thermoplastic pressure regulators

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PRODUCT DATA PRHM-0814-C-1 THERMOPLASTIC PRESSURE REGULATORS PERMITS DOWNSTREAM PRESSURE SETTINGS FROM 5 TO 125 PSI DESIGNED FOR HIGHER FLOW CAPACITIES WITH LESS SYSTEM PRESSURE LOSS SUPERIOR FEATURES: Converts varying inlet pressure up to 150 PSI, to a stabilized, lower pre-set downstream pressure. Protects sensitive downstream tools, instruments, tubing and filters against damage from overpressure/pressure surges; permits the entire system to operate safely and effectively. Downstream pressure settings adjustable from 5 to 125 PSI. Large surface area of its frictionless rolling diaphragm provides exceptional sensitivity. Free movement of the diaphragm on a balanced shaft assures smooth, accurate performance and reliable sealing for millions of cycles. Double U-cups prevent leakage along the shaft and eliminates the possibility of “creep”. Optional gauge ports to assist with setting and monitoring pressure. For corrosive and ultra-pure liquid applications. MATERIALS OF CONSTRUCTION AND PIPING CONNECTIONS: Bodies available in Geon PVC, Corzan CPVC, Natural Polypropylene, Kynar PVDF. Some Kynar PVDF components are used in the Natural Polypro models for strength. Seals are FKM (Viton) or EPDM. Custom materials available. Connections are available NPT, socket, spigot, flange, flare. BSP, JIS and DIN connections available. DESIGN: Plast-O-Matic Pressure Regulators are designed to handle corrosive and ultra-pure liquids with inlet pressures up to 150 PSI at 75°F. Standard down-stream set pressure range is 5 to 125 PSI. The normally-open regulators incorporate a poppet seat at the valve orifice to prevent sticking and affecting the sensing of the downstream line pressure. Also, one piece body construction and dual U-cup shaft seals help to eliminate internal leakage that could cause the set pressure to creep beyond a safe limit. A unique, large-surface, rolling diaphragm seal isolates the spring chamber from downstream pressure sensing liquid. This unique design, in conjunction with a pressure balanced shaft, assures smooth performance and stable control. CAUTION: Avoid quick closing valve downstream of a regulator to eliminate “water hammer” shock that can cause breakage. OPERATION: Pressure regulators prevent downstream pressure from exceeding the desired set pressure. Regulator will remain closed as long as set pressure is maintained. As equipment or valves downstream of regulator begin to open and demand flow, the downstream pressure begins to fall and the regulator begins to open. As valves or equipment downstream open further, the pressure regulator continues to open until the maximum opening is reached. As the process is reversed, downstream pressure begins to increase and the regulator starts closing. When the downstream pressure again reaches set pressure the regulator closes bubble-tight. IMPORTANT: It should be noted from the preceding explanation that a pressure regulator does not maintain a specific downstream pressure, but only prevents the downstream pressure from exceeding a set point.

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Page 1: THERMOPLASTIC PRESSURE REGULATORS

PRODUCT DATA

PRHM-0814-C-1

THERMOPLASTIC PRESSURE REGULATORSPERMITS DOWNSTREAM PRESSURE SETTINGS FROM 5 TO 125 PSI

DESIGNED FOR HIGHER FLOW CAPACITIESWITH LESS SYSTEM PRESSURE LOSS

SUPERIOR FEATURES:• Converts varying inlet pressure up to 150 PSI, to a stabilized, lower

pre-set downstream pressure.

• Protects sensitive downstream tools, instruments, tubing and filtersagainst damage from overpressure/pressure surges; permits theentire system to operate safely and effectively.

• Downstream pressure settings adjustable from 5 to 125 PSI.

• Large surface area of its frictionless rolling diaphragm providesexceptional sensitivity.

• Free movement of the diaphragm on a balanced shaft assuressmooth, accurate performance and reliable sealing for millions ofcycles.

• Double U-cups prevent leakage along the shaft and eliminates thepossibility of “creep”.

• Optional gauge ports to assist with setting and monitoring pressure.

• For corrosive and ultra-pure liquid applications.

MATERIALS OF CONSTRUCTIONAND PIPING CONNECTIONS:• Bodies available in Geon PVC, Corzan CPVC, Natural Polypropylene,

Kynar PVDF.

• Some Kynar PVDF components are used in the Natural Polypromodels for strength.

• Seals are FKM (Viton) or EPDM. Custom materials available.

• Connections are available NPT, socket, spigot, flange, flare.

• BSP, JIS and DIN connections available.

DESIGN:Plast-O-Matic Pressure Regulators are designed to handlecorrosive and ultra-pure liquids with inlet pressures up to 150 PSIat 75°F. Standard down-stream set pressure range is 5 to 125PSI. The normally-open regulators incorporate a poppet seat atthe valve orifice to prevent sticking and affecting the sensing ofthe downstream line pressure. Also, one piece body constructionand dual U-cup shaft seals help to eliminate internal leakage thatcould cause the set pressure to creep beyond a safe limit. Aunique, large-surface, rolling diaphragm seal isolates the springchamber from downstream pressure sensing liquid. This uniquedesign, in conjunction with a pressure balanced shaft, assuressmooth performance and stable control. CAUTION: Avoid quickclosing valve downstream of a regulator to eliminate “waterhammer” shock that can cause breakage.

OPERATION:Pressure regulators prevent downstream pressure fromexceeding the desired set pressure. Regulator will remain closedas long as set pressure is maintained. As equipment or valvesdownstream of regulator begin to open and demand flow, thedownstream pressure begins to fall and the regulator begins toopen. As valves or equipment downstream open further, thepressure regulator continues to open until the maximum openingis reached. As the process is reversed, downstream pressurebegins to increase and the regulator starts closing. When thedownstream pressure again reaches set pressure the regulatorcloses bubble-tight. IMPORTANT: It should be noted from thepreceding explanation that a pressure regulator does notmaintain a specific downstream pressure, but only prevents thedownstream pressure from exceeding a set point.

Page 2: THERMOPLASTIC PRESSURE REGULATORS

PRHM-0814-C-2

00

2

6

4

8

10

12

14

5 10 15

P-O-MPRHM050V-PV

Competitor “H”

Competitor “C”

Competitor “R”

Competitor “G”

FLO

W (G

PM

)

DROP-OFF FROM SET PRESSURE (PSI)Test Parameters

Inlet Pressure: 70 PSI Set Pressure: 35 PSI Media: Tap Water Temperature: 65°F (18.5°C)

00

5

10

15

20

25

30

35

5 10 15 20

P-O-MPRHM075V-PV

Competitor “C”

Competitor “H”

Competitor “R”

Competitor “G”

FLO

W (G

PM

)

DROP-OFF FROM SET PRESSURE (PSI)Test Parameters

Inlet Pressure: 70 PSI Set Pressure: 35 PSI Media: Tap Water Temperature: 65°F (18.5°C)

1/2" PRESSURE REGULATOR

3/4" PRESSURE REGULATOR

PERFORMANCE CURVES:Flow Capacity vs. Pressure Drop-Off (PSI)

Comparison of Representative Plast-O-Matic Models with Competitors

PERFORMANCE CURVES OF FLOW VS. DROP OFF FROM SET PRESSURE:Drop-off is the difference between the pressure regulator set pressure and the downstream pressure at flow. Performance curve chartsbelow identify the high flow capacities and the low pressure drop-off of Plast-O-Matic regulators which result in their greater sensitivity,finer adjustability and superior accuracy as compared to competitive models.

1/2" Socket or Threaded 1/2" Spigot

5 1/2

4 1/2

2 3/8

10 1/8

5 1/2

8 13/16

2 3/8

101/8

3/4" Socket or Threaded 3/4" Spigot

3 3/16

4 15/16

2 1/8

8 3/4

MAX.HEIGHTAT MIN.

SETPRESSURE

3 3/16

2 1/8

8 3/4

MAX.HEIGHTAT MIN.

SETPRESSURE

In the selection of a liquid pressure regulator, flow capacity with minimum system pressure loss are critical criteria, but it should berecognized that all similar-size competitive regulators do not provide similar performance levels. These regulators provide not onlyhigher set pressures and flow capacities with each model, but these are achieved with less pressure losses than with similar sizecompetitive regulators. These lower pressure drop-offs can be seen from the performance curve charts shown on the following pages.

PRESSURE REGULATOR SELECTION:

PRODUCT DATA

Page 3: THERMOPLASTIC PRESSURE REGULATORS

PRHM-0814-C-3

5 1/2

4 1/2

2 3/8

10 1/8

5 1/2

9 1/16

2 3/8

10 1/8

1" Socket or Threaded 1" Spigot

6 1/16

3

1115/16

6 1/16

10

3

11 15/16

11/2" Socket or Threaded 11/2" Spigot

6 9/16

3

1115/16

6 9/16

10 7/8

3

1115/16

2" Socket or Threaded 2" Spigot

00

10

20

30

40

50

6 12 18

P-O-MPRHM100V-PV

Competitor “C”

Competitor “H”

Competitor “R”

Competitor “G”

FLO

W (G

PM

)

DROP-OFF FROM SET PRESSURE (PSI)Test Parameters

Inlet Pressure: 70 PSI Set Pressure: 35 PSI Media: Tap Water Temperature: 65°F (18.5°C)

00

60

80

20

40

100

5 10 15 20 25

P-O-MPRHM150V-PV

Competitor “H”

Competitor “R”

Competitor “C”

Competitor “G”

FLO

W (G

PM

)

DROP-OFF FROM SET PRESSURE (PSI)Test Parameters

Inlet Pressure: 50 PSI Set Pressure: 35 PSI Media: Tap Water Temperature: 65°F (18.5°C)

1" PRESSURE REGULATOR

11/2" PRESSURE REGULATOR

00

20

40

60

80

100

5 10 15 20 25

P-O-MPRHM200V-PV

Competitor “R”

Competitor “G”

Competitor “C”

FLO

W (G

PM

)

DROP-OFF FROM SET PRESSURE (PSI)Test Parameters

Inlet Pressure: 50 PSI Set Pressure: 35 PSI Media: Tap Water Temperature: 65°F (18.5°C)

2" PRESSURE REGULATOR

The drop-off is the difference between the pressure regulator set pressure and the downstream pressure at flow.

PRODUCT DATA

Page 4: THERMOPLASTIC PRESSURE REGULATORS

PRHM-0814-C-4

Valve Size Flow RatesNPT DIN JIS GPM*

Threaded Sockets Spigots

1/2" 20 22 10 PRHM050V-PV PRHM050V-S-PV PRHM050V-PV-SP

3/4" 25 26 35 PRHM075V-PV PRHM075V-S-PV PRHM075V-PV-SP

1" 32 32 50 PRHM100V-PV PRHM100V-S-PV PRHM100V-PV-SP

11/2" 50 48 70 PRHM150V-PV PRHM150V-S-PV PRHM150V-PV-SP

2" 63 60 100 PRHM200V-PV PRHM200V-S-PV PRHM200V-PV-SP

Series “PRHM”Model Number Maximum Flow:

* Note: The generally accepted safe velocity in plastic piping is five feet (5'/1.5m) persecond. These maximum flow rates exceed that velocity.

COMPLETE DIMENSIONS & METRIC SIZES

Part numbers shown are PVC body, FKM (Viton) seals with NPT connections. ForEPDM seals, change “V” to “EP”, for example, PRHM050EP-S-PV. For CPVC body,change suffix “PV” to “CP”, for example, PRHM050V-S-CP. For natural polypropylene,use “PP”, for Kynar PVDF use “PF”.

For BSP threads, DIN or JIS sockets, refer to www.plastomatic.com/a.pdf

Above, the 1/2˝ body style. For 1/4˝ and 3˝ Pressure Regulators, also PTFE Body Regulators, consult catalog PRH.

Valve Size A B C D

NPT DIN JIS in mm in mm in mm in mm1/2" 20 22 3.19 80.96 8.75 222.25 2.13 53.98 4.94 125.413/4" 25 26 5.50 139.70 10.12 255 2.38 60.33 8.81 223.84

1˝ 32 32 5.50 139.70 10.12 255 2.38 60.33 9.06 230.1

11/2" 50 48 6.06 153.99 11.94 303.21 3 76.20 10 254.00

2˝ 63 60 6.56 166.69 11.94 303.21 3 76.2 10.88 276.23

AD

C

B

PRODUCT DATA

NOTE: All data for these curves was collected from actual flow tests at Plast-O-Matic Valves, Inc., CedarGrove, NJ. or manufacturer’s published performance data. The measuring equipment used wasthe same for all regulators tested, and the relative results between different models areconsidered to be an accurate portrayal of the data.