table of contents - aep span install_1007.pdf · flashings perpendicular to the ribs. after the...

25
Table of Contents Introduction 2 Installation 2-7 • Tools for Installation 2-3 • Preparation Instructions 3 • Fastening Method 3 • Sheet laying Procedures 4-5 • Sidelap Sealant Tape Installation 5 • Handling and Storage 5 Notes to the Designer 6-7 Klip-Rib ® Metal Roof Details Klip-Rib Turn Up & Turn Down Tool Usage 8 Gutter 9 High - Low Slope Transition Flashing 10 Low - High Slope Transition Flashing 11 Fascia Transition 12 Hip/Ridge & Vented Ridge Flashings 13 Valley & Eave Flashings 14 Rake & Peak Flashings 15 Sidewall Flashings 16 Endwall Flashings 17 Vent & Hot Stack Flashings 18 Standard & Wide Curb Flashings 19 Curb (Uphill & Downhill) Flashings 20 Curb (Side) Flashings 21 Inside and Outside Corner Flashings 22 Roof, Fascia and Soffit at Rake 23 Mastic Placement 24 Drag Load Per Lineal Foot (Appendix A) 25 Drag Load Resistance (Appendix B) 25 AEP Span A Division of ASC Profiles Inc. Klip-Rib® Installation • October 2007

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Page 1: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Table of ContentsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

• ToolsforInstallation . . . . . . . . . . . . . . . . . . . . . . .2-3• PreparationInstructions . . . . . . . . . . . . . . . . . . . . . . 3• FasteningMethod . . . . . . . . . . . . . . . . . . . . . . . . . . 3• SheetlayingProcedures . . . . . . . . . . . . . . . . . . . .4-5• SidelapSealantTapeInstallation . . . . . . . . . . . . . . 5• HandlingandStorage . . . . . . . . . . . . . . . . . . . . . . . 5

NotestotheDesigner . . . . . . . . . . . . . . . . . . . . . . . . . .6-7Klip-Rib®MetalRoofDetails

Klip-RibTurnUp&TurnDownToolUsage . . . . . . 8Gutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9High-LowSlopeTransitionFlashing . . . . . . . . . . . 10Low-HighSlopeTransitionFlashing . . . . . . . . . . . 11FasciaTransition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Hip/Ridge&VentedRidgeFlashings . . . . . . . . . . . . 13Valley&EaveFlashings . . . . . . . . . . . . . . . . . . . . . . 14Rake&PeakFlashings . . . . . . . . . . . . . . . . . . . . . . . 15SidewallFlashings . . . . . . . . . . . . . . . . . . . . . . . . . . 16EndwallFlashings . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Vent&HotStackFlashings . . . . . . . . . . . . . . . . . . . 18Standard&WideCurbFlashings . . . . . . . . . . . . . . . 19Curb(Uphill&Downhill)Flashings . . . . . . . . . . . . 20Curb(Side)Flashings . . . . . . . . . . . . . . . . . . . . . . . . 21InsideandOutsideCornerFlashings . . . . . . . . . . . . 22Roof,FasciaandSoffitatRake . . . . . . . . . . . . . . . . . 23MasticPlacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DragLoadPerLinealFoot(AppendixA) . . . . . . . . . . . 25DragLoadResistance(AppendixB) . . . . . . . . . . . . . . . 25

AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 2: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

IntroductionThisguideisprovidedasanaidintheinstallationofKlip-Rib®.ItshouldbeusedinconjunctionwiththenotesandrecommendeddetailsincludedintheKIipRib®loadtablesandtheContractDocuments,whereapplicable.

Manufacturinglocations:

Tacoma2141MilwaukeeWayTacoma,WA98421253-383-4955•800-733-4955

Fontana10905BeechAvenueFontana,CA92335909-823-0401•800-272-2466

InstallationAEPSpan’s’Klip-Rib® shallbefastenedwithappro-priatescrewstosupportsaspermanufacturer’srec-ommendations(see page 6)orascalledforontheContractDocuments.Steelsupportsshouldbegal-vanizedorpainted.Sheetsshallhavesidelapsfacingawayfromtheprevailingweather. Sheetingshallprojectaminimumof11/2inchesintogutters.Themaximumprojectionintotheguttershouldallowaccessforcleaning. WheninstallingKlip-Rib®overpurlinsandblan-ketinsulation,themaximuminsulationthicknessis4inches.Themaximumrecommendedspanbetweensupportsis5’0”.Thisspanshouldbereducedinseverewindconditions(negativeload)orheavysnowloads(positiveload).ContactyourAEPSpan’represen-tativewithspecialconditions. Installationofpanelsidelapsealant(see Figure 1, page 5) isrecommendedforroofslopeslessthan2:12(minimumslope1:12)orprojectconditionswithpotentialicedammingorsnowloadsgreaterthan30psf. Flashingsaretobemadefromlikefinishorcompatiblematerialsasdesignated.High-sideflash-ingsshouldcoverthesheetsaminimumof4inches.Flashingattachmentsandcapsaretobemadewith

mechanicalfasteners.ProvidesealantatalltrimlapsandasshownintheKlip-Rib®FlashingsandDetailsGuideand/ortheContractDocuments.Roofs, flashings,andguttersshallbesweptcleanofalldebris(nails,screws,cuttings,filings,etc.)attheendofeachday’swork,andoncompletionofinstallation.Thejobshallbeleftcleanandinaweather-tightcondition.Allsheatingistobeinstalledbyexperiencedcraftsmen.

Note:DesignersshouldconsultAEPSpanregardingthelengthlimitationcausedbytransport,andpracticalconsiderationsifroofingpanelsexceed60feet.

Special Tools For Installing Klip-Rib®

SpecialtoolsarerequiredforthecorrectinstallationofKlip-Rib®.The turn-up/turn-down tool isusedfortwopurposes. The turn-up feature isusedforturningupthesheettraysundertheflashingatthehighendoftheroof.Thishelpspreventanymoisturefromdrainingintothebuildingwhichmightaccumulateundertheflashing.Theturn-upprocedurecanbedonebeforeinstallingthesheetsorafterthesheetshavebeenfas-tenedinplaceifpanelsareinstalledoverpurlins.Inthelattercase,aclearanceofapproximately3inchesisrequiredattheendofthesheetstoallowroomfortheturn-uptool. The turn-down feature isusedtoturndownthepanofthepanelattheloworgutterendoftheroof.Thisturn-downordripedgehelpspreventwaterfromrunningbackalongtheundersideofthesheetsandaddsadditionalstrengthtothepanelswhileeliminating“bowing”ofthetrays.Refertopage8forproperuseofthistool. A notching tool isusedforon-sitenotchingofflashingsperpendiculartotheribs.AftertheKIip-Rib® sheethasbeenfastenedandthesheetendsturnedup,theflashingshouldbeplacedincorrectpositionwhilenotching.Thelowerhandleofthenotchingtoolisplacedalongthetopoftheribwiththenotch-

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

2 October 2007

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inglugsontopoftherib.Thetophandleisthenraisedtoitsfull

extentandthejawofthetoolispushedontotheflatedgeoftheflashingasfarasitwillgo.Closingthehandleswillthennotchtheflashinginlinewiththesheetrib.Thisprocedureisrepeatedoneachribforthefulllengthoftheflashing.

Preparation Instructions for Klip-Rib® Installation1. Checkthatthetopflangesofallpurlinsorsupportsarelyinginplane.Accuratealignmentassuresefficientlockingofsheetsandclips.Misalignmentcaninterferewiththelockingaction,particularlywhereclipsarecloselyspaced.2. Tomaintainmaximumholdingpowerandavoidinterferencewhenattachingtheridges,clipsshouldbe8”-10”fromthetopendofthesheetandatleast3”fromthebottomend.Thehigh-sidetrimshouldbefastened8”oncenter.3. Makespotchecksforthealignmentofsheetsdur-ingerectiontocontrolcreeping.Torectifyalignments,sheetsmaybeadjusted1/8”bypullingtheclipawayorpushingittowardsthesheetwhilefasteningtheclip.4. Allpanelsmustbe“fixed”withfastenerstoresistdragloads.Thesefastenersaretypicallyinstalledthroughthepanelintothepurlinorsubstrateunderthetrimatthehighsideoftheroof.Refertothe“DragLoad”tablesfoundonpage25fortypeandquantityoffastenerssuitableforyourprojectconditions.5. Suitablesoft-soledworkshoesmustbewornwhenwalkingontheroofingsheets.Thesolesmustbeofatypethatwillnotpickupstonesandotherabrasivematerialsthatcoulddamagethesurfaceofthesheets.6. Itistheresponsibilityoftheinstallertotakepropersafetyprecautionsthatareincompliancewithstateandlocalguidelines.Specialattentiontosafetyshould

begiventoroofperimeterareasandinstallationoveropenframing.

Fastening MethodClipfastenersshallbeinstalledinthetwooutbound

clipholes.Whenfourfastenersarerequired,thetwoincrementalfastenersareinstalledininbound

holes(oneeachside).Forattachmentrecommenda-tionsinseverewindenvironments,contactyourAEPSpanrepresentative.See“24 ga Fastener Guide” on page 6forrecommendedfasteners.

Neoprene Closures: Neoprenebottomclosuresshouldbeplacedduringtheinstallationoftheroofpanelsatthebot-tomoftheslopeand shouldbesecuredinplacewiththeuseofgunnablegradesealantbetweentheflashingandtheneopreneclosure.Neoprenetopclo-suresshouldbeusedunderflashingsandontopoftheroofpanelstofillthevoidoftheroofpaneltrays.Thetopneopreneshouldbepositionedsuchthatthefasteners(spacedat8”centertocenter)attachingtheflashingtotheKlip-Rib®ribs,passthroughtheclo-suretosecureitinplace.Sealantshouldalsobeusedbetweentheclosure,roofpanel,andflashingtrim.

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Klip-Rib® Installation • October 2007

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Sheet Laying ProceduresStep 1: WhenliftingKlip-Rib®sheetlengthsontotheroofframe,makesureallsheetshavethefemaleribfacingtowardsthesidewherefasteningistobegin.Attachthefirstrunofthefasteningclipsusingtheappropriatefasteningmethodandfasteners.Makesurethattheclipsareinlineandlocatedsothatthesheetswillbelaidcorrectlyinrelationtootherbuildingele-ments.NOTE:Liftingofpanelbundleswithlongpanellengthsmayrequireuseofa“spreaderbar”toavoiddamagetoroofpanels.

Step 2:Laythefirstsheetoverthefastenedrunofclipsbypositioningthecenterribfirst.Seatthecenterandfemaleribsontoallclipsbypressingdownthecenter

ribandthenthefemaleribovereachfasteningclipalongthefulllengthofthesheet.Whenpositioningthissheet,makesuretheoverhangateachendiscor-rect.Step 3: Thecliphasashortlegandalongleg.Positiontheshortlegofthefasteningclipoverthemaleribofthefastenedsheet.Thecliphasanotchinthelegthatgoesoverthemaleribofthepreviouspanel.Thecliphastobe“rocked”ontothemalelegtoengagethenotchontotheterminatingedgeofthemaleleg.

Usingtheappropriatefasteners,securethecliptothepurlinordecksub-

strate.Shouldtheclippositioncoincidewithamaleribspur,deformthespurwithablowfromarubbermalletsothattheclipwillseatcomfortablyovertherib.

Step 4: Placethesecondsheetoverthesecondrunoffasteningclips,againpositioningthecenterribfirst,andthenpushthefemaleribdownoverthemaleribofthefirstorprecedingsheet.Besurethattheendsofthesheetsareinline.

Step 5: Onshorterspans,thepanelmaybeclippedbyfirstwalkingalongthecenterribandthenthefemalerib.However,arubbermalletwillberequiredforlongerroof-ingspansandforwalls.Clipbothribsoverfasten-ingclipsatsupportsand,whilewalk-ingorpress-

Step 1

Step 2

Step 3

Step 4

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

4 October 2007

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ingonthepanelbeinglaid,strikeitsoverlappingribwithshort,sharpmalletblows.Repeatprocedureasrequiredbetweensupports.Fullinterlockingoftheribsisessentialandthefreeedgeofthemaleribmustengageontheshoulderofthefemalerib.Thisshouldbecheckedbystandingatmidspanclosebesidethemalelegoftheprevi-ouslylaidsheet.Ifitdisengages,snapwiththemallet.RepeatSteps3,4and5forsubsequentpanels.

Step 6: Ifthespaceleftbetweenthelastsheetandthefasciaislessthanhalfasheetwidth,itwillbecoveredbyfasciaflashing.Inthiscase,cutfasteningclipsintwousingtheshortleghalf,securethemaleribateachpurlin.Ifthespaceleftbetweenthelastsheetandtheedgeoftheroofismorethanhalfapanelwidth,thesheettobereplacedshouldbecuttothewidthrequiredandplacedasinSteps3,4and5.

Duringclean-up,makesuretherearenometalparticlesfromdrilling,filing,etc.,remainingontheroof.Cuttingsheetswithpowersawsontopofothersheetingshouldbeavoided. Roofs,flashings,andguttersshouldbesweptclearofalldebrisatleastattheendofeachworkdayanduponcompletionoftheinstallation.Corrosionandpossiblefailureofthezinc/aluminumcoatingmayoccurwhenleadorcopper-basedmaterialsareallowedtoremainincontactwithZincalume®surfacesundermoistconditions.

Figure 1: Sidelap Sealant Tape Installation.

FailuretotakethisprecautionwillresultinunsightlystainingoftheZincalume®coatingasparticlesoxidizeduringexposure. Klip-Rib®roofingandsidingwillperformasspeci-fiedifinstalledinaccordancewiththerecommenda-tionssetforthinthisliterature.

Handling and StorageHandlingandstorageareimportanttotheperfor-manceoftheKlip-Rib®system.Bundlesmustbekeptdryintransitandstoredundercover,clearoftheground,topreventwaterand/orcondensationfrombeingtrappedbetweenadjacentsurfaces.Ifbundlesbecomewet,sheetsshouldbeseparated,wipedcleanwithacleanclothwithoutdelayandplacedsothataircirculationcancompletethedryingprocess.Theseproceduresarerecommendedtoavoidpossibledete-riorationofthecoatingwhichcouldleadtoreducedlifeexpectancyorpoorappearance.Strippable Coating: Avoidexposuretodirectsunlight.Removestrippablefilmaspanelsareinstalled.Touch-Up Painting: Applicationoftouch-uppainttodamagedpaintareasthatinvolveminorscratchesisnotrecommended.Panelsortrimthathaveseverepaintand/orsubstratedamageshouldbereplaced.Touch-uppaintingisnotrecommendedduetodif-ferentialfadeandweatheringcharacteristicsoffactoryandfield-appliedpaintsystems.

Panel Clip

GunnableSealant AboveClip

Continuous5/32"x1/4" ButylTape Sealant onMale Leg.

NOTE:Forsevereconditions,fieldinstallgunnablebutylsealantasindicatedabove.

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

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SubState GauGe or MiniMuM recoMMended

type thickneSS FaStener & Quantity

per clip

Steel Supports/ 3/16”-1/2” (2)12-24x1-1/2SD Metal Decking QuadrexDrivePancake Head,Impax#5 16ga-12ga (2)#10-16SDScrews 18ga (2)#10-16SDScrews 20ga (2)#10-16SDScrews 22ga (4)#10-16SDScrews Rigid Insulation 18ga (2)Dekfast#14Screws Over Metal 20ga (2)Dekfast#14Screws Decking 22ga (2)Dekfast#14Screws Plywood 5/8” (4)#10-12x1”STScrews (Group 1) (2)Dekfast#14Screws** 3/4” (4)#10-12x1”STScrews (2)Dekfast#14Screws** Hem Fir (G=.44) 1”Pene. (2)#10-12x1”STScrews Doug Fir (G=.51) 1”Pene. (2)#10-12x1”STScrews

Notes to the Designer/User Thedetailscontainedinthisbookareintendedtobedesignaids.Actualconditionswillvaryandallsitu-ationshavenotbeentakenintoaccount.Modificationstosuitactualconditionsaretheresponsibilityofthedesigner/user.Ifproductapplicationisinhighsnowloadconditions,pleasecontactanAEPSpanrepresen-tative.

Flashings: Thestandardstyleflashinghasbeendepictedinallthedetails,althoughotherdetailscanbemadetosuityouraestheticneeds.Flashingswhicharefastenedtogethermustallowforexpansionandcontractionofmaterialsandmayrequireexpansionjointswheretheirtotalcombinedlengthexeeds40ft.SeeSMACNAmanualfordetails.Heavysnowcondi-tionsrequirespecialdesignconsiderationandsomedetailsinthismanual,suchasvalleys,maybeinap-propriate.Detailsshownareforapplicationsoversoliddeckingandaresimilarforapplicationsoveropenframing(purlins)andrigidinsulation.Thedimensionsshownontheflashingdetailsinthisbookaresuggesteddimensions.Theycanbealteredtosuitspecificproject

conditions.Certainpanelandflashingdetails,suchaspaneloverhangs,gutters,eaves,rakes,etc.canbeeasilydamagedifaladderisleanedagainstthem.Caremustbetakentoavoidthis.Penetrations,suchasventpipes,skylights,chimneys,etc.mayrequirethatsupportfram-ingbeaddedtomaintainstructuralintegrityandwater-tightnessattheseareas.Toachieveoptimumaestheticappeal,theinstallershoulddetermineapanellayoutwhichpermitstheflashingsrunningparalleltotheroof/wallpanel(e.g.rake,outsidecorner,etc.)tobeofequalsizeatbothendsoftheroofandwalls.

Condensation Control: Itisthedesigner’sresponsi-bilitytodeterminetheneedandcompositionofcon-densationcontrolmaterial,includinginsulation,vaporretardersand/orventing.Metalroofingissusceptibletocondensationanditscontrolshouldbecarefullyconsidered.AnAEPSpanrepresentativeisavailabletoassistindeterminingthecondensationcontrolrequire-mentsofyourspecificproject.

Underlayments: Minimumrequirementis30lb.feltortwolayersof15lb.felt.

24 ga Fastener Guide

* Thistableshouldbeusedasa guideonly.Attachmentsfor yourprojectshouldbe determinedbyanengineer.**Dekfast#14fastenersareused formostapplicationswith rigidinsulationabovedeck. KL65modifiedclipsmustbe usedwithDekfastfasteners.

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

6 October 2007

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Valleys: Valleydimensionsmustbetheproperwidthtoaccountforslope,snow,iceandrainconditions.Valleysandeavesmayrequireaspecialunderlay-ment,astheyaresusceptibletowaterbuild-upandice-damming.Ificeorwaterbacksup,waterintrusionmayoccur.Anunderlaymentsuchasacold-appliedmembraneshouldbeputdownfirst,extending4’-0”upfromthecenterofthevalleyoneachsideandthesamedistanceupfromtheeave.The30lb.feltshouldthenoverlapthismembrane.

Closures: ClosuresontheridgeareheldinplacebythefastenersthatattachtheridgeflashingtotheKlip-Rib®panel.Closuresshouldbecaulkedtopandbottomwithgunnablesealantiftheslopeislessthan3:12.Allclosuresateaveandvalleyconditionsshouldbecaulkedtotheeaveorvalleyflashing,butnottothepanel.Expansionandcontractionistakenoutattheeave,however,thepanelneedstobeabletoslideovertheclosure.

Clips: TherearetwoclipsavailableforKipRib. AKL-65clipforuseoverpurlinsorsolidsubstrateandaKL-65modifiedclipforuseoverrigidinsulation.TheKL-65modi-fiedcliphaslargerrecessedholestopro-videextraclearenceforDekfastscrews.

Tools: Animportantstepinfinishingoffthedetails isintheuseofthetwotoolsdesignedspecificallyforKlip-Rib® . Notching tool:isusedtonotchflashingattheupperslopeendofthepanel.Thetoolproducesanotchinthe

flashingtrimallowingatabtobeplacedbetweentheribstocreateawindandweatherblock. Turn-up/Turn down tool:isusedto“turn-up”thepanelpansattheupperendofthepanel,beforethepanelsareinstalledtoformadamattheendofthepanelwhichguardsagainstwaterinfiltrationduetowind-drivenrain.Theturn-downfeatureisusedto“turndown”thepansatthelowerendofthepanelafterithasbeeninstalledminimizingtheproblemofwaterwickingbackunderneaththepanel.Seepage8forproperuseofthistool.

Application: Klip-Rib®issecuredtothesubstrateusingconcealedclipsanddoesnotactasadiaphragm.Analternativebracingordiaphragmsystemmustbeemployedtotransfertherequiredshearloads.Thepanelmustalsobepinnedattheridgetoresistthe‘drag’loadcausedbysnowloads,liveloads,thermalmovementandgravity.Theintensityofthedragisafunctionoftheslope,theloadsandthelengthofthesheet.Appendix“A”givesthedragloadsforvariousslopesandloadingconditionsAppendix“B”giveslateralresistancesfordifferentmaterialsandfastenertypes.Klip-Rib®canbeinstalledoverwood,steelframingorrigidinsulation.Wheninstalleddirectlyoverrigidinsulationintermittentsupportsarenotrequired.However,perimeterstructuralmembersareneededforpinningthepanelattheridgeandforsupportunderflashings.Itisnotrecommend-edthatKlip-Rib®beusedonslopesoflessthan1:12,especiallyinsnowareas.Keeproofpenetrationstoaminimum.

Allflatmetalsurfacescandisplaywavinesscommonlyreferredtoas“oilcanning”.Thisiscausedbysteelmilltolerancesandvariationsinthesubstrateandroofingunderlayments.Darkercolorswillaccentuateoilcan-ningmorethanlighter,moreneutralcolors.However,KlipRib®resistsoilcanningbetterthanmostpanelsduetoitsribspacingandtheminorribsinthepaneltrays.Oilcanningisaninherentcharacteristicofflatsteelproducts,notadefect,andthereforeisnotacauseforpanelrejection.

ContactyourAEPSpanrepresentativeifyouhaveanyquestionsabouttheuseorinstallationofKlip-Rib® and itsaccessories.

KL-65 CLIP(STANDARD CLIP)

7/32” DIA(6 PL)

2 1/2”

1 1/2”

7/32” DIA(4 PL)

RECESSED SCREW POCKET(2 PL)

KL-65 MOD. CLIP(FOR USE OVER RIGID INSULATION)

9”

9/32” DIA(2 PL)

KL-65 CLIP(STANDARD CLIP)

7/32” DIA(6 PL)

2 1/2”

1 1/2”

7/32” DIA(4 PL)

RECESSED SCREW POCKET(2 PL)

KL-65 MOD. CLIP(FOR USE OVER RIGID INSULATION)

9”

9/32” DIA(2 PL)

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

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Klip-Rib Turn Up & Turn Down Tool Usage

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

8 October 2007

Page 9: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

125º

120º

120º

HOOK

(VARIES)

(VARIES)

HOOK

KLIP-RIB ROOF PANEL

CLIP

22 GA. GALV. CONTINUOUSCLEAT FASTENED @ 12" O.C.OVER 1 ROW OF SEALANT

POLYETHYLENE CLOSURE SET INSEALANT TOP (OPTIONAL) AND BOTTOM

TURN DOWN PANEL AT END1 12/" MIN. OVERHANG

EAVE FLASHING, LAP 6" MIN.WITH 2 ROWS OF GUNNABLEGRADE CAULK AT LAPS

PLYWOOD SHEATING

22 GA. CONTINUOUSCLEAT FASTENED @ 12" O.C.OVER 1 ROW OF SEALANT

KLIP-RIB ROOF PANEL

CLIP

POST HUNG GUTTER HOOK

GUTTER STRAP

POLYETHYLENE CLOSURE SET INSEALANT TOP (OPTIONAL) AND BOTTOM

TURN DOWN PANEL AT END1 1/2" MIN. OVERHANG

POST HUNG SCULPTURED GUTTER LAP6" MIN. WITH 2 ROWS SEALANT,FASTEN LAP WITH STAINLESSSTEEL BLIND RIVETS AT UPPEREND OF GUTTER FACE ONLY

PLYWOOD SHEATHING

Gutter Hook

Gutter

Gutter

125º

120º

120º

HOOK

(VARIES)

(VARIES)

HOOK

KLIP-RIB ROOF PANEL

CLIP

22 GA. GALV. CONTINUOUSCLEAT FASTENED @ 12" O.C.OVER 1 ROW OF SEALANT

POLYETHYLENE CLOSURE SET INSEALANT TOP (OPTIONAL) AND BOTTOM

TURN DOWN PANEL AT END1 12/" MIN. OVERHANG

EAVE FLASHING, LAP 6" MIN.WITH 2 ROWS OF GUNNABLEGRADE CAULK AT LAPS

PLYWOOD SHEATING

22 GA. CONTINUOUSCLEAT FASTENED @ 12" O.C.OVER 1 ROW OF SEALANT

KLIP-RIB ROOF PANEL

CLIP

POST HUNG GUTTER HOOK

GUTTER STRAP

POLYETHYLENE CLOSURE SET INSEALANT TOP (OPTIONAL) AND BOTTOM

TURN DOWN PANEL AT END1 1/2" MIN. OVERHANG

POST HUNG SCULPTURED GUTTER LAP6" MIN. WITH 2 ROWS SEALANT,FASTEN LAP WITH STAINLESSSTEEL BLIND RIVETS AT UPPEREND OF GUTTER FACE ONLY

PLYWOOD SHEATHING

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High - Low Slope Transition Flashing

POLYETHYLENE CLOSURE SET INSEALANT TOP (OPTIONAL) & BOTTOM

6"

(VARIES)

1/2" HEM

KLIP-RIB ROOF PANEL

CLIP

SLOPE TRANSITION

POLYETHYLENE CLOSURE SET INSEALANT TOP AND BOTTOM

FASTENER WITH EPDM WASHERAND COLOR MATCHED HEADFASTEN 8" O.C. INTO RIB THROUGH CLOSURE

KLIP-RIBROOF PANEL

WOOD BLOCKING

UNDERLAYMENT

FIELD TURN UP PAN

FASTENERS TO RESIST DRAG LOAD(See appendices A&B) CLIP

8" MAX

High-Low Slope Transition

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

10 October 2007

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Low - High Slope Transition Flashing

POLYETHYLENE CLOSURE SET INSEALANT TOP (OPTIONAL) & BOTTOM

(VARIES)

6"

1/2" HEM

FASTENER WITH EPDM WASHERAND COLOR-MATCHED HEADFASTEN 8" O.C. INTO RIB THROUGH CLOSURE

8" MAX.

KLIP-RIB ROOF PANEL

SLOPE TRANSITION

CLIP

UNDERLAYMENT

WOOD BLOCKING

FIELD TURN UP PAN

FASTENERS TO RESIST DRAG LOAD(See appendices A&B)

POLYETHYLENE CLOSURE SET INSEALANT TOP AND BOTTOM

CLIP

KLIP-RIB ROOF PANEL

Low - High Slope Transition

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 12: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

KLIP-RIB ROOF PANEL

CLIP

CUT MAJOR RIBS ONLY

"KNEE CAP" SEAL ANDRIVET IN PLACE

STRUCTURAL MEMBER

KLIP-RIB FASCIA PANEL

STRUCTURAL MEMBER

CLIP

POLYETHYLENE CLOSURE

DRIP FLASHING, LAP6" MIN. WITH 2 ROWS SEALANT

FASTENER WITH EPDMWASHER SPACED @ 24" O.C. MAX.

SOFFIT PANEL

Fascia Transition

Drip

Note:Toeliminateflexingofthekneecapduetothermalmove-mentofthepanels,itmaybedesirabletomaketheroofandfasciaseparatepanelswhereroofpanelsgreaterthan35ft.areused.

1/4”GAP FOR DRAINAGE

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

12 October 2007

Page 13: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Hip/Ridge & Vented Ridge Flashings

HIP/RIDGE FLASHING, FIELDNOTCH & TURN DOWN. LAP6" MIN. WITH 2 ROWS SEALANT

FIELD TURN UP PAN

FASTENERS WITH EPDM WASHERAND COLOR-MATCHED HEADFASTEN 8" O.C. INTO RIBTHROUGH CLOSURE

POLYETHYLENE CLOSURE SET INSEALANT TOP & BOTTOM

FIELD NOTCH & TURN DOWN TRIM

KLIP-RIB ROOF PANEL

UNDERLAYMENT

PLYWOOD SHEATING

* For Hips, 45º beveled closures are available

26 GA. PERFORATED ANGLE1 1/2" X 5 1/2"

RIDGE FLASHING, LAP 6" MIN.WITH 2 ROWS OF SEALANT

FASTENERS WITH EPDM WASHERAND COLOR-MATCHED HEADFASTEN 8" O.C. INTO RIB

FIELD TURN UP PAN

FASTENER @ 24" O.C.INTO RIB

KLIP-RIBROOF PANEL

UNDERLAYMENT

MIN. 2 FASTENERS TO RESIST DRAG LOAD (See Appendices A&B)

MIN. 2 FASTENERS TO RESISTDRAG LOAD (See Appendices A&B)POLYETHYLENE CLOSURE SET

IN SEALANT TOP AND BOTTOM, TYP.

Hip/Ridge Hip/Ridge(optional)

Vented Ridge Perforated Angle

Hip/Ridge Flashing

Vented Ridge Flashing

NOTES:•Ridgeflashingdimensionslargerthan8”eachsidemayrequireadditionalsupport.•Freeairspaceanddimensionstobecalculatedbydesigner.•ForHips;45˚beveledclosuresareavailable.

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 14: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Valley & Eave Flashings

21 1/2" 1"

1 1/2"1 1/2"

1/2"

2"

6"

4"

"

"

"

KLIP-RIB ROOF PANELUNDERLAYMENT

CLIPSEE DETAIL "A"POLYETHYLENE CLOSURESET IN SEALANT TOP(OPTIONAL) & BOTTOM

TURN DOWN PANEL1 1/2" MIN. OVERHANG

EAVE FLASHING, LAP 6" MIN.WITH 2 ROWS OF SEALANT

FASTENER WITH EPDMWASHER SPACED @ 8" O.C.

POLYETHYLENE OUTSIDE CLOSURE

SEE DETAIL "B"

22 GA. GALV. CONTINUOUSCLEAT FASTENED 8" O.C.

UNDERLAYMENT

DETAIL B22 GA. GALV. CONTINUOUSCLEAT FASTENED 12" O.C.OVER 1 ROW OF SEALANT

KLIP-RIB ROOF PANEL

45º BEVELED POLYETHYLENE CLOSURE SETIN SEALANT AT BOTTOM ONLY VALLEY FLASHING, LAP

12" WITH 2 ROWS SEALANT

COLD APPLIED CONT. MEMBRANEUNDERLAYMENT MIN. 48" EACH SIDE OFCENTER WITH MIN. 3" LAP IS RECOMMENDED FOR HEAVY SNOW CONDITIONS.(See "Notes To Designer")

CLIP DETAIL A

22 GA. GALV. CONT. CLEATSEE DETAIL "A"

Valley Cleat Angle Cleat Eave

Valley Flashing

Eave Flashing

NOTES:•ConsultwithAEPSpanifheavysnowandiceconditionsexist.•Minimumslopeforthisdetailis2:12.•45˚beveledclosuresareavailable.

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

14 October 2007

Page 15: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Rake & Peak Flashings

KLIP-RIB ROOF PANEL

UNDERLAYMENT RUN OVER ROOFEDGE OUTSIDE MAIN ENVELOPE

1/2" x 1/8" BUTYL TAPE APPLIED TO THEWEATHER SIDE OF FASTENER

ADD FLASHING SUPPORT AS NEEDED

FASTENER WITH EPDM WASHERAND COLOR-MATCHED HEADFASTEN 12" O.C. MAX.

RAKE FLASHING, LAP 6" MIN.WITH 2 ROWS SEALANT

22 GA. CONTINUOUS CLEATFASTEN 12" O.C. WITHPANCAKE HEAD SCREW

PEAK FLASHING, FIELD NOTCH ANDTURN DOWN. LAP FLASHINGS 6" MIN.WITH 2 ROWS OF SEALANT

FIELD TURN UP PANS

MIN. 2 FASTENERS TO RESIST DRAG LOAD(See Appendices A & B)

FASTENER WITH EDPM WASHER ANDCOLOR-MATCHED HEAD FASTEN 8" O.C.INTO RIB THROUGH CLOSURE

POLYETHEYLENE CLOSURE SET INSEALANT TOP AND BOTTOM

FIELD NOTCH AND TURN DOWN FLASHING

KLIP-RIB ROOF PANEL

UNDERLAYMENT RUN OVER ROOFEDGE OUTSIDE MAIN ENVELOPE

PLYWOOD SHEATING

22 GA. CONTINUOUS CLEATFASTEN 12" O.C. WITHPANCAKE HEAD SCREW

1 3/4"

8"

6"2"

1/2"

1 3/4"

8"

6"

Rake Angle Cleat Peak

Rake Flashing

Peak Flashing

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 16: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Sidewall Flashings

1 ROW OF SEALANT

REGLET BY OTHERS

24 GA. COUNTER FLASHINGFINSIHED TO MATCH PANELSAPPLIED OVER SEALANT

SEE DETAIL 'A'

SIDEWALL FLASHING,LAP 6" MIN. WITH 2 ROWSSEALANT

ADD SUPPORT IF NEEDED1/2" X 1/8" BUTYL TAPE APPLIEDTO WEATHER SIDE OF THEFASTENER

KLIP-RIB ROOF PANEL

UNDERLAYMENT

FASTENER WITH EPDMWASHER & COLOR MATCHEDHEAD FASTEN 12" O.C.

1 1/2"

1 1/2"

6"

1 3/4"

DETAIL "A"

HEM

8" MAX.

HOOK

HOOK

Cleat Sidewall

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

16 October 2007

Page 17: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

•1/2" x 1/8" BUTYL TAPE ON TOP OF RIB AT FASTENER LOCATION

1 ROW OF SEALANT

REGLET BY OTHERS

24 GA. COUNTER FLASHINGFINISHED TO MATCH PANELSAPPLIED OVER SEALANT

22 GA. GALVANIZED CONT.CLEAT FASTEN @ 12" O.C.APPLIED OVER SEALANT

SEE DETAIL "A"

ENDWALL FLASHING LAP6" MIN. WITH 2 ROWSSEALANT

FIELD TURN UP PANS

FASTENER TO RESIST DRAGLOAD (See Appendices A & B)

FASTENER WITH EPDM WASHER &COLOR-MATCHED HEAD FASTEN 8" O.C.INTO RIB AND THROUGH CLOSURE

FIELD NOTCH & TURN DOWN FLASHING

KLIP-RIB ROOF PANEL

UNDERLAYMENT

POLYETHYLENE CLOSURE SET INSEALANT TOP & BOTTOM

DETAIL "A"

Endwall Flashings

Endwall Cleat

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 18: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Vent & Hot Stack Flashings

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

18 October 2007

Page 19: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

CURB NOT BY AEP SPAN

FOR CURBS WIDER THAN 36'A WELDED CRICKET IS REQUIRED

CurbFlashing(Uphill)

CurbFlashing(Uphill)

CurbFlashing(Side)

CurbFlashing(Side)

CurbFlashing(Side)

CurbFlashing(Side)

CurbFlashing(Downhill)

CurbFlashing(Downhill)

Standard & Wide Curb Flashings

Seepages19and20fordetails.

Seepages19and20fordetails.

Wide Curb Flashing with Cricket

Standard Curb Flashing

19

AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 20: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

20 October 2007

Curb (Uphill & Downhill) Flashings

B –Curb Flashing (Downhill)

A –Curb Flashing (Uphill)

Curb (Uphill)

Note:Allskylightflashingsarecustomduetogeographicalandjobconditions.

Curb (Downhill)

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

20 October 2007

Page 21: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

21

AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

C –Curb Flashing (Side)

D –Curb Flashing (Side)

Curb (Side) Flashings

Curb (Side)

Note:allskylightflashingsarecustomduetogeographicalandjobconditions.

21

AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 22: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

KLIP-RIB WALL PANEL

INSIDE CORNER FLASHING

FASTENER WITH EDPM WASHERAND COLOR MATCHED HEADFASTEN 24" O.C. MAX.See Mastic Placement Detail, Page 23

FASTENER WITH EDPM WASHERAND COLOR MATCHED HEADFASTEN 24" O.C. MAX.See Mastic Placement Detail, Page 23

OUTSIDE CORNER FLASHING

KLIP-RIB WALL PANEL

Inside and Outside Corner Flashings

Inside Corner

Outside Corner

Inside Corner Flashing

Outside Corner Flashing

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

22 October 2007

Page 23: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Roof, Fascia and Soffit at Rake

MIN. 2 FASTENERS PER PANEL(MUST BE ADEQUATE TOSUPPORT WEIGHT OF PANELS)

1/2" X 1/8" BUTYL MASTICAPPLIED TO WEATHER SIDEOF FASTENER

KLIP-RIB ROOF PANEL

RAKE TRIM

CONTINUOUS CLEAT22 GA. GALVANIZEDFASTEN @ 8" O.C.

KLIP-RIB FASCIA PANEL

CLIP

PANCAKE HEAD SCREW@ 24" O.C.

NEOPRENE INSIDE CLOSURE

DRIP FLASHING

SOFFIT PANEL

SOFFIT PANEL TRIM

SEALANT

Rake Angle Cleat Drip

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Page 24: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

5/32" X 1/4" BUTYL TAPE SEALANT

GUNNABLE SEALANT UNDER CLIP

KLIP-RIB ROOF PANEL

KLIP-RIB ROOF PANEL

KLIP-RIB CLIP

FLASHING

FASTENER WITH EDPM WASHERAND COLOR-MATCHED HEADFASTEN @ 12" O.C. MAX.

1/2" X 1/8" BUTYL MASTIC APPLIED TO THE WEATHER SIDE OF FASTENER

KLIP-RIB ROOF PANEL

Mastic Placement

Note:Sidelapsealanttapeandgunnablesealantunderthepanelclip isrequiredforslopesof2:12orless.

KLIP-RIB ROOF PANEL

GUNNABLE SEALANT ABOVE CLIP

CONTINUOUS 5/32” X 1/4” BUTYL TAPE SEALANT ON MALE LEG

KLIP-RIB CLIP

KLIP-RIB ROOF PANEL

Klip Rib® Metal RoofInstallation and Flashings & Details Guide

24 October 2007

Page 25: Table of Contents - AEP Span Install_1007.pdf · flashings perpendicular to the ribs. After the KIip-Rib® sheet has been fastened and the sheet ends turned up, the flashing should

Appendices “A” and “B”

Appendix ADragLoadPerLinealFoot(PLF)

Snow Load, psf

Slope 25 30 35 40 45 50 55 60 65

1/2:12 1 .39 1 .67 1 .94 2 .22 2 .50 2 .78 3 .05 3 .33 3 .61

1:12 2 .77 3 .32 3 .88 4 .43 4 .98 5 .54 6 .09 6 .64 7 .20

2:12 5 .48 6 .58 7 .67 8 .77 9 .86 10 .96 12 .06 13 .15 14 .25

3:12 8 .08 9 .70 11 .32 12 .94 14 .55 16 .17 17 .79 19 .40 21 .02

4:12 10 .54 12 .65 14 .76 16 .87 18 .97 21 .08 23 .19 25 .30 27 .41

5:12 12 .82 15 .38 17 .95 20 .51 23 .08 25 .64 28 .21 30 .77 33 .33

6:12 14 .91 17 .89 20 .87 23 .85 26 .83 29 .81 32 .80 35 .78 38 .76

7:12 16 .80 20 .15 23 .51 26 .87 30 .23 33 .59 36 .95 40 .31 43 .67

8:12 18 .49 22 .19 25 .89 29 .58 33 .28 36 .98 40 .68 44 .38 48 .07

9:12 20 .00 24 .00 28 .00 32 .00 36 .00 40 .00 44 .00 48 .00 52 .00

10:12 21 .34 25 .61 29 .88 34 .14 38 .41 42 .68 46 .95 51 .21 55 .48

11:12 22 .52 27 .03 31 .53 36 .04 40 .54 45 .05 49 .55 54 .06 58 .56

12:12 23 .57 28 .28 33 .00 37 .71 42 .43 47 .14 51 .85 56 .57 61 .28

Appendix BKlipRib24gaugeDragLoadResistanceFastener Type Substrate Capacity

#12-14x1”SD 16ga.steel 234

1/4-14x7/8”LapSD 22ga.steel 184

#14x1”TypeAMilledPoint 1/2”plywood 128

#14x1”TypeAMilledPoint 2xDouglasFir 57

DragLoadResistance(lbs)Fastener Type Number of Fasteners per Panel

2 3 4 5 6 7 8 9 10

#12-14x1”SD 468 702 936 1170 1404 1638 1872 2106 2340

#14x7x8”LapSD 368 552 736 920 1104 1288 1472 1656 1840

#14x1”TypeAMilledPoint 256 384 512 640 768 896 1024 1152 1280

#14x1”TypeAMilledPoint 114 171 228 285 342 399 456 513 570

Notes: 1)MultiplythesheetlengthbythedragloadindicatedinAppendixAtodeterminethetotaldragloadonthesheet.

2)#12-14x1”ImpaxSDvaluesarebasedona16gaugeminimumsubstrate. 3)1/4-14x7/8“LapTekvaluesarebasedona22gaugeminimumsubstrate. 4)#14x1”TypeAvaluesarebasedonaminimum1/2”C-Dplywoodor1”nominalDoug-Fir. 5)MatchthedragloadfiguredfromAppendixAwiththeloadforthecorrectsubstrateinAppendixBtodeterminethenumberoffastenersrequiredperpanel.Placefastenersasshownintheprecedingdetails.

6)Fastenersmustbelocatedaminimumof1”fromeachotherandfromtheendofthepanel.

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AEPSpanADivisionofASCProfilesInc.

Klip-Rib® Installation • October 2007

Drag Load Per Lineal Foot of Klip-Rib®