subsea production systens ge
TRANSCRIPT
Subsea Production SystemsSubsea Forum - Young Engineers Day Paris, 13th June 2007
Paul BetteridgeSubsea Business Development Director
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Agenda
Typical Subsea Development Overview• The Building Blocks
Subsea Xmas Trees• Overview• Conventional Dual Bore• Horizontal
Production Control Systems• System Overview
Manifolds• Overview
Connection SystemsQuestions
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Subsea Development Overview
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Well Slot#4
Well #3
Well #2
Well #1
DualFlowlines
SUTA
PLET
SDU
EFL/HFL(typ.)
MainUmbilical
In-fieldUmbilical
Host Facility
FlowlineJumperDual
Flowlines
SDU
PLET
Manifold #1
Manifold #2
PiggingLoop
The Building Blocks
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Exploration and Production Frontier
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Xmas Trees
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Xmas Tree Overview
Provides a pressure containing method to safely cap the Well via its interface with the subsea Wellhead
Xmas Tree features:• Control, monitor and condition either produced or injected media.
(Designs for either 5000, 10000 or 15,000 psi wp)• Provides normal and failsafe methods of shutting the Well at the mudline• Provides a interface to re-enter the Well at any time during the life of the
field• Provides a platform/interface from which to monitor down hole pressure
temperature or ‘smart well’ systems & applications • Provides a platform/interface from which to inject chemicals either down
hole or at the Xmas Tree
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Subsea Production Systems
Dual Bore TreeDiverless
Mono Bore TreeDeepwater
Mono Bore TreeShallow Water
Dual Bore TreeDeepwater
Tree SystemsHorizontal TreeDeepwater
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Horizontal vs Conventional Tree
Horizontal Tree Conventional Tree
Tree Cap
Crown Plugs
Tubing Hanger
Treehead
Tree Connector
Wellhead
Tree Cap
Master Valve Block
Tree Connector
Tubing Hanger
Wellhead
= Gate Valves
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Controls
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Subsea Production Control Systems
Control system fully integrated with host facilityDeepwater diver less intervention (retrievable)Fieldbus comms and instrument architectureLong Offset (200km +)Qualified to 3000m Water depthCombined or separate comms and powerIntelligent (smart well) Completion interfacesOptional Fiber Optic commsHP/HT compatible
Multiplexed Electro-hydraulic Control Systems
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Subsea PCS Functional Requirements
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System Overview - Topsides
• Master Control Station• Hydraulic Power Unit• Methanol / chemical
injection skids• Accepts platform ESD
signals• Topside Umbilical
Termination Unit
Pump control
panelESDPSD
MCS
HPS
HFS
UPS
PC
Methanol Injection
Skid
Chemical Injection
Skid
PJB
Hydraulic
Electrical Cables
Chemical
Methanol
Umbilical
Topside Equipment
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System Overview - SubseaSubsea Equipment
• Umbilical Termination Assembly
• Control Pod on Tree / Manifold
• Readback of pressure / temperature / choke position / downhole data
Umbilical Termination
Assembly
Manifold
Subsea Tree
Electrical Hydraulic/ Chemical Umbilical
Subsea Control Module
Electrical Flying Lead
Hydraulic Flying lead
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Master Control StationTypical well page on MCS
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Manifold Systems
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Subsea Manifold Systems
Template Manifolds
Cluster Manifolds
Internal or External Pigging Loops
Vertical or Horizontal Jumper Connections
Skirt, Monopile or Suction Anchor Foundations
Moonpool Installable Manifolds
Pipeline End Manifolds (PLEM), Pipeline End Terminations ( PLET) and Riser Bases
5, 10 or 15k Pressure Ratings
Insulation Systems to meet Flow Assurance requirements
Distribution System based on hard piped, multibore connections or ROV Jumpers
A large variety of Subsea Manifold configurations, based on standard building blocks:
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Product Overview / Key FeaturesFoundation StructuresSeven Heads
Mudmat – Hard to medium soil conditions. Large areas
required, high slamming loads in splash zone.
Piles – not very commonly used. Special equipment needed during installation .
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Product Overview / Key Features
Suction Pile, robust foundation concept from soft to “ultra soft” soil conditions (typical West Africa).
Guide mast on suction pile interfaces centre column on manifold.
Levelling possible by adjustment of position of guide cone
Foundation Structures (cont’d)
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Product Overview / Key FeaturesFoundation Structures (cont.)
PLEM Foundation Kuito 1B
Suction Pile (Bonga)
Suction Piles (Lobito)
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Product Overview / Key FeaturesProduction Templates
Wellheads w/trees and manifold located on one common foundation structure.
Cost effective; infield jumpers not required, connection between tree and manifold normally through a Choke Bridge Module.
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Connection Systems
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Connection SystemsMain type of connectors
Collet ClampMandrel (dogs)
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Connection SystemsSubsea connection systems
Rigid Jumpers and Tie-in Spools
Flexible Flowlines
Umbilicals
Single bore and Multibore Hubs
Clamp, Mandrel and Collet Connectors
Horizontal and Vertical Configurations
Subsea Winch Systems
Stab & Hinge Over Systems
ROV Jumper / “Flying Lead” Systems
Subsea Connection Systems features diverless connectors and tooling systems for most applications:
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Vetcogray Experience –Subsea Production Systems
Subsea Trees – 900 (300 pcs Horizontal & 600 pcs Conventional)
Subsea Controls – 500 pcs
Subsea Manifolds – 80 pcs
Subsea Connections 1000
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Questions?
Thank YOU for attending!