team products overview spring 09 (6 15 09) (2)
DESCRIPTION
A sampling of drive train products being offered by TEAM IndustriesTRANSCRIPT
www.TEAM-IND.com
Driving Innovation
Copyright 2009 TEAM Industries, Inc. All Rights Reserved
Presenting
TEAM Industries
Driving Innovation
www.TEAM-IND.com
Driving Innovation
Our core competency is designing and manufacturing systems that transmit power and put it to work quietly and efficiently.
We are proud of the American ingenuity that has driven our company and would like to put it to work for you and your organization.
What we do:
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Driving Innovation
Designing & manufacturing drive-train and
chassis components since 1967
Six facilities
ISO 9001:2000 certified or compliant
800,000 sq. ft. manufacturing space
1,000 employees
Background
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Driving InnovationTEAM Industries
• Six facilities covering 800,000 sq. ft. of manufacturing space
Cambridge 1967
Audubon 1984
Bagley 1992
Park Rapids 1994
Detroit Lakes 1995
Andrews, NC 2005
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Driving Innovation
Research & Development
Innovative designs
Impressive and growing intellectual property portfolio
Vibrant “can do” staff
Market knowledge
Always searching for breakthrough technologies and applications that bring new business to your markets
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Driving Innovation
TEAM Product Overview
Golf Primary/Secondary Clutches
Utility/ATV CVT set
TEAM Smart Locker Traction Control
Heavy Duty Electric Transaxle
Standard Front/Rear Differential Unit
Integrated Wet Brake Systems
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Driving InnovationCurrent CVT Applications
•TEAM Industries has supplied CVT components and assemblies to OEMs for more than 30 years. •TEAM manufactures assemblies and components for 300,000+ CVT’s annually.•CVT components and assemblies account for approximately $20 million in TEAM sales.•TEAM designed mechanically actuated CVT systems have led to multiple patents.•Markets for TEAM supplied CVT’s include:
•Snowmobiles•All Terrain Vehicles•Utility Vehicles•Golf Cars
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Driving Innovation CVT Testing at TEAM
Bench Testing-Durability
•Gas engine duty cycle stands used to induce real world loads
-Structural Spin Test•Secondary is qualified to the SAE J1279 standard•Primary qualified to SAE J1240 and J1456
-Other Tests•Overload •Bushing wear•Spring cycling
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Driving InnovationField Evaluation Testing
Acceleration and Recovery•From a standing start the vehicle is accelerated at full throttle until maximum velocity is reached. The throttle is then released and the vehicle is allowed to coast to half velocity. Full throttle is then reapplied to measure the recovery response.
CVT Testing at TEAM
The results show that the primary and secondary respond in a coordinated manner while the ratio remains unchanged.
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Driving Innovation
Field Evaluation Testing
•Maximum Traction Effort•Drawbar force is measured while the vehicle pulls on a stationary object.
•Moving Drawbar Test•The vehicle is loaded to it’s maximum bed load capacity and tows a second vehicle while in high ratio. The second vehicle slowly applies it’s brake to increase it’s draft load to the point of a stall speed situation
CVT Testing at TEAM
TEAM’s advanced scientific approach to CVT testing prove the superiority of TEAM’s CVT products.
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Driving Innovation
TEAM Golf/Light Duty CVT Set
• Roller Design
• Improved Efficiency
• Longer Belt Life
• Smooth Operation
• Greater Back-shifting
• Superior Power Delivery
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Driving Innovation
Rapid Response™ TRP-40 Primary
Applications up to 40 HP
Machined to tight tolerances to reduce backlash and button wear
Durable polymer roller-weights assure long life
Simple, low cost design!
Rapid Response TRP-40Golf/Light Duty CVT
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Driving Innovation
Other Features
Rapid Response TRP-40
Proprietary Roller ProfileTuned for smooth shifting and fast
transient response
Engineered Polymer RollersDurable and low friction
Integral Dust CoverSimple, low-cost solution for sealing out contamination
Golf/Light Duty CVT
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Driving Innovation
Rapid Reaction® TAS Secondary
Rapid Reaction TAS
Roller Cam Follower
•Smoother shifting and faster transient response vs. sliding cams
Machined multi-angle helix
•Higher precision than cast cams
•Allows customization for optimized operational characteristics
Reduced cam radius
•Low rotational inertia for better acceleration and increased torque sensitivity
Golf/Light Duty CVT
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Driving Innovation
Increased Durability
Moveable Bushing Separation
-Assures alignment under heavy load, extends bushing life
Roller Cam Followers
-Eliminates sliding surfaces and associated wear
Rapid Reaction TASGolf/Light Duty CVT
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Driving InnovationImproved Performance
Roller Cam activation -Smoother shifting and faster transient response
Machined multi-angle helix-Higher precision than cast cams-Allows adept customization for various engines
Reduced cam radius-Low rotational inertia for increased acceleration
performance-Increased torque sensitivity
Rapid Reaction TUS-05Golf/Light Duty CVT
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Driving InnovationIncreased Durability
Robust moveable bushing placement-Assures alignment under heavy load, extends
bushing lifeCam helix integral with moveable sheave
-Rigidly supports 2 movable bushings, prevents binding
-Allows optimal length to diameter ratio
Rapid Reaction TUS-05Golf/Light Duty CVT
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Driving Innovation
Package Size• Post Diameter: 1.5”• Outer Diameter: 8”• Length: 6.764”• 1:10 Taper Crankshaft Interface
Rapid Response™ TFP-70 Primary
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Driving Innovation
System Overview
Ratio Specifications• Applications up to 70 HP
• Low Ratio: 3.5:1• High Ratio: 0.66:1• Overall Dynamic Ratio: 5.3:1 with TAS Secondary
TFP-70 Primary
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Driving Innovation
•High power applications•9.5” OD, 5.15” ID, 9.7 lbs•No Relative Rotation Between Sheaves•100% Torque Through Cam•Coil Spring Assist•Key or Spline Interface•Rubber Dampening Capable
Rapid Reaction (Tied) Secondary
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Driving Innovation
Smart Locker ™Electronic Traction Control
Automatically adapts to terrain
Software ‘smarts’ – tunable to application
Provides ground speed readout
Front and Rear ApplicabilityTur f-friendly
Easy steering
3.09, 3.6, & 4.0 Ratios
OptionsManual, cable operation
Pinion Mounted Parking brake (rear)
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Driving Innovation
Smart Locker ™Extremely Tough, Service Ready Product• Over 3 years testing in high horsepower UTV and ATV applications
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Driving InnovationModel EV30 Electric Transaxle
Features & Benefits:•Robust cast-aluminum housing
• Versatile mounting
• Heavy duty gears & bearings
• Fill & drain plugs for easy service
• Heavy duty axle assemblies
• Sealed input shaft
• Quiet operation
• Reduced coupler noise
Available Options:• Independent Suspension version; female or male outputs
• Locking or Limited-slip differential
• 8:1 to 17:1 ratios available
•Bolt on axle assemblies (with optional drum brakes)
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Driving InnovationModel EV30 Electric Transaxle
Specifications:
Ratio: 12.49 Standard (8 to 17 available)
Weight: Approximately 35 pounds (without axle assemblies)
Input Shaft Torque Rating:
• 20 ft-lb Continuous
• 6 million cycles (axle) at 30 ft-lbs
• 65 ft-lb Intermittent Max
Load Rating: 30 series Max: 3500 GVW
Motor Interface: Accepts most standard DC/AC golf & aftermarket motors
Axle/Chassis Mounting Configuration: (6) 3/8-16 tapped holes on a 4.17 inch diameter bolt circle on both sides of gear box
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Driving Innovation
Standard Rear Drive (in development)Differential Lock
Manual (cable) lock Standard
Electric control optional
Zerol Bevel Gears
UTV Applications3.7 Ratio – others possible
High commonality -- based on existing, highly reliable components
Axle tubes optional
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Driving InnovationTEAM – Integrated Wet Brake Technology
• Transaxles, Rear Straight Axles & Differentials (Bevel or Spur) – Maintenance Free– Consistent Braking Performance– Protected from the Elements (Dirt/Water)– Lifetime Brake– No Brake Bias (No Adjustment Required) – Patent Pending
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Driving InnovationConcept to Completion
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Driving Innovation
Thank You
Team Industries 18880 Dan Street
Detroit Lakes, MN 56501
www.team-ind.com
(218) 847-9582