the laser machining center

The Laser Machining Center

Laser Machining CentersBeam Dynamics manufactures the easiestto use and most precise intermediatepower laser machines in the world. Each machine is built from the ground up by our factory in Silicon Valley, withprecision and flexible manufacturing engineered into every aspect of themachine. Laser power control, motioncontrol, automation and software all work in concert to make our machines“best in class” by any measure.

Whether you are automating a high volume factory or expanding an existingservice business, Beam Dynamics’ 10 yearsof experience make us an ideal partner.We’ve developed the cutting processes for hundred’s of materials and built thatknowledge directly into our machines tomake it easy for you to get the results you need.

Advanced Laser Cutting Machine Tools

ApplicationsAcrylic Displays

Precision sheet metal

Set design and fabrication

Movie models

Acoustic guitar fabrication

Rapid prototypes

Raster image engraving

Satellite insulation wrap

Slot Machine fabrication

Point of purchase displays

Automobile parts

Personalized book covers

Trophies and awards

Precision wood inlays

Flexible circuits

Printing and nameplates

Medical part fabrication

Athletic Lettering

Wood and plastic furniture

Art stencils

Road marking reflectors

Photographic images

Architectural models

Trade Show Displays

Beam Dynamics laser cutting machines are in use in awide variety of industry, education and governmentapplications:

Industry: 3M, Northrop Grumman, Raytheon, IndustrialLight & Magic, Disney Imagineering, International GameTechnology

Education: Stanford University, University of California,University of Cincinnati, ITESM

Government: NIST, FBI, LLNL

Military: Naval Research Labs, US Air Force

Wood

Fabric Sheet Metal

A world of customers and cutting applications

PrintedGraphics

• Palletized material handling, job queuing and “lights out” operation

• Automatic focusing, calibration and laser process control

• Precision machine vision for part location, registration, scaling,pass/fail and error averaging

• Automatic and redundant safety and exhaust mechanisms and sensors to protect machine and operators

Industrial Automation

Rising labor costs and off shore competition make industrial automation a necessity for any manufacturing business. Beam Dynamics Lasermachines have been specifically designed with a full range of automation features to boost factorythrough-put and eliminate manual operation.

Beam Dynamic’s machine design approach emphasizes manufacturingprocess consistency, precision and reliability. But what good is precision if it starts to deteriorate (wear out) from the moment the machine is firstused? Beam’s Laser Machining Centers aredesigned so that each axis incorporates a flat and stable optically read ruler, ensuring zero loss of precision over time.

• Compact and recognizes your factory floor space is valuable

• Optically based positioning system in closed loop with servo motors for absolute, not interpolated, positioning

• Kinematic design principles result in stable optics and motion repeatability

A Machine Tool

Power controlBeam Dynamics earliest design notes 15 years ago recognized that the benefit of a laser comes from its ability to apply consistent energy to a manufacturing process.The laser is a knife that never dulls and puts zero tool load on the part being cut.Everything about our designs contributes to the consistency and control of energydelivery from part to part, for year after year.

• Dedicated computer regulates energy output to achieve constant process in cutting, scribing, kiss cutting, material milling and ablation

• Sealed beam path to protect beam from smoke and debris

• Compact and powerful sealed CO2 lasers• True machine vision system for automatic registration to any feature or marking• Available palletized material handling for maximum throughput• Class I laser safety means no danger of operator injury from laser beam• Multiple g acceleration for maximum throughput of detailed parts• Kinematic design for stable optics that don’t need constant alignment• Large polycarbonate cover for easy access and safe viewing of cutting• Water cooled electronics enclosures are dust and pollutant free

• Easy to use intuitive controls• Ergonomic touch screen control panel• On board system diagnostic suite• Integrated machine vision display• LaserLink CAD/CAM software• On board database of materials

and process settings

Take a tour: an advanced feature set of tools

• Automatic focus• Fully programmable coaxial gas jet• Break away nozzle• 5-axis crash sensor• Pointing laser• Brushless Servo motors in closed loop with

linear encoders for high speed accuracy that never wears out

• Flying optics for high speed cutting and vertical part edges

The details

More features• Sealed beam path to protect optics and prevent

vapor distortion of laser beam• Digital power control, variable pulse selection• Interlocked exhaust, water chiller and assist

gas to protect machine and operators• Deep z-axis for fixturing and tall part cutting• Pass through for unlimited part length or roll feed• Vacuum cutting bed for material hold down

and fume evacuation• Auto-cut restart

Machine vision

Palletized material handling

On board systemdiagnostics and

LaserLink CAD/CAM

Deep z-axis

• Flying optics • Break away nozzle• 5-axis crash sensor• Automatic focus

Beam Dynamics590 Taylor WaySan Carlos, CA 94070www.beamdynamics.comP +1 650 654 4453F +1 650 654 4834

Please call today to discuss yourlaser cutting application with us.

No more flame polishing edges by hand.

Although plastic is easy to cut with a router, it requires time-consuming hand work afterwards in order to create acceptable edges. Beam Dynamics’ cutting machines produce precisely cut parts with beautiful flame polished edges directly off the machine. And because there are no router bits to replace or post-processing required, you can save a tremendous amount of time and money.

Enjoy the benefits of a cleaner, safer machine.

Beam Dynamics’ machines are completely enclosed, resulting in a clean, dust-free work environment. The fully sealed system, with a vacuum table and integrated exhaust, keeps your work area clean and odor-free. The laser beam is contained within a Class I safety enclosure, keeping your operators safe without requiring additional safety equipment.

FLAMEPOLISHED EDGES

COMPLETELY ENCLOSED SYSTEM

Talk to a BEAM representative today to hear some of the cost-efficient and time-saving techniques developed with our machines. Call 650 654-4453 and ask for extension 201.

Increase throughput and flexibility with more table area.

Our machines provide a 48”x 48” cutting area with a pass-through that allows cutting parts of unlimited length. With our flexible pallet system, the cutting bed can be removed from the front or back of the machine for easy material loading, and is well suited for factory automation. Our systems also provide up to 12 inches of clearance for cutting or engraving on non-sheet material or on parts requiring fixturing.

LARGECUTTING BED

Precise Cutting of Plastics at High Speeds

Beam Dynamics’ premier laser cutting systems are ideal for

cutting perfect parts from all types of plastic. Our machines

are easy to operate, producing parts directly from the original

digital art files. High powered for thicker materials and much

faster than a router, each system offers a level of flexibility

and speed unmatched by other cutting methods. With no

setup or tooling costs, you will have faster turn around, lower

costs and happier customers.

A BEAM laser cutting system is an important tool for any plastic fabricator because:

Small tool cut width (kerf of .006”) enables the cutting of any shape that can be drawn.

Process improvements like pre-laminating large sheets of materials before cutting save hand work and time.

Zero tool load: Clamping, complex, or dangerous holding methods are not required when cutting with a weightless beam of light.

Clean work environment: Lasers vaporize materials without dust.

Large cutting bed allows you to cut large sheets of materials.

Flame polished parts ready to be shipped right off the table.

Tool variability eliminated: Absolute repeatability with a tool that never dulls.

Extremely low operating costs: The machine costs less than $1/hour to run and maintain.

Flexible cutting and manufacturing

Each machine in our product line is designed to meet the varying cutting needs of the plastic fabrication shop. All types of plastic can be cut rapidly and cost-effectively—whether it’s a prototype, small job or full production run. Our machines are so easy to use that a single operator can run several machines simultaneously, increasing throughput and decreasing costs.

Produce parts faster and cheaper

Beam Dynamics machines can cut at speeds much faster than routers or low powered laser machines, and cost less than $1 per hour to operate and maintain. The high speed and high acceleration of our systems dramatically reduce cutting time. Our systems also incorporate flying optics, where the part being cut remains stationary while the laser beam is directed by mirrors. This high-speed design is completely non-contact, so there are no tools to wear or break, and your parts won’t get rolled on during cutting.

Our machines allow you to produce intricate designs

that are difficult and expensive, if not impossible, for a

router. The machine sets the cutting path according to

the original digital artwork, greatly simplifying the

cutting process.

BEAM offers more than just a cutting machine—we offer

an extension directly into your workflow. Whatever the

material—be it nylon, polycarbonate, Mylar, even paper

or steel—you can dramatically improve your

process with our fully integrated system.

Headquarters590 Taylor WaySan Carlos, CA 94070

t 650.654.4453f 650.654.4834

www.beamdynamics.com

If you want to cut it, we’ve done it before and can help you get it done!Call us today at 650 654-4453 and ask for extension 201.

Create detailed designs impossible with a router.

Lasers have allowed intricate wood designs to take any shape imaginable. The laser makes it easy to move beyond the simple geometric designs used in the past. Cut fine detail, inside corners, perfect circles, and small pieces without burning or breaking! With small kerf offsets, wood floor and furniture inlays can be assembled with no gaps between components. Small kerfs also ensure a cost savings on materials because you will incur much less waste.

The proof is in the part – ask to see a sample today!

Enjoy the benefits of a cleaner machine.

Beam Dynamics’ machines are completely enclosed, resulting in a clean, dust-free work environment. As the laser vaporizes the material, a stream of compressed air forces away smoke and particulate – leaving you with parts that are virtually dust free. This means that masking is not required, which can be a huge time savings, especially when cutting smaller pieces. The completely sealed system, with a vacuum table and integrated exhaust, keep your work area clean and odor-free.

SMALL KERFS

CLEAN WORKENVIRONMENT


Dramatically improve your throughput.

Whether you are upgrading from a lower powered laser or are considering purchasing a laser for the first time, Beam Dynamics can greatly enhance your current production rate. Our machines improve speed and accuracy, extend your workflow, and are easy to use and easy to maintain. You will save time and money with a higher powered cutting system by achieving greater throughput, higher production levels, faster turn-around, and lower operating costs.

INCREASEDPRODUCTIVITY

Intricate Wood Designs Cut at Production Speeds

The industry standard in laser cutting, Beam Dynamics’

machines are ideal for companies producing intricate

wood parts, architectural models, custom woodworking,

or inlays. Our tool-less machines produce perfect

parts—splinter free and with beautiful edges—cut

from any type of wood-based materials. Backed

by years of experience, the Beam Dynamics laser

machine is the ideal addition to any production floor.

A BEAM laser cutting system is an important tool for any wood shop because:

Clean work environment: Lasers vaporize materials without dust. Many applications require a dust-free area.


Less material waste: Small kerfs give extremely precise cuts, resulting in a decrease in wasted materials.

No burning: Our high powered, sealed laser results in faster material removal, so there is no burning.

Power control: The system monitors the actual cutting speed and dynamically adjusts laser power as the speed changes.

The small tool cut width (kerf of .006”) enables the cutting of any shape that can be drawn.


Zero tool load: Clamping, complex, or dangerous holding methods are not required when cutting with a weightless beam of light. This is also very helpful when cutting small parts.

Reduce costs and operator time

All types of materials can be cut rapidly and cost-effectively—whether it’s a prototype, small job or full production run. Our machines are so easy to use that a single operator can run several machines simultaneously, increasing throughput and decreasing costs. With virtually no setup time, multiple pallets and automated operation, there can be a dramatic reduction in operating hours compared to traditional cutting machines. You can create complex designs with no setup fees, retooling costs, or time-consuming setup changes. The process is non-contact, so there are no expensive cutting tools to wear or break.

BEAM offers more than just a cutting machine—we

offer an extension directly into your workflow. Our

cutting machines use standard Illustrator or CAD files,

allowing you to easily set up your cutting job. The

operator simply loads the material, selects the file to

cut, and starts the machine. The laser is non-contact,

so there are no tooling costs, or saws to sharpen

and set up.

Our machines allow you to produce parts with extreme

accuracy and speed. Up your production rate, extend

your manufacturing line, and simplify your process with

our fully integrated system.


t 650.654.4453f 650.654.4834



Cost-effectively produce small runs and prototypes.

Beam Dynamics’ die-less cutting technique uses computer generated cutting paths to make it incredibly easy and inexpensive for cutting jobs of any size. No dies or expensive re-tooling is necessary when cutting parts, meaning you can increase profits on short runs. With a faster turn-around and lower costs, you’ll be able to take on more jobs, be more competitive, and ultimately bring in more customers and generate new business.

Create beautiful dross-free edges without deburring.

Conventional steels of up to 1.5 mm cut extremely well with nitrogen or oxygen assisted laser cutting. Our high powered, sealed CO2 laser systems offer “clean cutting” of stainless steel with nitrogen assisted cutting. This high powered application is simple, effective and inexpensive to run and maintain on a Beam Dynamics machine.

COST-EFFECTIVE

CLEAN CUTTING


Develop fine detail and intricate parts with ease.

Laser cutting greatly simplifies the design and manufacturing process. It frees you to design complex parts that are difficult to make with conventional tools. The focused laser beam, as small as .004”, produces intricate detail and very sharp corners. The process is non-contact, allowing very thin metals to be cut without damage. There are also no cutting tools that can wear or break, which means less downtime, fewer maintenance costs, and consistent precision over time.

FINE DETAIL

Precise, Non-contact Metal Cutting without Tooling

Beam Dynamics’ premier laser cutting systems are

ideal for cutting perfect parts from many types of sheet

metal. Our machines eliminate expensive re-tooling

costs and time-consuming stamps by quickly and

easily producing parts directly from the original CAD

files. Be it a small run, a complicated part, or even just

engraving, Beam Dynamics’ machines are the most flex-

ible cutting tools for any production shop.

A BEAM laser cutting system is an important tool for anyone producing metal parts because:

Gas assist nozzle: The system uses gas assist nozzles to improve cut quality and allow metal cutting.

No deburring: Produces perfect, clean edges right off the machine.


Less material waste: Small kerfs give extremely precise cuts, resulting in a decrease in wasted materials.


Zero tool load: Clamping, complex, or dangerous holding methods are not required when cutting with a weightless beam of light. This is also very helpful when cutting small parts.

The small tool cut width (kerf of .006”) enables the cutting of any shape that can be drawn.

Power control: The system monitors the actual cutting speed and dynamically adjusts laser power as the speed changes to maintain consistent cut quality.

Auto Focus: A sensor automatically measures the material thickness and sets the focus appropriately so you don’t have to do it by hand.

Reduce costs and operator time

All types of materials can be cut rapidly and cost-effectively—whether it’s a prototype, small job or full production run. Our machines are so easy to use that a single operator can run several machines simultaneously, increasing throughput and decreasing costs. With virtually no setup time, multiple pallets and automated operation, there can be a dramatic reduction in operating hours compared to traditional cutting machines. You can create complex designs with no setup fees, retooling costs, or time-consuming setup changes. The process is non-contact, so there are no expensive cutting tools to wear or break.

BEAM offers more than just a cutting machine—we

offer an extension directly into your workflow. Our

cutting machines are run on standard CAD software,

allowing you to easily setup your cutting job. The

operator simply loads the material, selects the file

to cut, and starts the machine.

Perform small jobs, large productions, fine engraving,

and detailed parts with equal efficiency and accuracy

on a BEAM machine. Up your production rate, extend

your manufacturing line, and simplify your process

with our fully integrated system.


t 650.654.4453f 650.654.4834



OmniBEAM Advanced Laser Machining Center

Superior Reliability & Performance

Features

• High power and low operating cost sealed CO2 laser

• Auto-Focus system for fast setup

• Large format cutting area

• Gull wing, dual access doors with removable pallet, front and rear pass through

Options

• Machine vision

• Auto-pallet loading

• Bar Code job load

Flexible, High Speed Precision

The OmniBEAM is the compact and powerful answer for prototype to high volume manufacturing applications.

The OmniBEAM is the most versatile choice for precision cutting a wide range of materials, non-metals up to 25 mm and metals up to 2 mm. Simple user interface and job loading software simplifies work set up and increases productivity.

1337.1 mm(52.64 in)

1905 mm(75.0 in)

1612.5 mm (63.5 in)2603.5 mm (102.5 in) Max.

1879.6 mm (74.0 in.)2734.9 mm (93.5 in.)

[Max. 2794 mm (110.0 in.) when computer arm is moved around]

Top CoverOpen

ExhaustDucting

HMI HMITypicalPosition

Mechanical Specifications

Left Side View

Front View

Coherent follows a policy of continuous product improvement. Specifications are subject to change without notice.

Coherent’s scientific and industrial lasers are certified to comply with the Federal Regulations (21 CFR Subchapter J) as administered by theCenter for Devices and Radiological Health on all systems ordered for shipment after August 2, 1976.

Coherent offers a limited warranty for all OmniBEAM laser machining centers. For full details of this warranty coverage, please refer to theService section at www.Coherent.com or contact your local Sales or Service Representative.

System Specifications OmniBEAM 150 OmniBEAM 250 OmniBEAM 400 OmniBEAM 500Laser Power/Peak Power (W) 150/3751 250/7501 400/10001 500/15001

Dimensions (L x W x H) 1630 x 1990 x 1320 mm (64.2 x 78.4 x 52.0 in.)Weight 725 kg (1600 lbs.)Cutting Height 1020 mm (40.0 in.)Working Range x = 1220 mm (48.0 in.)

y = 1220 mm (48.0 in.)z = 300 mm (12.0 in.)

Maximum Speed 50,800 mm (2000 in.)/min. cutting91,500 mm (3600 in.)/min. rapid positioning91,500 mm (3600 in.)/min. raster engraving

Positioning Linear encoders with 2 micron resolution in closed loop with brushless servo motorsAccuracy 25 µm (0.001 in.) positioning accuracy2

5 µm (0.0002 in.) repeatabilityContouring Full look-ahead contouring capabilityMaterials Metal, Plastics, Wood, Paper, Composites, Fabric, RubberSoftware Interface

LaserLink program including: Windows 7 supportG-code supportAI, DXF, HPGL, DWG, Gerber, JPG, BMP, TIF file importFull geometry editingEditable database of laser parametersJob estimator softwareJob management software

Cutting Pallets Removable pallet system with front and rear pass-throughMetal cutting points and honeycomb work support

Laser Power Control Digital laser power controlPower proportional to velocity

Focusing Auto-focusExhaust/Vacuum Bed Vacuum material hold-down plenum and part collection drawer

External high pressure exhaust blower required Cooling External chiller required PC/File Server Requires Windows/EthernetPower (VAC) 208 to 240, 47 to 63 Hz, three-phase, 50ASafety Safety interlocks on all covers and enclosures

Class I system (Complies with 21 CFR Chapter 1, Subchapter J)User Controls Touch Screen control panel

Jog, Bed height controlsHome, Park, Load buttonsExhaust, gas assist controlsEditing of laser settingsNetworked HMI workstation

OmniBEAM™Advanced Laser Machining Center

1 These specifications are applicable as of September 2009 and are subject to change without notice.2 Accuracy quoted is under controlled conditions. Accuracy may vary depending on conditions in customer’s facility.

Printed in the U.S.A. MC-113-10-0M0910Copyright © 2010 Coherent, Inc.

Coherent, Inc.5100 Patrick Henry DriveSanta Clara, CA 95054phone (800) 527-3786

(408) 764-4983fax (408) 764-4646e-mail [email protected]

Benelux +31 (30) 280 6060China +86 (10) 6280 0209France +33 (0)1 6985 5145Germany +49 (6071) 968 333Italy +39 (02) 34 530 214Japan +81 (3) 5635 8700Korea +82 (2) 460 7900UK +44 (1353) 658 833

www.Coherent.com

the laser machining center

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