5895.08 Diagnose and troubleshoot electrically and electronically-controlled hydraulic

systems and components, including: pumps, valves, oil, seals, gaskets, gauges, actuators, motors, cylinders, accumulators, vents, reservoirs and controls, display panels, screens, filters, coolers, pump drive mechanisms, lines, hoses, fittings, data links, warning lights, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, fluid level, leaks, odour, colour, distortion, fractures, corrosion, noise/vibration, cavitation, contamination, pressure, flow, and temperature; using hand, power, specialized, precision and electronic service tools, gauges, parameters, flow meters, temperature sensors, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5895.09 Repair electrically and electronically-controlled hydraulic systems and

components, including: pumps, valves, oil, seals, gaskets, gauges, actuators, motors, cylinders, accumulators, vents, reservoirs and controls, display panels, screens, filters, coolers, pump drive mechanisms, lines, hoses, fittings, data links, warning lights, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning or servicing; using hand, power, specialized, precision and electronic service tools, flow meters, temperature sensors, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5895.10 Verify repair of electrically and electronically-controlled hydraulic systems

and components, including: pumps, valves, oil, seals, gaskets, gauges, actuators, motors, cylinders, accumulators, vents, reservoirs and controls, display panels, screens, filters, coolers, pump drive mechanisms, lines, hoses, fittings, data links, warning lights, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, flow meters, temperature sensors, schematics, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5896.0 CLUTCHES AND TRANSMISSIONS


Diagnose and repair clutches and transmissions by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of clutch systems and components; manual transmissions/transfer cases and components; torque converters, lock-up clutches and components; power shift transmissions and components; power shift transmission electrical and electronic controls and components; hydrostatic transmissions and components; according to manufacturer’s recommendations, specifications, and safety requirements.


SKILLS

5896.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, or defective components; including housings, reservoirs, clutches, discs, pressure plates, flywheels, torque converters, transmissions, shafts, bearings, linkages, seals, gaskets, valves, gauges, cables, lines, hoses, fittings, linkages, controls and actuators, transfer cases, fluids, lubricants, coolers, power take-off units (PTO), pumps, filters, level indicators, tubes, systems monitoring devices panels, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________



5896.0 CLUTCHES AND TRANSMISSIONS – Cont’d

5896.02 Diagnose and troubleshoot clutch systems and components, including: housings, reservoirs, air/hydraulic cylinders, clutch discs and plates, flywheel assemblies, release mechanisms, pilot/release bearings, input (pilot) shafts, drive mechanisms, cables, linkages, lines, hoses, fittings, coolers, fluids, gauges, switches, solenoids, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of lines and hoses, odour, temperature, corrosion, contamination, vibration/noise, colour, fluid level, leaks, pressure, free play, alignment, internal adjustments, slippage, disengagement and dragging; using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.03 Repair clutch systems and components, including: housings, reservoirs, air/hydraulic cylinders, clutch discs and plates, flywheel assemblies, release mechanisms, pilot/release bearings, input (pilot) shafts, drive mechanisms, cables, linkages, lines, hoses, coolers, fluids, gauges, switches, solenoids, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.04 Verify repair of clutch systems and components, including: housings, reservoirs, air/hydraulic cylinders, clutch discs and plates, flywheel assemblies, release mechanisms, pilot/release bearings, input (pilot) shafts, drive mechanisms, cables, linkages, lines, hoses, coolers, fluids, gauges, switches, solenoids, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________



5896.0 CLUTCHES AND TRANSMISSIONS - Cont’d

5896.05 Diagnose and troubleshoot manual transmissions/transfer cases and

components, including: housings, gears, shafts, synchronizers, shift mechanisms and linkages, power take-off (PTO) units, bearings, thrust washers, seals, gaskets, fluids, lubrication systems, filters, switches, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, odour, colour, oil levels, leaks, contamination, temperature, corrosion, distortion, fractures, vibration/noise, alignment, gear backlash, and tolerances; using hand, power, specialized and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.06 Repair manual transmissions/transfer cases and components, including: housings, gears, shafts, synchronizers, shift mechanisms and linkages, power take- off (PTO) units, bearings, thrust washers, seals, gaskets, fluids, lubrication systems, filters, switches, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.07 Verify repair of manual transmissions/transfer cases and components, including: housings, gears, shafts, synchronizers, shift mechanisms and linkages, power take-off (PTO) units, bearings, thrust washers, seals, gaskets, fluids, lubrication systems, filters, switches, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________




5896.08 Diagnose and troubleshoot torque converters, lock-up clutches and

components, including: housings, pumps, impellers, turbines, fixed/free-wheeling stators, shafts, bearings, thrust washers, fluids, seals, valves, lines, hoses, fittings, coolers, filters, flywheel, drive mechanisms, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, fluid levels, colour and odour, leaks, contamination, temperature, distortion, vibration/noise, and alignment; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.09 Repair torque converters, lock-up clutches and components, including: housings, pumps, impellers, turbines, fixed/free-wheeling stators, shafts, bearings, thrust washers, fluids, seals, valves, lines, hoses, fittings, coolers, filters, flywheel, drive mechanisms, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.10 Verify repair of torque converters, lock-up clutches and components, including: housings, pumps, impellers, turbines, fixed/free-wheeling stators, shafts, bearings, thrust washers, fluids, seals, valves, lines, hoses, fittings, coolers, filters, flywheel, drive mechanisms, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5896.11 Diagnose and troubleshoot powershift transmissions and components, including: housings, shafts, clutch packs, springs, gears, planetary gear sets, free- wheeling clutches, valves, valve bodies, shift mechanisms, linkages, actuators, power take-off (PTO) units, bearings, thrust washers, seals, filters, pumps, lines, hoses, fittings, fluids, lubrication systems, coolers, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, fluid levels and colour, leaks, temperature, odour, corrosion, distortion, contamination, fractures, and vibration/noise; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.12 Repair powershift transmissions and components, including: housings, shafts, clutch packs, springs, gears, planetary gear sets, free-wheeling clutches, valves, valve bodies, shift mechanisms, linkages, actuators, power take-off (PTO) units, bearings, thrust washers, seals, filters, pumps, lines, hoses, fittings, fluids, lubrication systems, coolers, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5896.13 Verify repair of powershift transmissions and components, including: housings, shafts, clutch packs, springs, gears, planetary gear sets, free-wheeling clutches, valves, valve bodies, shift mechanisms, linkages, actuators, power take- off (PTO) units, bearings, thrust washers, seals, filters, pumps, lines, hoses, fittings, fluids, lubrication systems, coolers, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.14 Diagnose and troubleshoot powershift transmission electrical and electronic

controls and components, including: warning devices, controls and actuators, control modules, systems monitoring devices, interface and data links, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function, and programming; checking for wear, diagnostic codes, opens/shorts/grounds, routing of wires, parameters, system voltage and amperage, temperature, colour, vibration/noise, and corrosion; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.15 Repair powershift transmission electrical and electronic controls and

components, including: warning devices, controls and actuators, control modules, systems monitoring devices, interface and data links, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________




5896.16 Verify repair of powershift transmission electrical and electronic controls and

components, including: warning devices, controls and actuators, control modules, systems monitoring devices, interface and data links, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.17 Diagnose and troubleshoot hydrostatic transmissions and components, including: housings, pumps, motors, gears, bearings, seals, coolers, control valves, check and by-pass valves, servos, filters, lines, hoses, fittings, reservoirs, fluids, vents, linkages, actuators, warning devices, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, parameters, diagnostic codes, fluid levels, odour, temperature, vibration/noise, corrosion, distortion, fractures, colour, flow, leaks, contamination, and pressure; using gauges, flow meters, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________




5896.18 Repair hydrostatic transmissions and components, including: housings, pumps, motors, gears, bearings, seals, coolers, control valves, check and by-pass valves, servos, filters, lines, hoses, fittings, reservoirs, fluids, vents, linkages, actuators, warning devices, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, reprogramming or servicing; using gauges, flow meters, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5896.19 Verify repair of hydrostatic transmissions and components, including: housings, pumps, motors, gears, bearings, seals, coolers, control valves, check and by-pass valves, servos, filters, lines, hoses, fittings, reservoirs, fluids, vents, linkages, actuators, warning devices, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance function and programming; using gauges, flow meters, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5897.0 DRIVE SHAFTS, DRIVE AXLE ASSEMBLIES AND FINAL DRIVES


Diagnose and repair drive shafts, drive axle assemblies and final drives by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of drive shafts, drive axle assemblies, final drives and components; according to manufacturer’s recommendations, specifications, and safety requirements.


SKILLS

5897.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, or defective components; including drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, housings, vents, lines, hoses, fittings, carriers, locking devices, axle shafts, gears, planetary gear sets, crown and pinion sets, differential gears, bearings, gaskets, seals, wheel end assemblies, lubrication systems, controls, actuators, sensors, wiring harnesses, fasteners and mounting devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5897.02 Diagnose and troubleshoot drive shafts, drive axle assemblies, final drives and

components, including: drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, carrier assemblies, axle shafts, housings, vents, lines, hoses, fittings, gears, planetary gear sets, crown and pinion sets, differential gears, bearings, gaskets, seals, lubricants, thrust washers, actuators, wheel end assemblies, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, wear patterns, routing of lines and hoses, temperature, colour, oil contamination and level, tolerances, vibration/noise, runout, phasing, distortion, corrosion, and fractures; using hand, power and specialized tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________



5897.0 DRIVE SHAFTS, DRIVE AXLE ASSEMBLIES AND FINAL DRIVES –

Cont’d

5897.03 Repair drive shafts, drive axle assemblies, final drives and components, including: drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, carrier assemblies, axle shafts, housings, vents, lines, hoses, fittings, gears, planetary gear sets, crown and pinion sets, differential gears, bearings, gaskets, seals, lubricants, thrust washers, actuators, wheel end assemblies, fasteners and mounting devices; by exchanging, reconditioning, servicing and adjusting; using hand, power and specialized tools, oil analysis, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5897.04 Verify repair of drive shafts, drive axle assemblies, final drives and

components, including: drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, carrier assemblies, axle shafts, housings, vents, lines, hoses, fittings, gears, planetary gear sets, crown and pinion sets, differential gears, bearings, gaskets, seals, lubricants, thrust washers, actuators, wheel end assemblies, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power and specialized tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5898.0 STEERING SYSTEMS


Diagnose and repair steering systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of steering systems and components; steering clutches/brakes and components; according to manufacturer’s recommendations, specifications, and safety requirements.


SKILLS

5898.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, or defective components; including articulating joints, pumps and drive mechanisms, cylinders, actuators, accumulators, steering boxes, racks, motors, columns, mechanical stops, universal joints, release mechanisms, gear trains, discs, plates, bands, reservoirs, filters, valves, linkages, housings, gauges, lines, hoses, fittings, fluids, lubricants, seals, pins, bushings, bearings, switches, connectors, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________



5898.0 STEERING SYSTEMS – Cont’d

5898.02 Diagnose and troubleshoot steering systems and components, including: articulating joints, pumps and drive mechanisms, cylinders, actuators, reservoirs, filters, valves, linkages, lines, hoses, fittings, gauges, housings, fluids, lubricants, steering boxes, motors, columns, mechanical stops, universal joints, pins, bushings, bearings, accumulators, switches, solenoids, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of lines and hoses, temperature, lubrication, fluid level, leaks, contamination, pressure, flow, colour, tolerances, vibration/noise, alignment, corrosion, erosion, distortion, and fractures; using hand, power, specialized, precision and electronic service tools, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5898.03 Repair steering systems and components, including: articulating joints, pumps and drive mechanisms, cylinders, actuators, reservoirs, filters, valves, linkages, lines, hoses, fittings, gauges, housings, fluids, lubricants, steering boxes, motors, columns, mechanical stops, universal joints, pins, bushings, bearings, accumulators, switches, solenoids, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, aligning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5898.04 Verify repair of steering systems and components, including: articulating joints, pumps and drive mechanisms, cylinders, actuators, reservoirs, filters, valves, linkages, lines, hoses, fittings, gauges, housings, fluids, lubricants, steering boxes, motors, columns, mechanical stops, universal joints, pins, bushings, bearings, accumulators, switches, solenoids, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5898.05 Diagnose and troubleshoot steering clutches/brakes and components, including: differential steering assemblies, discs, plates, bands, release mechanisms, bearings, seals, shafts, gear trains, drive mechanisms, reservoirs, linkages, lines, hoses, fittings, housings, fluids, lubricants, switches, connectors, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/short/grounds, routing of wires, lines and hoses, odour, temperature, corrosion, distortion, fractures, contamination, vibration/noise, colour, fluid level, leaks, pressure, free play, alignment, internal adjustments, slippage, disengagement and dragging; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________




5898.06 Repair steering clutches/brakes and components, including: differential steering assemblies, discs, plates, bands, release mechanisms, bearings, seals, shafts, gear trains, drive mechanisms, reservoirs, linkages, lines, hoses, fittings, housings, fluids, lubricants, switches, connectors, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________

5898.07 Verify repair of steering clutches/brakes and components, including: differential steering assemblies, discs, plates, bands, release mechanisms, bearings, seals, shafts, gear trains, drive mechanisms, reservoirs, linkages, lines, hoses, fittings, housings, fluids, lubricants, switches, connectors, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5899.0 BRAKING SYSTEMS


Diagnose and repair braking systems by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of mechanical/hydraulic braking systems and components; air braking systems and components; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


SKILLS

5899.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, defective, or missing components; including drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, dust shields, spiders, friction materials, S-cams and shafts, bushings, slack adjusters, cylinders, actuators, valves, warning devices, lines, hoses, fittings, accumulators, fluids, lubricants, reservoirs, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5899.02 Diagnose and troubleshoot mechanical/hydraulic braking systems and

components, including: drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, dust shields, lines, hoses, fittings, accumulators, fluids, lubricants, reservoirs, cylinders, actuators, switches, relays, sensors, modules, warning devices, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, temperature, lubrication, fluid level, contamination, leaks, pressure, flow, colour, tolerances, vibration/noise, alignment, corrosion, fractures, and distortion; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________



5899.0 BRAKING SYSTEMS – Cont’d

5899.03 Repair mechanical/hydraulic braking systems and components, including: drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, dust shields, lines, hoses, fittings, accumulators, fluids, lubricants, reservoirs, cylinders, actuators, switches, relays, sensors, modules, warning devices, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, adjusting, or servicing; using hand, power, specialized, precision and electronic service tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5899.04 Verify repair of mechanical/hydraulic braking systems and components, including: drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, dust shields, lines, hoses, fittings, accumulators, fluids, lubricants, reservoirs, cylinders, actuators, switches, relays, sensors, modules, warning devices, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5899.05 Diagnose and troubleshoot air braking systems and components, including: drums, calipers, rotors, backing plates, dust shields, spiders, friction materials, lines, hoses, fittings, S-cams and shafts, bushings, slack adjusters, valves, actuators, warning devices, switches, solenoids, relays, sensors, control modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, pressure, corrosion, distortion, fractures, odour, colour, leaks, noise/vibration, contamination and temperature; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________



5899.0 BRAKING SYSTEMS – Cont’d

5899.06 Repair air braking systems and components, including: drums, calipers, rotors, backing plates, dust shields, spiders, friction materials, lines, hoses, fittings, S- cams and shafts, bushings, slack adjusters, valves, actuators, warning devices, switches, solenoids, relays, sensors, control modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, servicing, or adjusting; using hand, power, specialized, precision measuring and electronic service tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5899.07 Verify repair of air braking systems and components, including: drums, calipers, rotors, backing plates, dust shields, spiders, friction materials, lines, hoses, fittings, S-cams and shafts, bushings, slack adjusters, valves, actuators, warning devices, switches, solenoids, relays, sensors, control modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________


_______________ _________________



5900.0 SUSPENSION SYSTEMS


Diagnose and repair suspension systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of suspension systems and components; according to manufacturer’s recommendations, specifications, and safety requirements.


SKILLS

5900.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, or defective components; including shock absorbers, leaf, rubber block, pneumatic suspensions, shackles, hangers, pins, bushings, walking beams, accumulators, actuators, cylinders, lines, hoses, fittings, lubricants, fluids, gauges, electronic levelling/ride control, valves, data links, warning devices, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5900.02 Diagnose and troubleshoot suspension systems and components, including: shock absorbers, leaf, rubber block, pneumatic suspensions, shackles, hangers, pins, bushings, walking beams, accumulators, actuators, cylinders, lines, hoses, fittings, lubricants, fluids, gauges, electronic levelling/ride control, valves, data links, warning devices, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function, and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, lubrication, contamination, fluid levels, leaks, pressure, colour, vibration/noise, alignment, tolerances, fractures, corrosion, erosion and distortion; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________



5900.0 SUSPENSION SYSTEMS – Cont’d 5900.03 Repair suspension systems and components, including: shock absorbers, leaf,

rubber block, pneumatic suspensions, shackles, hangers, pins, bushings, walking beams, accumulators, actuators, cylinders, lines, hoses, fittings, lubricants, fluids, gauges, electronic levelling/ride control, valves, data links, warning devices, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, aligning, or servicing; using hand, power, specialized, precision and electronic service tools, heating cutting and welding equipment, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.

Date Completed Trainer Signature Apprentice Signature __________ ____________ ______________ 5900.04 Verify repair of suspension systems and components, including: shock

absorbers, leaf, rubber block, pneumatic suspensions, shackles, hangers, pins, bushings, walking beams, accumulators, actuators, cylinders, lines, hoses, fittings, lubricants, fluids, gauges, electronic levelling/ride control, valves, data links, warning devices, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.

Date Completed Trainer Signature Apprentice Signature __________ ____________ ______________


_______________ _________________



5901.0 AIR SUPPLY AND AUXILIARY AIR SYSTEMS


Diagnose and repair air supply and auxiliary systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of air supply and auxiliary air systems and components; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


SKILLS

5901.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, restricted or defective components; including compressors, drive mechanisms, governors, air dryers, alcohol evaporators, cooling and lubrication systems, fluids, air filters, reservoirs, gauges, lines, hoses, fittings, seals, valves, unloader mechanisms, actuators, air starters, accessories, safety and warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________



5901.0 AIR SUPPLY AND AUXILIARY AIR SYSTEMS – Cont’d

5901.02 Diagnose and troubleshoot air supply and auxiliary air systems and

components, including: compressors, drive mechanisms, governors, air dryers, alcohol evaporators, cooling and lubrication systems, fluids, air filters, reservoirs, gauges, lines, hoses, fittings, seals, valves, unloader mechanisms, actuators, air starters, accessories, safety and warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing of wires, lines and hoses, opens/shorts/grounds, pressure, flow, leaks, lubrication, fluid level, tolerances, moisture, contamination, distortion, fractures, corrosion, and vibration/noise; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5901.03 Repair air supply and auxiliary air systems and components, including: compressors, drive mechanisms, governors, air dryers, alcohol evaporators, cooling and lubrication systems, fluids, air filters, reservoirs, gauges, lines, hoses, fittings, seals, valves, unloader mechanisms, actuators, air starters, accessories, safety and warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, servicing, or calibrating; using hand, power, precision and specialized tools; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


__________ ____________ ______________



5901.0 AIR SUPPLY AND AUXILIARY AIR SYSTEMS – Cont’d

5901.04 Verify repair of air supply and auxiliary air systems and components, including: compressors, drive mechanisms, governors, air dryers, alcohol evaporators, cooling and lubrication systems, fluids, air filters, reservoirs, gauges, lines, hoses, fittings, seals, valves, unloader mechanisms, actuators, air starters, accessories, safety and warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, precision and specialized tools; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5902.0 HEATING, VENTILATION AND AIR-CONDITIONING SYSTEMS


Diagnose and repair heating, ventilation and air-conditioning systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of heating and ventilation systems and components; air conditioning systems and components; according to government regulations, manufacturer’s recommendations, specifications and safety requirements.


SKILLS

5902.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, leaking, or defective components, fluid levels and condition; including controls, actuators, cables, drive mechanisms, fans, motors, circulating pumps, receivers/dryers, accumulators, condensers, filters, heat exchangers, lines, hoses, fittings, valves, seals, gaskets, fluids, lubricants, ducting, resistors, warning devices, circuit protection devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________



5902.0 HEATING, VENTILATION AND AIR-CONDITIONING SYSTEMS – Cont’d

5902.02 Diagnose and troubleshoot heating and ventilation systems and components, including: controls, actuators, cables, drive mechanisms, fans, motors, circulating pumps, filters, heat exchangers, lines, hoses, fittings, valves, seals, gaskets, fluids, ducting, resistors, warning devices, circuit protection devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, odour, fluid levels, colour, distortion, corrosion, temperature, contamination, vibration/noise, pressure, fractures, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5902.03 Repair heating and ventilation systems and components, including: controls, actuators, cables, drive mechanisms, fans, motors, circulating pumps, filters, heat exchangers, lines, hoses, fittings, valves, seals, gaskets, fluids, ducting, resistors, warning devices, circuit protection devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________




5902.04 Verify repair of heating and ventilation systems and components, including: controls, actuators, cables, drive mechanisms, fans, motors, circulating pumps, filters, heat exchangers, lines, hoses, fittings, valves, seals, gaskets, fluids, ducting, resistors, warning devices, circuit protection devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5902.05 Diagnose and troubleshoot air-conditioning systems and components, including: refrigerants, lubricants, compressors, condensers, evaporators, receiver/dryers, accumulators, valves, hoses, lines, fittings, gaskets, seals, controls, actuators, drive mechanisms, fans, motors, ducting, filters, circuit protection devices, cables, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, odour, distortion, corrosion, lubrication, temperature, contamination, vibration/noise, pressure, fractures, and leaks; using hand, power, specialized, precision and electronic service tools, manifold gauge sets and leak-detection devices, refrigerant recovery and recharging systems, and lifting rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________




5902.06 Repair air-conditioning systems and components, including: refrigerants, lubricants, compressors, condensers, evaporators, receiver/dryers, accumulators, valves, hoses, lines, fittings, gaskets, seals, controls, actuators, drive mechanisms, fans, motors, ducting, filters, circuit protection devices, cables, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing and recharging; using hand, power, specialized and precision tools, refrigerant recovery and recharging equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________

5902.07 Verify repair of air-conditioning systems and components, including: refrigerants, lubricants, compressors, condensers, evaporators, receiver/dryers, accumulators, valves, hoses, lines, fittings, gaskets, seals, controls, actuators, drive mechanisms, fans, motors, ducting, filters, circuit protection devices, cables, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and precision tools, refrigerant recovery and recharging equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


__________ ____________ ______________


_______________ _________________



5903.0 BODY AND TRIM


Diagnose and repair body and trim, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of body, trim and components; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


SKILLS

5903.01 Perform visual inspection, identifying systems type and components, by: checking for worn, loose, damaged, or missing components; including roll over protection structures (ROPS), falling object protection structures (FOPS), operator protection structures (OPS), cabs, exterior body panels and trim, doors, hoods, weather-stripping, sound suppression materials, windshield wiper assemblies, mirrors, roof hatches, lighting assemblies, ramps, rails, ladders, steps, anti-skid materials, handholds, fenders, glass, lenses, housings, mirrors, antennae, interior trim, flooring, panels, roof lining, seats, upholstery, occupant restraints, safety/operational decals, fastening and mounting devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5903.02 Diagnose and troubleshoot body, trim and components, including: roll over protection structures (ROPS), falling object protection structures (FOPS), operator protection structures (OPS), cabs, exterior body panels and trim, doors, hoods, weather-stripping, sound suppression materials, windshield wiper assemblies, mirrors, roof hatches, lighting assemblies, ramps, rails, ladders, steps, anti-skid materials, handholds, fenders, glass, lenses, housings, mirrors, antennae, interior trim, flooring, panels, roof lining, seats, upholstery, occupant restraints, safety/operational decals, fastening and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, vibration/noise, corrosion, distortion, alignment, fractures and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________



5903.0 BODY AND TRIM – Cont’d

5903.03 Repair body, trim and components, including: roll over protection structures (ROPS), falling object protection structures (FOPS), operator protection structures (OPS), cabs, exterior body panels and trim, doors, hoods, weather-stripping, sound suppression materials, windshield wiper assemblies, mirrors, roof hatches, lighting assemblies, ramps, rails, ladders, steps, anti-skid materials, handholds, fenders, glass, lenses, housings, mirrors, antennae, interior trim, flooring, panels, roof lining, seats, upholstery, occupant restraints, safety/operational decals, fastening and mounting devices; by exchanging, replacing, or servicing; using hand, power, specialized, precision and electronic service tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5903.04 Verify repair of body, trim and components, including: roll over protection structures (ROPS), falling object protection structures (FOPS), operator protection structures (OPS), cabs, exterior body panels and trim, doors, hoods, weather- stripping, sound suppression materials, windshield wiper assemblies, mirrors, roof hatches, lighting assemblies, ramps, rails, ladders, steps, anti-skid materials, handholds, fenders, glass, lenses, housings, mirrors, antennae, interior trim, flooring, panels, roof lining, seats, upholstery, occupant restraints, safety/operational decals, fastening and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________



5904.0 TIRES, WHEELS, FRAMES AND UNDERCARRIAGES


Diagnose and repair, tires, wheels frames and undercarriages, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of tires, wheels and components; undercarriages and components; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


SKILLS

5904.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, overheated, or defective components and leaks, including tires, rims, hubs, spacers, bearings, pins, bushings, seals, valve stems, lubricants, main/sub frames, idlers, track assemblies, springs, adjusters, rollers, chains, pads, sprockets, guards/guides, pivot shafts, fasteners and mounting devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5904.02 Diagnose and troubleshoot tires, wheels and components, including: tires, rims, hubs, spacers, bearings, seals, valve stems, lubricants, spacers, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, tire matching and condition, distortion, corrosion, erosion, contamination, pressure, and lubrication; using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________



5904.0 TIRES, WHEELS, FRAMES AND UNDERCARRIAGES – Cont’d

5904.03 Service wheels and components, including: rims, hubs, bearings, seals, spacers, fasteners and mounting devices, by exchanging; using hand, power, specialized and precision tools, lubricants, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5904.04 Verify service of wheels and components, including: rims, hubs, bearings, seals, spacers, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function, using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5904.05 Diagnose and troubleshoot undercarriages and components, including: main/sub frames, idlers, track assemblies, pins, bushings, seals, gaskets, lubricants, springs, adjusters, rollers, chains, pads, sprockets, guards/guides, pivot shafts, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, adjustments, alignment, fractures, distortion, corrosion, contamination, pressure, leaks, noise/vibration, and lubrication; using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________



5904.0 TIRES, WHEELS, FRAMES and UNDERCARRIAGES – Cont’d

5904.06 Repair undercarriages and components, including: main/sub frames, idlers, track assemblies, pins, bushings, seals, gaskets, lubricants, springs, adjusters, rollers, chains, pads, sprockets, guards/guides, pivot shafts, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; by exchanging, reconditioning, servicing, and lubricating; using hand, power, specialized and precision tools, torque wrenches, lubrication, heating, cutting and welding equipment, hydraulic presses, lifting, rigging and blocking devices and safety cages; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5904.07 Verify repair of undercarriages and components, including: main/sub frames, idlers, track assemblies, pins, bushings, seals, gaskets, lubricants, springs, adjusters, rollers, chains, pads, sprockets, guards/guides, pivot shafts, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and precision tools, torque wrenches, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________


_______________ _________________



5905.0 EARTH MOVING EQUIPMENT


Diagnose and repair earth moving equipment, by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of earth moving attachments and components; according to manufacturer’s recommendations, specifications, company policy, and safety requirements.


SKILLS

5905.01 Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, or defective components; including booms, pins, bushings, linkages, ground engaging tools, buckets, rippers, scrapers, breakers, tampers, augers, dump bodies, tailgate assemblies, coupling devices, pipes, lines, hoses, fittings, lubricants, fluids, fasteners and mounting devices; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5905.02 Diagnose and troubleshoot earth moving attachments and components, including: booms, pins, bushings, linkages, ground engaging tools, buckets, rippers, scrapers, breakers, tampers, augers, dump bodies, tailgate assemblies, coupling devices, pipes, lines, hoses, fittings, lubricants, fluids, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing of lines and hoses, corrosion, distortion, alignment, tolerances, fractures, fluids, lubrication, and leaks; using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________



5905.0 EARTH MOVING EQUIPMENT – Cont’d

5905.03 Repair earth moving attachments and components, including: booms, pins, bushings, linkages, ground engaging tools, buckets, rippers, scrapers, breakers, tampers, augers, dump bodies, tailgate assemblies, coupling devices, pipes, lines, hoses, fittings, lubricants, fluids, fasteners and mounting devices; by exchanging, reconditioning, servicing, or adjusting; using hand, power, specialized and precision tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________

5905.04 Verify repair of earth moving attachments and components, including: booms, pins, bushings, linkages, ground engaging tools, buckets, rippers, scrapers, breakers, tampers, augers, dump bodies, tailgate assemblies, coupling devices, pipes, lines, hoses, fittings, lubricants, fluids, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and precision tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


__________ ____________ ______________


_______________ _________________

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