thompson, s., howlin, b. j., stone, c. a. , & hamerton, i. (2018). exploring · thompson, s.,...

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Thompson, S., Howlin, B. J., Stone, C. A., & Hamerton, I. (2018). Exploring the thermal degradation mechanisms of some polybenzoxazines under ballistic heating conditions in helium and air. Polymer Degradation and Stability, 156, 180-192. https://doi.org/10.1016/j.polymdegradstab.2018.09.002 Peer reviewed version License (if available): CC BY-NC-ND Link to published version (if available): 10.1016/j.polymdegradstab.2018.09.002 Link to publication record in Explore Bristol Research PDF-document This is the author accepted manuscript (AAM). The final published version (version of record) is available online via Elsevier at https://www.sciencedirect.com/science/article/pii/S0141391018302829 . Please refer to any applicable terms of use of the publisher. University of Bristol - Explore Bristol Research General rights This document is made available in accordance with publisher policies. Please cite only the published version using the reference above. Full terms of use are available: http://www.bristol.ac.uk/red/research-policy/pure/user-guides/ebr-terms/

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  • Thompson, S., Howlin, B. J., Stone, C. A., & Hamerton, I. (2018).Exploring the thermal degradation mechanisms of somepolybenzoxazines under ballistic heating conditions in helium and air.Polymer Degradation and Stability, 156, 180-192.https://doi.org/10.1016/j.polymdegradstab.2018.09.002

    Peer reviewed versionLicense (if available):CC BY-NC-NDLink to published version (if available):10.1016/j.polymdegradstab.2018.09.002

    Link to publication record in Explore Bristol ResearchPDF-document

    This is the author accepted manuscript (AAM). The final published version (version of record) is available onlinevia Elsevier at https://www.sciencedirect.com/science/article/pii/S0141391018302829 . Please refer to anyapplicable terms of use of the publisher.

    University of Bristol - Explore Bristol ResearchGeneral rights

    This document is made available in accordance with publisher policies. Please cite only thepublished version using the reference above. Full terms of use are available:http://www.bristol.ac.uk/red/research-policy/pure/user-guides/ebr-terms/

    https://doi.org/10.1016/j.polymdegradstab.2018.09.002https://doi.org/10.1016/j.polymdegradstab.2018.09.002https://research-information.bris.ac.uk/en/publications/b8fcfc90-16a2-4092-9a21-d9f150a522c6https://research-information.bris.ac.uk/en/publications/b8fcfc90-16a2-4092-9a21-d9f150a522c6

  • 1

    Exploring the Thermal Degradation Mechanisms of Some

    Polybenzoxazines Under Ballistic Heating Conditions in Helium and Air

    Scott Thompson1,†, Brendan J. Howlin1, Corinne A. Stone2, Ian Hamerton3*

    1 Department of Chemistry, Faculty of Engineering and Physical Sciences, University of

    Surrey, Guildford, Surrey, GU2 7XH, UK

    2 Dstl, Porton Down, Salisbury, SP4 0JQ, UK

    3 Bristol Composites Institute (ACCIS), Department of Aerospace Engineering, School of

    Civil, Aerospace, and Mechanical Engineering, Queen’s Building, University of Bristol,

    University Walk, Bristol, BS8 1TR, UK

    † Present address: Hexcel Composites Ltd., Duxford, Cambridge, CB22 4QD, UK

    *Corresponding author [email protected]

    ABSTRACT: The degradation behaviour of five polybenzoxazines (PBZs) is studied using

    pyrolysis-GC/MS. Upon heating to 800 °C in helium the PBZs generate a variety of similar

    pyrolysis products including aniline (the major product in all cases), substituted phenols,

    acridine, and 9-vinylcarbazole. During the initial stages of heating (200 to 300 °C) aniline is

    the dominant pyrolysis product; from 350 °C onwards substituted phenols are released,

    particularly 2-methylphenol and 2,6-dimethyl phenol. The same major species are produced

    on heating in air, but in addition isocyanatobenzene is observed which results from the

    oxidation of Mannich bridges, along with a number of sulphurous species from the monomer

    containing a thioether bridge. This suggests that sulphur is more likely to be retained in the

  • 2

    char in a helium atmosphere, but takes part in oxidative reactions to form pyrolysis fragments

    in air. During the ramped temperature cycles in both air and helium atmospheres the release

    of aniline was observed to rise, fall and then to rise again. This may be due a combination of

    the very high heating rate, poor thermal conduction of the polymer and the availability of the

    Mannich bridges to undergo breakdown.

    Keywords: Polybenzoxazines, thermal stability, pyrolysis, degradation mechanisms.

    INTRODUCTION

    Polybenzoxazines (PBZs) form a comparatively new family of thermosetting resins that are

    being explored1 as potential higher performance replacements for phenolic2 or epoxy resins3

    and, whilst they are not currently widely used in civil aviation, are being evaluated in this

    application. PBZs are formed through step growth ring-opening polyaddition from bis-

    benzoxazine monomers (Fig. 1), which are in turn the products of the Mannich reaction

    between a mono- or bis-phenol, formaldehyde, and a primary amine4. Unlike many other

    commercial thermosetting resins, which evolve condensation products such as water or

    ammonia, benzoxazine monomers react relatively cleanly to form a polymer with few

    reaction by-products5, although the exact mechanism of the polymerisation reaction to form a

    network has not been fully elucidated. Our group has examined the influence of additives on

    the nature of the polymerisation mechanism, the formation of the polymer network structure

    and the resulting final properties6.

  • 3

    Figure 1. Schematic showing polymerisation of bisbenzoxazines through ring opening and

    crosslinking.

    The synthetic route employed (in which both polyphenol and amine might be varied) offers

    the potential to yield polymers with improved toughness over conventional phenolics.

    Cured PBZs offer a combination of favourable thermal and mechanical performance (e.g. dry

    Tg values of 246 C, hot/wet Tg = 207 C are possible7, coupled with low moisture uptake)

    that gives an attractive property profile. Although requiring toughening for some engineering

    applications, PBZs can be combined with epoxy resins 8 or inherently tough engineering

    thermoplastics (e.g. oligomeric polyethersulphone, KIC = 0.99 MPa m1/2)9 to yield impressive

    enhancements.

    The thermal degradation of the same series of PBZs was studied in air and nitrogen using

    thermogravimetric analysis (TGA) and reported in a previous publicationError! Bookmark not

    defined.. The influence of particle size, and the structure of the bisphenyl unit, on the manner in

    which the crosslinked polymer undergoes degradation was examined. Although the method

  • 4

    indicated the degree of degradation and allowed distinction of degradation stages it did not

    yield direct mechanistic information about the chemical processes which are occurring during

    the thermal degradation. In contrast, a technique such as pyrolysis-GC/MS allows the

    products of thermal degradation to be identified and quantified via gas chromatography

    coupled with mass spectroscopy. The nature of the identified pyrolysis products can then be

    used to postulate the reactions which have given rise to these species. Pyrolysis uses high

    heating rates (in this work a heating rate of 20000 K s-1 is used) which reduces the likelihood

    of secondary reactions, resulting in pyrolysis fragments which should reflect the original

    structure of the sample more closely than those formed at slower heating rates.

    EXPERIMENTAL

    Materials. All monomers were supplied by Huntsman Advanced Materials (Basel),

    characterised fully, and used as supplied. The characterisation data are included as

    supplementary information (Table S1 and Figs. S1 – S5). The BF-a monomer (a mixture of

    isomers) is known to contain ca. 1 wt % of aniline, arising from the production process.

    Cure conditions. All monomers (Fig. 2), except the monomer containing the phenolphthalein

    moiety (BP-a), were degassed at approximately 90 °C for one hour using a vacuum oven to

    reduce void formation during the subsequent curing process. BP-a was found to be very

    difficult to control under degassing conditions (excessive void formation) and so was simply

    melted and held at 120 °C over the same time period that the other samples were degassed.

    Following degassing, all samples were placed in an air circulating oven at 120 °C and the

    following cure schedule was applied: heating 2 K min-1 to 180 °C (isothermal two hours)

    followed by heating at 2 K min-1 to 200 °C (isothermal two hours).

  • 5

    Figure 2. Structures of the monomers examined in this study.

    Characterisation and Measurements. Pyrolysis-gas chromatography-mass spectrometry

    (Py-GC-MS) was performed on samples prepared by shaving pieces from a cured puck using

    a micro-plane. Samples were weighed in a quartz pyrolysis boat before analysis and after the

    final pyrolysis event. Sample mass (100–600 µg) was chosen such that products could be

    identified without overloading the analytical system. Pyrolysis was carried out using a CDS

    5200 pyrolyser (Analytix Ltd, Boldon, Tyne and Wear, UK) in trap mode with a Tenax TA™

    sorbent trap. The rest temperatures for the interface and trap were set at 50 °C and the trap

    desorb temperature was set to 280 °C for 2 minutes and the valve oven and transfer line held

    at 310 °C. The final temperature of the pyroprobe was held for 15 seconds with heating rate

    set to maximum (20000 K s-1). The interface was held at the final temperature for 2 minutes

    for each method. The GC-MS analysis of the volatile organic components was performed on

    a PerkinElmer AutoSystem XL gas chromatograph coupled to a PerkinElmer Clarus 560S

  • 6

    mass spectrometer. Separation was performed on a Zebron ZB-1701 chromatographic column

    (dimensions 30 m x 0.25 mm ID x 0.25 µm film thickness). The carrier gas was helium and

    constant pressure of 8 psi (0.8 MPa) was applied. Split mode was used with an injector

    temperature of 310 °C. The oven temperature program was 45 °C for 4.5 minutes, 10 K min-1

    to 130 °C, hold for 3 min, 10 K min-1 to 280 °C, hold for 2 minutes; the total run time was

    33 minutes. Mass spectrometric detection was performed with electron impact (EI) ionisation

    at 70 eV in full scan mode (m/z 34 to 450) with a solvent delay of 2 minutes. The source

    temperature was 230 °C with inlet line temperature of 280 °C. Analysis of the pyrolytic

    products was performed following pyrolysis. Data were compared against a series of

    standards: phenol, o-cresol, p-cresol, 2,4-dimethylphenol, 2,6-dimethylphenol, 2,4,6-

    trimethylphenol, o-xylene, p-xylene, 1,3,5-trimethylbenzene, aniline, o-toluidine, p-toluidine,

    formanilide, 9H-xanthene, phenanthrene, and acridine.

    RESULTS AND DISCUSSION

    Selection of Experimental Parameters. In our previous work, TGA was used over the

    range room temperature to 800 °C and so it is across this range that pyrolysis-GC/MS has

    been applied. Initially, a small sample of ground poly(BA-a) was heated to 800 °C under an

    atmosphere of helium which was subsequently repeated for each PBZ. The chromatograms

    produced for each of these analyses are presented in Fig. 3, from which it is immediately

    apparent that the various PBZs generate many of the same pyrolysis products but that there

    are also numerous peaks in the chromatograms which are unique to one sample.

  • 7

    Figure 3 - GC data produced from pyrolysis-GC/MS of various PBZs (RT to 800 °C).

    05-Jul-2012 09:30:50800 ballistic, 273.1 ug

    2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 30.00Time0

    100

    %

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    0

    100

    %

    0

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    LMB6490r01 Scan EI+ TIC

    5.17e911.76

    3.87 4.92

    14.0113.31

    14.3426.7124.7420.92

    26.24

    LME10140r01 Scan EI+ TIC

    5.47e911.84

    2.124.96

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    13.14 14.0415.9114.75 16.45

    22.26

    35900r01 Scan EI+ TIC

    3.43e911.80

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    13.14

    13.05

    14.04

    26.2714.3721.63 24.7623.79

    26.74

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    35800r01 Scan EI+ TIC

    3.08e911.75

    3.863.02 4.91

    13.29

    13.1013.99

    26.2114.32

    24.7220.8919.8415.85 23.74

    26.6827.56

    35700r01 Scan EI+ TIC

    7.24e911.84

    13.35

    13.04 14.03 15.9114.7527.9616.45 21.18

    35600r01 Scan EI+ TIC

    7.21e911.78

    8.259.23

    13.31

    13.09 13.98

    20.8420.1015.03 26.22

    26.69

    poly(BA-a)

    poly(BF-a)

    poly(BP-a)

    poly(BT-a)

    poly(BD-a)

  • 8

    The mass spectra of the peaks were obtained and compared with the NIST database10 for

    identification, as well as comparison with standards run under the same conditions. In

    particular these chromatograms all share many of the intense peaks: the major peak in all of

    the analyses represents aniline, with the peaks in the range 13-17 minutes representing

    substituted phenolic and aniline species. In all, twelve pyrolysis products were shared by all

    the PBZs (see Supplementary Fig. S6). The origins of many of these molecules are relatively

    straightforward to identify through bond scission within the PBZ structure. For instance, an

    aniline moiety is pendant from the Mannich bridge that connects the benzoxazine repeat units

    and cleavage of the two C-N bonds surrounding the nitrogen atom will result in release of

    aniline. This situation has already been postulated by Low and Ishida following work using

    TGA-FTIR11. Similar scenarios can be suggested for the production of the remaining smaller

    molecules in Table 1, the production of indole, acridine, and 9-vinylcarbazole might arise

    from secondary reactions where smaller molecules have recombined or are released at high

    temperatures when carbonaceous char decomposes. The pyrolysis products reported in the

    present work also tend to share similar structural features, however there is no evidence of

    Mannich base or biphenyl compounds being produced by the PBZs. It is possible that these

    molecules had formed but broken down further or recombined and thus their production

    might have been masked.

    The analysis carried out in this work is not strictly quantitative, but due to the overwhelming

    abundance of aniline in all of the chromatograms, presenting the integration values of the

    peaks relative to the value of their respective aniline peaks allows a useful interpretation of

    the data (Fig. 4) and this presentation of results underlines the dominance of phenol and

    aniline based species. This is to be expected as the three major stages of PBZ thermal

    degradation are: breakdown of Mannich bridges that are at the chain ends or side chains (this

  • 9

    structure is abundant in monomeric benzoxazine derived polymers), and breakdown of the

    Mannich bridges that are in the main chain discrete from the chain ends (this structure

    dominates polymers that are derived from the main-chain type precursor). The first

    degradation peak observed in the TGA around 300 °C nearly disappears in the main-chain

    type PBZs and thus this degradation process is attributed to the degradation of the chain ends.

    Both of these processes release aniline; they are followed by bisphenol linkage breakdown

    (releasing phenols) and finally char degradation12.

    It is perhaps surprising that aniline dominates the chromatograms, for in the data acquired

    under nitrogen using TGAError! Bookmark not defined. the bisphenol linkage breakdown stage is the

    major degradation process for many of these PBZs. The larger species, such as acridine, are

    produced at such a relatively low level, when it has been observed that by approximately

    600 °C the polymer samples have become very blackened and carbonaceous in nature. It is

    possible that both of these anomalies can be explained by the speed of the pyrolysis.

    Mannich bridge breakdown is thought to occur at relatively low temperatures, therefore when

    heated quickly it may be that only this early stage of degradation has the opportunity to take

    place fully whereas there is less time for the latter stages (e.g. char breakdown) to proceed.

    The other major pyrolysis product, which is specific to only one of the PBZs, is butanol,

    which is added as a processing aid to at least one commercial formulation of the BP-a

    monomer.

    Predictably, sulphurous molecules are observed in the pyrolysis products of poly(BT-a), but

    the amounts (of meta-methoxybenzenethiol and 1-methoxy-3-(methylthio)benzene) released

    are very low compared with the other products. Considering that the levels of phenolic type

  • 10

    pyrolysis products (which are assumed to be released upon bisphenol linkage breakdown) are

    not dissimilar for the other PBZs it is inferred that the sulphur in the PBZ structure remains in

  • 11

    Figure 4 - Pyrolysis products of PBZs under helium when heated to 800 °C (integrated values relative to aniline)

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  • 12

    the char as the material is heated rather than being released. This may, in turn, contribute to

    the fact that the char yield of poly(BT-a) has been found to be one of the highest of this PBZ

    set. Alternatively, thiols may undergo reaction with some PBZs, particularly aliphatic

    polymers, the extremely high temperature might facilitate this although the authors have no

    evidence to support this possible pathway.

    Examination of thermal degradation mechanism. To build a greater understanding of how

    the thermal degradation of PBZ proceeds with an increase in temperature a stepwise

    pyrolysis-GC/MS programme was applied. For this procedure the same experimental set up

    described in the previous section was used, but the sample was heated to 200 °C, then to 250

    °C and subsequently incrementally to 300, 350, 400, 450, 500, and 600 °C. The upper

    temperature was selected from examination of the TGA data, which indicated that by that

    temperature the major degradation events had ceased. Figs 5a to 5f demonstrate how the

    concentrations of degradation products vary with PBZ backbone at various stages during the

    stepwise heating programme to 450 °C under helium.

  • 13

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    rmam

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    N-P

    hen

    yl

    0

    100

    200

    300

    400

    Cya

    noac

    etyl

    urea

    But

    anal

    1-But

    anol

    Tolu

    ene

    Ani

    line

    Ani

    line,

    N-M

    ethy

    l-

    Form

    amid

    e, N

    -Phe

    nyl

    Inte

    gra

    tio

    n R

    ela

    tiv

    e to

    An

    ilin

    e (%

    )

    PBA-

    a PBF-

    a PBP-

    a PBT-

    a

    (a)

    Cy

    anao

    acet

    ylu

    rea

    Bu

    tan

    al

    1-B

    uta

    no

    l

    T

    olu

    ene

    A

    nil

    ine

    An

    ilin

    e, N

    -Met

    hy

    l

    Fo

    rmam

    ide,

    N-P

    hen

    yl

  • 14

    Bu

    tan

    al

    Pro

    pan

    e, 2

    -Cy

    clo

    pro

    pyl

    Tolu

    ene

    An

    ilin

    e

    Anil

    ine,

    N-M

    eth

    yl

    Ph

    eno

    l, 2

    ,6-D

    imet

    hyl-

    Ben

    zenam

    ine,

    N,4

    -Dim

    eth

    yl-

    Form

    amid

    e, N

    -Phen

    yl

  • 15

    0

    20

    40

    60

    80

    100

    120

    1-B

    uta

    nol

    Anil

    ine

    Ben

    zen

    amin

    e, N

    ,N-D

    imet

    hy

    l-

    An

    ilin

    e, N

    -Met

    hy

    l-

    Ben

    zen

    eam

    ine,

    3-M

    eth

    yl-

    Ph

    eno

    l, 2

    -Met

    hyl

    Ph

    eno

    l, 2

    ,6-D

    imet

    hyl-

    4-N

    itro

    -N-(

    2,6

    -

    Ben

    zen

    am

    ine,

    N,4

    -Dim

    eth

    yl-

    Ph

    eno

    l, 3

    ,4-D

    imet

    hyl-

    Qu

    inaz

    oli

    ne

    Quin

    oli

    ne,

    2-M

    eth

    yl

    Ben

    zen

    emet

    han

    ol,

    4-(

    1,1

    -Dim

    ethy

    leth

    yl)

    -

    5H

    -1-P

    yri

    din

    e

    Ph

    eno

    l, 2

    -(2-M

    eth

    yl-

    2-P

    rop

    eny

    l)-

    Fo

    rmam

    ide,

    N-P

    hen

    yl

    Ben

    zen

    e, H

    exam

    eth

    yl

    Fo

    rmam

    ide,

    N-P

    hen

    yl

    Inte

    gra

    tion

    Rel

    ati

    ve

    to A

    nil

    ine

    (%)

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (d)

    0

    20

    40

    60

    80

    100

    120

    1-B

    uta

    no

    l

    An

    ilin

    e

    Ben

    zen

    amin

    e, N

    ,N-

    An

    ilin

    e, N

    -Met

    hy

    l-

    Ben

    zen

    amin

    e, 3

    -Met

    hyl-

    P-A

    min

    oto

    luen

    e

    O-T

    olu

    idin

    e

    Ph

    eno

    l, 2

    -Met

    hy

    l

    Ph

    eno

    l, 2

    ,6-D

    imet

    hy

    l-

    N-M

    eth

    yl-

    O-T

    olu

    idin

    e

    Phen

    ol,

    3-M

    eth

    yl-

    Ph

    eno

    l, 3

    ,4-D

    imet

    hy

    l-

    Ph

    eno

    l, 3

    ,5-D

    imet

    hy

    l-

    Ph

    eno

    l, 2

    ,4,6

    -Tri

    met

    hy

    l

    Qu

    inaz

    oli

    ne

    Qu

    ino

    line,

    2-M

    eth

    yl

    Ben

    zen

    emet

    han

    ol,

    4-(

    1,1

    -

    Ph

    enol,

    2-(

    2-M

    ethy

    l-2-

    5H

    -1-P

    yri

    nd

    ine

    Form

    amid

    e, N

    -Phen

    yl

    Ben

    zen

    e, H

    exam

    eth

    yl

    Ben

    zofu

    ran

    , 2

    ,3-

    Inte

    grati

    on

    Rel

    ati

    ve

    to A

    nil

    ine (

    %)

    PBA-

    a PBF-a

    PBP-a

    PBT-a

    (e)

  • 16

    Figure 5 - Pyrolysis-GC/MS products relative to aniline, under helium at (a) 200 °C, (b) 250 °C, (c)

    300 °C, (d) 350 °C, (e) 400 °C, (f) 450 °C.

    At lower temperatures (200 to 300 °C) the major pyrolysis product found in all the polymers

    tested is aniline, followed by aniline derivatives, whose release accompanies breakdown of

    the Mannich bridges. Although there are two types of cleavage site available along this

    Mannich bridge structure (one N-C and one aromatic C-C) the results presented here would

    suggest that cleavage of both C-N bonds is favourable to the cleavage of one, or both of the

    C-C bonds, presumably reflecting the polarity of the C-N bond supporting movement of the

    electrons to reside on the nitrogen. This is supported by the relative amounts of products: the

    yield of aniline vastly outweighs that of n-methylaniline; this is true throughout the entire

    0

    20

    40

    60

    80

    100

    120

    1,3

    -Cycl

    open

    tad

    iene

    Anil

    ine

    Ben

    zenam

    ine,

    N,N

    -Dim

    ethy

    l-A

    nil

    ine,

    N-M

    ethy

    l-P

    hen

    ol

    Ben

    zenam

    ine,

    3-M

    ethy

    l-P

    -Am

    ino

    tolu

    ene

    Phen

    ol,

    2-M

    ethyl

    Phen

    ol,

    2,6

    -Dim

    ethyl-

    N-M

    ethyl-

    O-T

    olu

    idin

    eP

    hen

    ol,

    3-M

    ethyl-

    Ben

    zenam

    ine,

    N,4

    -Dim

    ethy

    l-B

    enze

    nam

    ine,

    2,5

    -Dim

    eth

    yl-

    Phen

    ol,

    3,4

    -Dim

    ethyl-

    Phen

    ol,

    2,4

    -Dim

    ethyl-

    Phen

    ol,

    2,3

    -Dim

    ethyl

    Phen

    ol,

    2,4

    ,6-T

    rim

    ethyl-

    Quin

    azoli

    ne

    Quin

    oli

    ne,

    2-M

    ethy

    lP

    hen

    ol,

    2-M

    ethyl-

    5-(

    1-M

    ethyle

    thy

    l)-

    Ben

    zenem

    eth

    anol,

    4-(

    1,1

    -Dim

    ethy

    leth

    yl)

    -5H

    -1-P

    yri

    din

    eP

    -Iso

    pro

    pen

    ylp

    hen

    ol

    Phen

    ol,

    2-(

    2-M

    eth

    yl-

    2-P

    ropen

    yl)

    -B

    enze

    ne,

    Hex

    amet

    hyl

    Quin

    azoli

    ne

    Indole

    Form

    amid

    e, N

    -Ph

    eny

    l-1H

    -Ind

    en-1

    -one,

    2,3

    -Dih

    ydro

    -3,3

    -Dim

    ethy

    l-1H

    -Ind

    en-1

    -one,

    2,3

    -Dih

    ydro

    -3,4

    ,7-…

    Nap

    hth

    o[2

    ,1-B

    ]Fura

    n, 1,2

    -Dim

    ethy

    l-A

    crid

    ine,

    9-M

    ethyl-

    Imin

    ost

    ilben

    eB

    enz[

    J]Is

    oqu

    ino

    line,

    3,6

    ,8,-

    Tri

    met

    hyl-

    3-H

    ydro

    xy

    -3-(

    1H

    -Im

    idaz

    ol-

    2-y

    l)-2

    -…

    3,3

    ’-D

    iam

    inodip

    hen

    ylm

    eth

    ane

    Inte

    gra

    tio

    n R

    ela

    tiv

    e to

    An

    ilin

    e (%

    )

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (f)

  • 17

    temperature cycle, not only at these lower temperatures. The reported bond energies (C-C,

    348 kJ/mol.; C-N 293 kJ/mol) [13] are also consistent with this suggestion.

    Low and Ishida11 postulated from TGA-GC/MS data that a conjugated Schiff base would be

    produced in competition with n-methylaniline, particularly in the case of poly(BA-a),

    although the present work shows no sign of Schiff base throughout the analysis of any of the

    PBZs (see Supplementary Figs. S1 - S3). This may be a result of differing experimental

    parameters between the TGA-GC/MS and pyrolysis-GC/MS configurations, in particular a

    far more rapid heating rate is employed during pyrolysis (20000 K s-1) compared to the TGA

    (10 K min-1). n-Phenylformamide is also produced at these lower temperatures, although it is

    more difficult to identify the origin of this product (unless one assumes the degradation of an

    unreacted monomer unit, to form a new double bond resulting from the O-C cleavage). The

    hypothesis for this event is supported by DSC data, which have shown the PBZs in this work

    cure to approximately 90 %, leaving a significant quantity of unopened heterocyclic rings

    available to react in this way. The pyrolysis product plots confirm that this n-

    phenylformamide production is low compared to aniline at approximately 5-10 %, which

    agrees with the 90 % degree of cure values. It has also been postulated that monomer units

    can be liberated during thermal degradation of PBZs14 and so it is possible that this has

    occurred followed by further degradation.

    The major difference at these temperatures between the PBZs is the production of butanol

    from poly(BP-a). Butanol production has previously been seen when raising the temperature

    directly and rapidly to 800 °C, where the principal release of the alcohol occurs between 200

    and 250 °C and dominates the plot for poly(BP-a). Release at these relatively low

    temperatures supports the notion that this is free butanol remaining in the cured resin. With

  • 18

    only aniline being released for all of the other PBZs it is suggested that at these temperatures

    Mannich bridge breakdown is occurring, which should not be particularly influenced by the

    various bisphenol linkages in this set of materials. Therefore, as butanol is the only additional

    species apparent at this temperature, it is logical to assume that this merely results from

    evaporation rather than degradation of the PBZ structure.

    As the temperature increases from 300 to 450 °C other species, such as phenols, begin to be

    released. Again, this is to be expected as this is the temperature range over which bisphenol

    linkage degradation occurs. The appearance of 2,6-dimethylphenol and 2-methylphenol

    supports the hypothesis that the second stage in PBZ degradation is bisphenol linkage

    breakdown. Thus, following aniline release, the cleavage between the bisphenol group and

    phenolic moiety to release both 2,6-dimethylphenol and 2-methylphenol can be envisaged.

    These two phenolic compounds are seen first in PBA-a followed by PBP-a, suggesting that

    the bisphenol linkages in these two structures are weaker than in the other PBZs.

    Furthermore, in this temperature range 2,6-dimethylphenol is more prevalent than 2-

    methylphenol, which again suggests that C-N cleavage is preferred to C-C cleavage, until

    higher temperatures are reached when the trend is reversed.

    Of the PBZs studied, poly(BA-a) generates more complex molecules at a significantly earlier

    stage of the degradation process compared with the other materials. For instance, at 350 °C

    poly(BA-a) releases 2-methylquinoline, 4-(1,1-dimethylethyl)benzenemethanol, 2-(2-methyl-

    2-propenyl)phenol and hexamethylbenzene. It follows that if the backbone structure of

    poly(BA-a) has started breaking down before the other materials, that secondary reactions

    and recombinations would occur first for poly(BA-a). These four species may be split into

    two categories where 2-methylquinoline and hexamethylbenzene are products of secondary

    reactions, and 4-(1,1-dimethylethyl)benzenemethanol and 2-(2-methyl-2-propenyl)phenol are

  • 19

    generated from more simple cleavage of the primary structure. Following Mannich bridge

    breakdown, the generation of these two molecules from the poly(BA-a) structure by

    bisphenol linkage breakdown is a reasonable hypothesis. However, it is true that the

    production of 2-(2-methyl-2-propenyl)phenol might arise more logically through cleavage

    from the poly(BA-a) structure if the (2-methyl-2-propenyl) group was located in the 4-

    position on the phenolic ring rather than 2-position. As this molecule has been identified by

    comparison of mass spectra it is possible that isomers exist, which is suggested by the 1H

    NMR spectrum6. These two molecules are only apparent for poly(BA-a) throughout the

    whole temperature cycle, which confirms that the nature of the monomer backbone

    influences the pyrolysis pathway. Later in the analysis, 2-methyl-5-(1-methylethyl)phenol is

    also found to be generated solely by poly(BA-a) and this again fits this structure well,

    particularly if the (1-methylethyl) group is attached at position 4 instead of 5.

    By 450 °C the degradation products from the remaining four PBZs contain more complex

    molecules and by 600 °C, in most cases, aniline is no longer the biggest contributor to the

    pyrolysis products. At these higher temperatures there are subtle differences in the species

    generated where bisphenol linkage breakdown is expected to occur in all of the PBZs. If one

    considers just the simple phenolic species: 2,4-dimethylphenol dominates the degradation

    products of poly(BF-a) at 450 and 500 °C, as it arises from a simple cleavage of the

    methylene bridge; whereas it is not a major degradation product for the remaining PBZs.

    Indeed, unlike poly(BF-a) and poly(BA-a), it is difficult to find any strong evidence of

    release of molecules containing the bisphenol linkage group for poly(BP-a), poly(BT-a), and

    poly(BD-a). This is most obvious for poly(BT-a), owing to an almost a complete lack of

    pyrolysis products containing sulphur (aside from the more complex 4-nitro-N-(2,6-

    xylylbenzene)sulfonamide that occurs at a low level, 0.3 %). When the analysis is run

  • 20

    directly to 800 °C (see previous section) two or three sulphur containing molecules are

    formed, albeit at relatively low magnitude (~10 %). These observations lead to two

    hypotheses: (a) stopping the pyrolysis procedure at various temperature intervals has an effect

    on the thermal degradation processes occurring in the sample; (b) sulphur is more likely to

    remain in the sample by contributing to char than to be released as a pyrolysis product (see

    the previous comments relating to thiol reactivity towards benzoxazine monomers). Similarly,

    for poly(BP-a) and poly(BD-a) there are no signs of phenolphthalein nor dicyclopentadienyl

    moieties being found in the respective pyrolysis products. This is not surprising as it is likely

    that these large groups would themselves undergo breakdown. It is likely that, in the case of

    the dicyclopentadiene group in poly(BD-a), this gives rise to a large range of more complex

    pyrolysis products (e.g. dicyclopentadiene is prone to undergo a retro Diels-Alder reaction to

    yield two equivalents of cyclopentadiene)15. For example, in the 500 °C plot (Fig. 6a) it is

    poly(BD-a) which dominates the central portion of the graph displaying a variety of indole-

    and indenone-related molecules.

  • 21

    0

    20

    40

    60

    80

    100

    120

    1,3

    -Cy

    clo

    pen

    tad

    ien

    e

    An

    ilin

    e

    An

    ilin

    e, N

    -Met

    hy

    l- (

    smal

    l)

    Ph

    eno

    l

    Ben

    zenam

    ine,

    3-M

    eth

    yl-

    Ben

    zen

    amin

    e, 3

    -Met

    hy

    l- /

    P-A

    min

    oto

    luen

    e

    Ph

    eno

    l, 2

    -Met

    hy

    l

    Ph

    enol,

    2,6

    -Dim

    eth

    yl-

    Ph

    eno

    l, 4

    -Met

    hy

    l

    Ph

    eno

    l, 3

    -Met

    hy

    l-

    Ben

    zen

    eam

    ine,

    2,4

    -Dim

    eth

    yl-

    Ben

    zenam

    ine,

    2,5

    -Dim

    eth

    yl-

    Ph

    enol,

    2,4

    -Dim

    eth

    yl-

    Phen

    ol,

    2,3

    -Dim

    ethy

    l

    Ph

    enol,

    2,4

    -Dim

    eth

    yl-

    Ph

    enol,

    2,4

    ,6-T

    rim

    eth

    yl

    Ph

    eno

    l, 2

    ,3,5

    -Tri

    met

    hy

    l-

    Ben

    zofu

    ran

    , 2

    ,3-D

    ihy

    dro

    -

    Ph

    eno

    l 3

    -Eth

    yl-

    5-M

    eth

    yl-

    Qu

    inoli

    ne,

    2-M

    eth

    yl

    Ph

    enol,

    2-M

    eth

    yl-

    5-(

    1-M

    eth

    yle

    thyl)

    -

    Ben

    zen

    emet

    han

    ol,

    4-(

    1,1

    -Dim

    eth

    yle

    thyl)

    -

    2-E

    thyl-

    3-M

    eth

    yle

    ne-

    Ind

    an-1

    -on

    e

    Indo

    le

    P-I

    sop

    rop

    eny

    lph

    eno

    l

    Ph

    eno

    l, 2

    -(2

    -Met

    hyl-

    2-P

    ropen

    yl)

    -

    1(3

    H)-

    Isob

    enzo

    fura

    no

    ne

    Ben

    zen

    e, H

    exam

    eth

    yl

    1H

    -In

    do

    le,

    3-M

    eth

    yl-

    Form

    amid

    e, N

    -Ph

    enyl-

    1H

    -In

    den

    -1-o

    ne,

    2,3

    -Dih

    ydro

    -3,3

    -Dim

    eth

    yl-

    1H

    -In

    den

    -1-o

    ne,

    2,3

    -Dih

    yd

    ro-3

    ,4,7

    -Tri

    met

    hyl-

    1-N

    apth

    ol-

    Dim

    eth

    yl

    2H

    -In

    dol-

    2-o

    ne,

    1,3

    -Dih

    yd

    ro-

    Cy

    clo

    pro

    pan

    ol,

    2,2

    -Dim

    eth

    yl-

    3-(

    2-P

    hen

    yle

    thy

    nyl)

    -

    9H

    -Xan

    then

    e

    Nap

    hth

    o[2

    ,1-B

    ]Fura

    n,

    1,2

    -Dim

    eth

    yl-

    Ph

    thal

    imid

    e

    2,5

    -Dim

    eth

    ylb

    enzo

    ph

    enon

    e

    Ind

    eno

    [2,1

    -C]P

    yri

    din

    e, 1

    ,4,6

    -Tri

    emth

    yl-

    Acr

    idin

    e

    1,8

    ,10

    -Tri

    emet

    hylp

    yra

    zin

    o[1

    ,2-A

    ]In

    do

    le

    cycl

    opro

    pan

    ol,

    2,2

    -Dim

    eth

    yl-

    3-(

    2-P

    hen

    yle

    thy

    nyl)

    -

    9-V

    iny

    lcarb

    azo

    le

    Imin

    ost

    ilb

    ene

    7H

    -Py

    rro

    lo[2

    ,3-H

    ]Qu

    ino

    line,

    2,4

    ,8,9

    -Tet

    ram

    eth

    yl

    1-M

    eth

    yl-

    3-P

    hen

    yli

    nd

    ole

    Acr

    idin

    e, 9

    -Met

    hyl-

    7H

    -Pyrr

    olo

    [2,3

    -H]Q

    uin

    oli

    ne,

    2,4

    ,8,9

    -Tet

    ram

    eth

    yl-

    9-V

    iny

    lcarb

    azo

    le

    2-M

    eth

    yl-

    7-P

    hen

    yli

    nd

    ole

    1-M

    eth

    yl-

    3-P

    hen

    yli

    nd

    ole

    2,3

    ,5,7

    ,9-P

    enta

    met

    hy

    l-1

    H-P

    yrr

    olo

    [2,3

    -F]Q

    uin

    oli

    ne

    3,3

    '-D

    iam

    ino

    dip

    hen

    ylm

    ethan

    e

    Ben

    z[J]

    Iso

    quin

    oli

    ne,

    3,6

    ,8,-

    Tri

    met

    hyl-

    2-S

    tilb

    azo

    le,

    2'H

    yd

    roxy

    dih

    yd

    ro-

    Ben

    zen

    amin

    e, 4

    ,4’-

    Met

    hy

    len

    ebis

    -

    3-H

    yd

    rox

    y-3

    -(1

    H-I

    mid

    azo

    l-2

    -yl)

    -2-P

    hen

    yl-

    2,3

    -Dih

    yd

    ro-I

    soin

    do

    l

    1H

    -In

    dole

    , 2

    -T-B

    uty

    l-3

    -Ph

    enyl-

    Inte

    gra

    tio

    n R

    ela

    tive t

    o A

    nil

    ine

    (%)

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (a)

  • 22

    Figure 6 Pyrolysis-GC/MS products relative to aniline, under helium at (a) 500 °C, (b) 600 °C.

    0

    100

    200

    300

    400

    500

    600

    1,3

    -Cycl

    op

    enta

    die

    ne

    3-V

    iny

    l-1-C

    ycl

    ob

    ute

    ne

    Ben

    zene

    1-B

    uta

    no

    l T

    olu

    ene

    Ben

    zen

    e, 1

    ,3-D

    iem

    ethyl-

    P

    -Xyle

    ne

    O-X

    yle

    ne

    Ben

    zen

    e, 1

    ,2,4

    -Tri

    met

    hyl-

    B

    enze

    ne,

    1,2

    ,4-T

    rim

    ethyl-

    B

    enzo

    fura

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    Inte

    gra

    tio

    n R

    ela

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    o A

    nil

    ine

    (%)

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (b)

  • 23

    The data for poly(BP-a) show that a number of phenolic species are produced upon pyrolysis,

    supporting the view that bisphenol linkage breakdown occurs, although at higher

    temperatures the species tend to occur for all of the PBZs studied and are no longer unique to

    poly(BP-a). For example, acridine is a large molecule which is common to all five PBZs, but

    poly(BP-a) generates 170 % relative to aniline, whereas the other four materials produce at

    most only 10 % at 600 °C. The presence of the phenolphthalein moiety in the original

    structure may allow the material to contribute an extra benzene ring to the reaction mixture,

    which then gives rise to an increase in the larger polyaromatic pyrolysis products. At 600 °C

    a variety of larger species, common to all the PBZs, are produced (Fig. 6b). Thus, the likes

    of acridine, quinolone, and vinylcarbazoles suggest that the final stage of thermal degradation

    involves degradation of char, which has formed from secondary reactions or recombinations.

    Ishida et al.16 observed large fragments, including both rings and bridging moieties such as

    C6H4NHCH2C6H4NHCH2-, from the thermal degradation of PBZ when using direct pyrolysis

    mass spectrometry (DP-MS). Interestingly, no such fragments have been found in any of the

    pyrolysis analyses carried out within this work. It may be that these fragments are being

    produced but, owing to the less direct nature of the pyrolysis-GC/MS, secondary reactions are

    taking place before they can be detected.

    Fig. 7 depicts a plot of the integrated values of the pyrolysis products against the temperature

    of the analysis for poly(BA-a). Here a number of molecules arising from the pyrolysis have

    been selected and the trends for this material are also seen in the other PBZs. The most

    striking aspect of this plot is the bimodal trend for aniline production.

  • 24

    This graph shows that the amount of aniline being released by poly(BA-a) increases between

    200 and 250 °C and, as expected as the Mannich base structures start to breakdown at these

    low temperatures, and then decrease from 250 to 350 °C. However, counter-intuitively, this

    trend is then reversed from 350 to 500 °C as aniline production increases once again. The

    breakdown of the bisphenol linkage to release phenolic species has been shown to occur in

    this temperature range and this is supported by this graph, which confirms that the release of

    2-methylphenol and 2,6-dimethylphenol both increase over this range.

    Figure 7- Selected pyrolysis products of poly(BA-a) tracked through a temperature cycle (helium).

    TGA data15 show that the initial release of aniline should end at around 350 °C, which

    matches well with the first peak in this graph. At this stage, no definitive attribution can be

    made for the presence of the second peak centred around 500 °C. Consequently, this is

    0

    20000000

    40000000

    60000000

    80000000

    100000000

    120000000

    200 250 300 350 400 450 500 550 600

    Inte

    gra

    tio

    n

    Temperature of Analysis (°C)

    Aniline

    Aniline, N-Methyl-

    Phenol

    Benzenamine, 3-Methyl- / P-Aminotoluene

    Phenol, 2,6-Dimethyl-

    Phenol, 2-Methyl

    Formamide, N-Phenyl

    Acridine

  • 25

    attributed to the experimental technique: the extremely high heating rates are likely to

    promote the growth of the first aniline peak representing degradation of the easily accessible

    Mannich bridges, while the second peak represents degradation of Mannich bridges within

    the bulk polymer, that become exposed following further degradation. Alternatively, this may

    reflect the relative stabilities of the Mannich bridges located at the chain ends or side chains

    and those present in the main chains. The same effect and trends in species are seen for all

    other PBZs using this analytical technique.

    Pyrolysis under Air. The Pyrolysis-GC/MS analysis previously carried out under an

    atmosphere of helium was repeated in an atmosphere of air. All five PBZs were heated to

    800 °C, before applying a temperature cycle. Fig. 8 shows a plot of all the pyrolysis products

    relative to their respective aniline peak, from which it can be seen that a wide variety of

    molecules are produced by the pyrolysis process. Furthermore, similar molecules are

    generally produced by each PBZ, particularly in the case of aniline and substituted phenols.

  • 26

    Figure 8 - Pyrolysis products of PBZs under air when heated to 800 °C (integrated values relative to aniline).

    0

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    Per

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    An

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    )

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    PBT-a

    PBD-a

  • 27

    Some 15 molecules (substituted benzenes or polycyclics) are found to be pyrolysis products

    common to all of the PBZs studied in this work (see Supplementary Fig. S6). The origin of

    many of these species is easy to discern within the PBZ structure, e.g. 2-methylphenol is

    likely to be produced from cleavage of Mannich bridges and bisphenol linkages. The

    formation of many of these species has been discussed in detail when discussing pyrolysis

    under helium. There are also larger shared molecules, which suggests that the secondary

    reactions, recombinations and char formation in all of the PBZs are similar.

    There are almost one hundred more molecules produced via pyrolysis under air than under

    helium, but many of these compounds are produced at a very low level. This is seen in Fig. 8

    which, although it has a much longer x-axis, shows that the major pyrolysis products are very

    similar to those under helium. Once again, aniline dominates the plots with phenolic, aniline

    and benzene derivatives and acridine and 9-vinycarbazole being the other major contributors.

    In common with the analysis performed in helium, although there are differences between the

    materials, these are generally more subtle than the molecules that predominate, suggesting

    that the PBZ backbone has a subtle effect on thermal degradation. Butanol production is

    again the obvious difference in the plots, apparent only in the pyrolysis of poly(BP-a). The

    other result of note is that poly(BT-a) produces a much higher level of acridine, which is

    consistently the most common of the more complex molecules with longer retention times,

    than the other materials. From an integration analysis, poly(BT-a) produces almost four

    times as much acridine as the next PBZ, poly(BP-a), which perhaps shows a greater ability of

    poly(BT-a) to produce char material.

    Temperature Cycles under Air. The same experimental protocol was applied to the

    pyrolysis of the PBZs in air. Plots showing the integrated values of the products of pyrolysis

  • 28

    relative to aniline are presented in Figs 10a-10h. In general, the pyrolysis process seems to

    proceed in much the same way as under nitrogen (previously reportedError! Bookmark not defined.)

    with aniline and aniline related molecules being produced at lower temperatures before the

    rise of phenolic species from 350 °C and subsequently larger aromatics like acridine are

    produced above 450 °C. This suggests that the thermal degradation pathways of PBZs are

    very similar in both nitrogen or air. Initially, Mannich bridge breakdown occurs, releasing

    aniline, which coincides with the start of bisphenol linkage breakdown, finally followed by

    products of secondary reactions or degradation of char. Under TGA conditions it has been

    found that there is generally an extra degradation stage from approximately 500 °C, which is

    believed to be breakdown of char with release of carbon dioxide.

  • 29

    0

    50

    100

    150

    200

    250

    1-But

    anol

    Pent

    anal

    , 3-M

    ethy

    l-

    Tolu

    ene

    1-Ben

    zylb

    enzi

    mid

    azol

    e 3-

    Oxi

    de

    Ani

    line

    Ani

    line, N

    -Met

    hyl-

    Phen

    ol, 2

    -Met

    hyl-

    Phen

    ol, 2

    ,6-D

    imet

    hyl-

    Form

    amid

    e, N

    -Phe

    nyl

    Ace

    tem

    ide, N

    -Phe

    nyl-

    Dip

    heny

    lam

    ine

    Inte

    gra

    tio

    n R

    ela

    tive t

    o A

    nil

    ine

    (%)

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    !"#$

    Bu

    tan

    al

    1-B

    uta

    no

    l P

    enta

    nal

    , 3

    -Met

    hy

    l-

    To

    luen

    e 1

    -Ben

    zylb

    enzi

    mid

    azo

    le 3

    -Ox

    ide

    An

    ilin

    e

    Anil

    ine,

    N-M

    ethy

    l-

    Fo

    rmam

    ide,

    N-P

    hen

    yl-

    A

    ceta

    mid

    e, N

    -Ph

    eny

    l-

    Dip

    hen

    yla

    min

    e

  • 30

    0

    50

    100

    150

    200

    250

    But a

    nal

    1-But

    anol

    Pent

    ana l

    , 3-M

    ethy

    l -

    Tol u

    e ne

    Benz

    ene ,

    Isoc

    yana

    to-

    Benz

    oxa

    zol e

    A

    nilin

    e

    Ani

    line ,

    N-M

    ethyl -

    Ph

    e nol

    Phe n

    ol, 2-M

    ethyl -

    Phen

    ol, 2,6-

    Dim

    ethyl -

    Q

    uina

    zol ine

    Form

    amide

    , N-P

    henyl

    Ace

    tam

    ide, N

    -Phe

    nyl

    Inte

    gration R

    elative to A

    nilin

    e (%

    )

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    !"#$

    !

    B

    uta

    nal

    1

    -Bu

    tan

    ol

    Pen

    tan

    al,

    3-M

    eth

    yl-

    T

    olu

    ene

    Ben

    zen

    e, I

    socy

    anat

    o-

    Ben

    zoxaz

    ole

    A

    nil

    ine

    Anil

    ine,

    N-M

    eth

    yl-

    P

    hen

    ol

    Ph

    enol,

    2-M

    eth

    yl-

    P

    hen

    ol,

    2,6

    -Dim

    eth

    yl-

    Q

    uin

    azo

    lin

    e F

    orm

    amid

    e, N

    -Phen

    yl-

    A

    ceta

    mid

    e, N

    -Phen

    yl-

  • 31

    0

    50

    100

    150

    200

    But a

    nal

    1-But

    anol

    Benz

    ene ,

    Isoc

    yana

    to-

    Benz

    oxa

    zol e

    A

    nilin

    e

    Ani

    line ,

    N-M

    ethyl -

    Ph

    e nol

    Phe n

    ol, 2-M

    ethyl -

    Phe n

    ol, 2,6-

    Dim

    ethyl -

    Benz

    ene ,

    Isot

    hioc

    yana

    to-

    Qui

    nazo

    l ine

    1,2-Be

    nzen

    e di c

    arboxyl

    ic A

    cid

    Form

    amide

    , N-P

    henyl

    Inte

    gration R

    ela

    tive to A

    nilin

    e (%

    )

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    !"#$

    !

    Bu

    tan

    al

    1-B

    uta

    no

    l

    Ben

    zen

    e, I

    socy

    anat

    o-

    Ben

    zox

    azo

    le

    An

    ilin

    e

    An

    ilin

    e, N

    -Met

    hy

    l-

    Ph

    eno

    l

    Ph

    eno

    l, 2

    -Met

    hy

    l-

    Ph

    eno

    l, 2

    ,6-D

    imet

    hy

    l-

    Ben

    zen

    e, I

    soth

    iocy

    anat

    o-

    Quin

    azo

    lin

    e

    1,2

    -Ben

    zen

    ecar

    bo

    xy

    lic

    Aci

    d

    Form

    amid

    e, N

    -Ph

    eny

    l-

    0

    20

    40

    60

    80

    100

    120

    1,3

    -Cy

    clo

    pen

    tadie

    ne

    Bu

    tanal

    1-B

    uta

    no

    l

    Ben

    zen

    e, I

    socy

    anat

    o-

    Ben

    zox

    azo

    le

    An

    ilin

    e

    Ben

    zen

    eam

    ine,

    N,-

    Sulf

    iny

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    An

    ilin

    e, N

    -Met

    hy

    l-

    Ph

    eno

    l

    Py

    ridin

    e, 2

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    imet

    hy

    l

    Ph

    eno

    l, 2

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    hy

    l

    Ph

    eno

    l, 2

    ,6-D

    imet

    hy

    l-

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    zen

    e, I

    soth

    iocy

    anat

    o-

    Ben

    zoth

    iazo

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    Quin

    azo

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    e

    1,2

    -Ben

    zen

    edic

    arb

    oxy

    lic

    Aci

    d

    Fo

    rmam

    ide,

    N-P

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    yl

    Inte

    gra

    tio

    n R

    ela

    tiv

    e to

    An

    ilin

    e (%

    )

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (e)

  • 32

    0

    20

    40

    60

    80

    100

    120

    1,3

    -Cyclo

    pen

    tadie

    ne

    1-B

    uta

    no

    l

    Ben

    zene, Is

    ocy

    anat

    o-

    An

    ilin

    e

    Ben

    zen

    eam

    ine,

    N,-

    Su

    lfin

    yl-

    An

    ilin

    e, N

    -Met

    hy

    l-

    Phen

    ol

    Py

    rid

    ine,

    2,5

    -Dim

    ethy

    l

    P-A

    min

    oto

    luen

    e

    Ben

    zen

    amin

    e, 3

    -Meth

    yl-

    Ph

    eno

    l, 2

    -Met

    hy

    l

    Ph

    eno

    l, 2

    ,6-D

    imet

    hy

    l-

    Ph

    eno

    l, 4

    -Met

    hyl-

    Ben

    zen

    e, I

    soth

    iocy

    anat

    o-

    Ph

    eno

    l, 2

    ,4-D

    imet

    hy

    l-

    Ph

    eno

    l, 3

    ,4-D

    imet

    hy

    l

    Ben

    zoth

    iazo

    le

    Quin

    azo

    lin

    e

    Quin

    oli

    ne,

    2-M

    eth

    yl

    5H

    -1-P

    yri

    din

    e

    1,2

    -Benze

    ned

    icar

    bo

    xy

    lic

    Aci

    d

    Fo

    rmam

    ide,

    N-P

    heny

    l-

    Ph

    enol,

    4-(

    1-M

    eth

    yl)

    -

    Ph

    eno

    l, 2

    -Met

    hy

    l-5

    -(1

    -Meth

    yle

    thyl)

    -

    Ph

    enol,

    2-(

    1,1

    -Dim

    eth

    yle

    thyl)

    -5-M

    ethy

    l

    P-I

    sop

    ropen

    ylp

    heno

    l

    Ph

    eno

    l, 2

    -(2-M

    ethy

    l-2-P

    ropen

    yl)

    -

    Ben

    zen

    e, H

    exam

    ethy

    l

    9H

    -Xan

    then

    e

    Nap

    hth

    o[2

    ,1-B

    ]Fu

    ran

    , 1

    ,2-D

    imeth

    yl-

    Acr

    idin

    e

    Acr

    idin

    e, 9

    -Met

    hy

    l-

    Xan

    tho

    ne In

    teg

    rati

    on

    Rela

    tive t

    o A

    nil

    ine

    (%)

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (f)

  • 33

    0

    20

    40

    60

    80

    100

    120

    1,3

    -Cy

    clop

    enta

    die

    ne

    Ben

    zen

    e

    To

    luen

    e

    Ben

    zen

    e, I

    socy

    anat

    o-

    Ben

    zofu

    ran

    An

    ilin

    e

    Ben

    zene,

    1-I

    socy

    anat

    o-2

    -Met

    hy

    l-

    Ben

    zenea

    min

    e, N

    ,-S

    ulf

    iny

    l-

    Ph

    eno

    l

    Py

    rid

    ine,

    2,5

    -Dim

    ethy

    l

    P-A

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    e

    Ben

    zen

    amin

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    l-

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    2,6

    -Dim

    ethy

    l-

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    l-

    Ph

    enol,

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    Ben

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    2,4

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    zoth

    iazo

    le

    Ph

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    l, 2

    ,4,6

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    met

    hy

    l

    Phen

    ol

    3-E

    thyl-

    5-M

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    l-

    2,5

    -Die

    thylp

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    2-E

    thy

    l-3

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    hyle

    ne-I

    ndan-1

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    5H

    -1-P

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    Ind

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    1,2

    -Ben

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    icar

    boxy

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    Aci

    d

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    ne,

    2-M

    eth

    yl-

    , 1

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    e

    Ph

    eno

    l, 4

    -(1

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    l)-

    1(3

    H)-

    Iso

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    rano

    ne

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    ne,

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    Th

    ym

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    Phen

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    2-(

    1,1

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    -5-M

    ethy

    l

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    , 2

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    l-

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    3-M

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    2,3

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    ro-3

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    hy

    l-

    1H

    -In

    den

    -1-o

    ne,

    2,3

    -Dih

    yd

    ro-3

    ,3-D

    imet

    hy

    l-

    1H

    -In

    den

    -1-o

    ne,

    2,3

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    ro-3

    ,4,7

    -Tri

    met

    hy

    l-

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    ore

    ne

    O-C

    yan

    oben

    zoic

    Aci

    d

    Dib

    enzo

    fura

    n, 4

    -Met

    hy

    l

    N-M

    eth

    yl-

    1H

    -Ben

    zim

    idaz

    ol-

    2-A

    min

    e

    Phen

    ol,

    2-(

    2-M

    ethy

    l-2

    -Pro

    pen

    yl)

    -

    Ben

    zen

    e, H

    exam

    ethy

    l

    1H

    -Ben

    zotr

    iazo

    le,

    5-M

    ethy

    l-

    9H

    -Xanth

    ene

    Nap

    hth

    o[2

    ,1-B

    ]Fu

    ran

    , 1,2

    -Dim

    ethy

    l-

    Acr

    idin

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    9-V

    inylc

    arb

    azole

    Acr

    idin

    e, 9

    -Met

    hy

    l-

    Xanth

    on

    e

    9-V

    inylc

    arb

    azole

    Acr

    idin

    e, 9

    -Met

    hy

    l-

    1-M

    ethy

    l-3

    -Phenyli

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    ole

    Ben

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    ne,

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    Tri

    met

    hy

    l-

    1H

    -In

    do

    le, 1

    -Eth

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    2-P

    hen

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    Acr

    idin

    e, 9

    -T-B

    uty

    l-

    1H

    -Iso

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    ,3(2

    H)-

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    ne,

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    hen

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    nam

    ine,

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    ethyle

    neb

    is-

    Inte

    gra

    tio

    n R

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    tiv

    e to

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    ilin

    e (%

    )

    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (g)

  • 34

    Figure 10 - Pyrolysis-GC/MS products relative to aniline, under air at (a) 200 °C, (b) 250 °C, (c) 300 °C, (d) 350 °C, (e) 400 °C, (f) 450 °C (g) 500 °C, h 600 °C.

    0

    50

    100

    150

    200

    250

    300

    Ben

    zene

    1,3

    ,5-C

    ycl

    oh

    epta

    trie

    ne/

    To

    luen

    e

    To

    luen

    e

    P-X

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    ne

    O-X

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    1,3

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    zofu

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    hyl-

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    9H

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    then

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    Xan

    then

    e, 9

    ,9-D

    iem

    thyl-

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    hth

    o[2

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    n,

    1,2

    -Dim

    eth

    yl-

    Phth

    alim

    ide

    Nap

    hth

    o[2

    ,1-B

    ]fu

    ran

    ,1,2

    -Dim

    eth

    yl-

    1,1

    '-B

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    -Ind

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    , 1

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    hy

    l-2-P

    hen

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    thyla

    crid

    ine

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    z[J]

    Isoq

    uin

    oli

    ne,

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    ,8,-

    Tri

    met

    hyl-

    1H

    -In

    dole

    , 1

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    yl-

    2-P

    hen

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    z[J]

    Isoq

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    PBA-a

    PBF-a

    PBP-a

    PBT-a

    PBD-a

    (h)

  • 35

    35

    A similarity in degradation products under inert and oxidative atmospheres has been observed

    before11, in fact the only difference was the production of a small amount of isocyanatobenzene

    (~1%) when heated in air. Isocyanatobenzene has also been found to be produced in this work,

    albeit at very low levels, which is believed to arise from the oxidation of Mannich base (Scheme 1).

    Scheme 1- Oxidation of PBZ Mannich base in the presence of hydrogen bonding (redrawn from Low

    and Ishida11).

    The production of isocyanatobenzene is of a very low level compared with n-methylaniline and

    aniline, suggesting that thermal cleavage of the Mannich base in the absence of hydrogen bonding

    still predominates. When run in an atmosphere of helium only one pyrolysis product of poly(BT-a)

    was found to contain sulphur, although this was a particularly complex molecule and was present at

    approximately 0.3 %. However, in air three sulphurous molecules are produced: n-

    sulphinylbenzenamine, isocyanatobenzene and benzothiazole. The latter are present at a low level

  • 36

    36

    (0.5-1.5 %), but are more prevalent than in helium. Furthermore, they appear more than once

    throughout the cycle, suggesting that under a reactive atmosphere the sulphur in the PBZ structure

    is more likely to react and form fragments than to become incorporated in the resulting char.

    n-Sulphinylbenzenamine, whose structure suggests that it is produced from a secondary reaction

    between aniline- and sulphur-containing fragments following oxidation, was first observed at

    400 °C, at which point phenolic species are also detected, suggesting that this is facilitated by the

    breakdown of bisphenol linkages. Furthermore, there is no evidence of n-methylaniline following

    degradation of PBT-a throughout the temperature cycle, despite evidence for the same molecule

    arising from the remaining PBZs at multiple temperature stages. However, n-methylaniline is

    produced by poly(BT-a) under helium, which suggests that its production is replaced by n-

    sulphinylbenzenamine under air, for which a more complex mechanism would evidently be

    involved.

    The level of n-methylaniline produced by the other PBZs is much lower in air (maximum level is

    8.5 %) than helium (maximum level is 33 %.) and the competitive production of isocyanatobenzene

    (previously discussed) may contribute to this, although this seems to be present at too low a level to

    be the major contributor. Aside from isocyanatobenzene, there doe