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GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating conditions

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Page 1: Subsea Wellhead Solutions - GE Oil & Gas · GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating

GE Oil & Gas

Subsea Wellhead SolutionsAdvanced technologies with industry-proven reliability, performance, and safety for all operating conditions

Page 2: Subsea Wellhead Solutions - GE Oil & Gas · GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating

Reliabilityis a must

GE pushes the technology boundaries needed to increase reliability, flexibility, speed and performance. With more than 40 years of in-field experience and over 1,000 systems installed worldwide, our heritage includes robust casing connectors dating back to the 1960s and game changing wellhead designs back to the early 1990s. The driving force behind our successful technology has always been a design approach that draws from our customers’ actual in-field experience, and their evolving need for higher efficiency and dependability. Through collaboration and commitment, our people have delivered such innovations as the patented MS metal-to-metal sealing technology, robust wellheads and connectors now used around the world.

Today, we continue to partner with operators, technology and services providers to enable safe, sustainable, and reliable growth in the offshore industry. Our products are designed, tested and proven for industry-leading performance, safety and efficiency in a wide range of operating conditions.

We tap into the full breadth of experience across all GE’s different industrial sectors — from healthcare to aviation, power and water — and apply it to oil and gas. We call this synergetic approach the GE Store. It unlocks the power of over 50,000 technology experts around the globe who are continually inventing the new industrial age — helping us bring innovative solutions to the market faster and more cost effectively.

To help projects overcome increasing capital costs, we develop standardized configurable solutions that improve speed to market and enhance operations. Our innovative FastWorks approach to product development combines tools and behaviors that deliver better outcomes for customers, faster. FastWorks is reshaping our business culture and the way we collaborate with customers, bringing all project teams together under a unified goal. It’s already helped deliver more than 75 MS-700 subsea wellhead systems with industry-leading delivery schedules well ahead of customer due dates.

collaborating for speed

Offshore operations are moving into deeper waters, more remote locations, and more challenging environments with increasing temperatures and pressures. As they push past the boundaries of 10,000 ft (3,000 m) depths and 30,000 ft (9,100 m) wells, financial pressure and technological complexity increase exponentially. In these scenarios, collaboration among oil and gas players is fundamental to provide the industry with production systems and expertise to enable optimized, ultra-reliable performance throughout life-of-field.

Page 3: Subsea Wellhead Solutions - GE Oil & Gas · GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating

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Standard features of GE subsea wellheads• Dualtaperedsocketloadtransfer(upto7millionft-lbs)

• Passiveloadshoulder(7and8millionlbsloadcapacity)

• Highpressurehousinglockdownloadrating(4millionlbs)

• Fullmetal-to-metal,pressure-setsealstestedto350°F

• Secondarymetalsealareas

• Maximumsystemflow-by(16sq.in.)

• Casinghangerflow-byparticlesizeof0.75"

• High-pressuretolow-pressurehousinghydrateseal

• Reliablerunningtools

• ProventimesavingsindeepwaterwithTripSavingTools

• Manufacturedtothelatestindustrystandards,API17Dand6A

Superior preloadEffectivetransferloadingfromthehigh-pressurehousingintothelow-pressurehousingiscriticaltoreducefatigue.GE Oil & Gasachievesthiswithauniquepatenteddual-taperedsocketdesign.Ourpassivepreloadedstylewellheadmakesarigidconnectionthroughradialpreloadinggeneratedby

weightwithouttheuseofbootstraporpreloadtoolingtypicalofaxialpreloadedwellheaddesigns.

Thetaperedsocketinterfaceusesamultiple-steplatchdesignthatdelivershighcapacitiesinminimalspace.Theheavy-dutylatch,ratedfor4millionlbslockdowncapacity,isstandardforourlatestgenerationofMS-700,MS-800,andSFXwellheadsystems.Thedesignhasanultimatecapacityofover6millionlbstobeatthedemandingrequirementsofdeepwaterdrillingwithdynamicallypositionedrigs.Abulkrubbero-ringandXylancoatingensurefull-ratedcapacityisstillachievedafterextendedperiodssubsea.

Page 4: Subsea Wellhead Solutions - GE Oil & Gas · GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating

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1. Gasket

2. Adapterkit

3. DW-HDH4high-capacityprofile

4. Housing

Advanced connector profiles The H-4 connector family is a GE patented design that has been adopted industry wide for its leading reliability dating back to 1964. Smartly engineered with simple operating characteristics and advanced metal-to-metal sealing, the modern hydraulically operated H-4 provides excellent bending and tensile load capabilities, and a long, economical service life. It’s also highly versatile and field-proven for BOP stack to wellhead, LMRP to BOP stack, and completion tree to wellhead connections.

Wellhead ring gaskets• Seals the wellhead to H-4 interface• Achieves complete gas-tight sealing up to 20,000 psi• Available in VGX-2 high temperature, high-pressure version• Also available in VT-2 secondary seal surface version

VX-2 Cadmiumplated,carbonsteelratedfor10,000 psiorstainlesssteelratedfor15,000 psiat250°F.

VT-2Secondarysealwithindependentsealsurface—usedwhenVXprofileisdamaged.Ratedfor15,000 psiat250 °F.

VGX-2High-performanceratedfor20,000 psiat350°F.

VT-2SealTaper(Secondary)

VX-2&VGX-2SealTaper

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Page 5: Subsea Wellhead Solutions - GE Oil & Gas · GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating

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MS-700 subsea wellhead systemSincelaunchedin1991,ourMS-700remainsoneofthemostwidelyusedsubseawellheadsystemsintheworld.ItsversatilityhasbeenprovenacrossTLP/spartieback,exploration,subseacompletionanddeepwaterdrillingapplications.FundamentaltoitsdesignisourprovenMetalSealing(MS)technology—superiortoelastomeroptionsbecauseitpreventsinevitableheatandcorrosivefluidsfromdamagingsealintegrity,makingitoneofthemostreliablemetal-to-metalsealofferedintheindustry.

Key features• Allowsadditionalcasingstringtobehungunderthewellhead

• Includesasingletriprunningtooltotestboththecasinghangerandtheannulusseal

• Highpressureandtemperaturecapabilities(15KSI@250°F)

• Upto7millionft-lbsbendingcapacity

• 7millionlbsloadcapacityallowsfor3casingstrings(upto1millionlbseach)

MS-800 subsea wellhead systemDevelopedin2007andbasedondecadesofproventechnology,MS-800isacost-effectivefullboresystemthatcanbeutilizedinallapplicationsincludingshallowwateranddeepwaterwells.TheMS-800enablesoperatorstorunoneextracasingstringunderBOPcontrolwitha21"drillingriser.Thesystemalsoallowsmoreflexibilityindesigningcasingprogramsbyusinglargerdrillbits,testingpackoffstohigherpressures,andhavingtheoptiontorun18"and16"casingstringsbelowthemudline.MS-800allowspotentiallylargercompletionoptions,byreachingtotaldepthwithalargerproductionstring.

Key features• Truemetal-to-metalseals

• Highpressureandtemperaturecapabilities

• Upto7millionft-lbsofbendingcapacity

• 8millionlbsoftotalloadcapacityallowingadditionalcasingloadsatthesystem’sworkingpressureof15,000psi

SFX — standardized solution for fatigue applicationsSFXtakesourfield-provenarchitecturestothenextlevelwithupto16timesfatigueimprovement.Theoptimizeddesignissimpler,fasterandstronger—deliveringultrareliabilityinyourworstfatigueconditions.SFXwillalsogreatlysimplifyyourentireprocurementprocess,sincethefullrangeofoptimizedwellheadsandconnectorscanbeeasilyobtainedfromasinglesource—alladheringtothesamehighstandardsfordesign,testingandmanufacturing.

1. VX/VTgasketprofile

2. H4connectorprofile

3. DW-HDH4high-capacityprofile

4. Housinglatchring

5. Metal-to-metalseal(MS)

6. Anti-rotationkey

7. Loadshoulderprofile

8. Load-bearingtapers

Simpler• Harmonizedspecificationacrossglobaloperations

• Onesupplierforwellheadandconnectors

• Basedonfield-proventechnology

Faster• Quickerresponseanddeliverytime

• Globalmanufacturability

• Reducednumberofweldsandpostweldprocesses

Stronger• Upto16Xthefatiguelifeoverexistingproducts

• Minimizedstressconcentrations

• Improvedmaterialsfortoughnessandstrength

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Page 6: Subsea Wellhead Solutions - GE Oil & Gas · GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating

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MS-700 DW-HC MS-800 SFX

Structural

Mandrel size 27" 27" 27"

Bending capacity (ft-lbs) 5.25MM 5.25MM 5.25MM

Casing program 36x26x20x16x133/8x95/8 36x28/26x22x18x16x135/8x95/8 36x28/26x22x18x16x135/8x95/8

Casing Load (lbs) 7MM 8MM 8MM

Hanger position 3 3 3

Pressure, Temperature & Lockdown

Pressure rating 15KSIabove,7.5KSIbelow 15KSIabove,7.5KSIbelow 15KSIabove,7.5KSIbelow

Temperature 35°Fto250°F 35°Fto250°F 35°Fto250°F

Lockdown per seal (kips) 750 750 750

Fatigue

Fatigue loading Normal Normal Extreme

Materials 8630HP/4130LP 8630HP/4130LP F22HP/A707LP

WeldDNVCCurvefatiguetested

Conductor&casingconnectors(36"&22")DNVCCurvefatiguetested

Design Quality

Qualification API17D/6A API17D/6A API17D/6A

DNVGL-RP-0005

ASMESectionVIIIDiv2

GEMaterialCharacterization

Manufacturing Quality

Specification APIQ1

API17D

API6A

APIQ1

API17D

API6A

APIQ1,API17D,API6A

3.2Cert.perBSEN10204:2004

DNVGL-RP-0034SCF2+

GEIndependent3rdPartyITP–Forging,Pipe,&Machiningoperations

Optionforcustomer3rdpartyITP–JointAssembly

Below Mudline Hangers (Maximum)

16"5,000PSI@725kips 18"5,000PSI@500kips

16"10,000PSI@2,000kips

18"5,000PSI@500kips

16"10,000PSI@2,000kips

Options

•Highbendingcapacitywellheadsystemwith30"mandrel

•Slimborewellheadsystem

•Systemcanberatedupto350°F

•Highbendingcapacitywellheadsystemwith30"mandrel

•Systemcanberatedupto350°F

•Highbendingcapacitywellheadsystemwith30"mandrel

•AvailableinMS-700variant

•Systemcanberatedupto350°F

Global capabilitiesManufacturing & Services

Expert lifecycle supportGEOil&Gascontinuallyinvestsinitsnetworkofworld-classrepairandservicefacilitiesinover30countriesworldwide—withhighlyexperiencedandcertifiedfield-servicepersonnelstrategicallylocatedtoprovidetimelylocalizedsupportineachregion.

Wecoverallaspectsofsupplyandsupportwithadvancedtools,skillsandsolutionswheneverandwherevertheyareneeded.Weunderstandthattruereliabilitymustextendbeyondthequalityofanysingleproducttothesupportprovidedthroughoutitsservicelife.

Ourapproachisbasedondynamicmonitoring,analysisandplanning—toensureeffectiveapplicationoftechnologiesandefficientallocationofsite-specificresources.Ourpeopleareknowledgeable,proactiveandresponsive,andtheyknowhowtogetthebestperformancefromourproducts.

Installation & maintenanceExpertfieldserviceandprescribedmaintenanceplansspecifictoyouroperation,performedbyqualifiedpersonnelwithOEMknowledgeandtechnicalresources.

Efficiency improvementsProprietaryGEtechnologyanddataanalysisprioritizesequipmentupgradestoincreaseyouroperatingefficiencyandreducecosts.

Production enhancementsTheinnovativeapplicationofnewtechnologiesfocusedonincreasingflowrates,improvingoilrecoveryandextendinglife-of-field.

Healthcare & asset managementOurmostcomprehensiveservicelevelwithintegratedSmartCenterremotemonitoringanddiagnosticcapabilitiesfordynamiccommunicationwithyourcrews.

GE Manufacturing sites

Batam,IndonesiaHouston,USAJandira,BrazilMontrose,UKPune,India

Subsea Systems main service sites

Aberdeen,UKBaku,AzerbaijanBristol,UKDusavik,NorwayHouston,USAJandakot,AustraliaLuanda,AngolaMacaé,BrazilMontrose,UKNewcastle,UKPortHarcourt,Nigeria

Page 7: Subsea Wellhead Solutions - GE Oil & Gas · GE Oil & Gas Subsea Wellhead Solutions Advanced technologies with industry-proven reliability, performance, and safety for all operating

Theinformationcontainedhereinisgeneralinnatureandisnotintendedforspecificconstruction,installationorapplicationpurposes.GEreservestherighttomakechangesinspecificationsoraddimprovementsatanytimewithoutnoticeorobligation.GE,theGEMonogram,andimaginationatworkareregisteredtrademarks oftheGeneralElectricCompany.© 2015GeneralElectricCompany.AllRightsReserved.

GE_SS_Wellheads_Overview-110215

geoilandgas.com

Global HeadquartersTheArk201TalgarthRoad,HammersmithLondon,W68BJ,[email protected]

Subsea Systems HeadquartersSilverburnHouse,ClaymoreDriveAberdeen,AB238GD,UKT+441224852000F+441224852434GEOil&GasUKLtd.

Subsea Wellhead Center of Excellence4424WestSamHoustonParkwayNorthHouston,Texas77041P.O.Box2291Houston,Texas77252-2291T+17136832400F+17136832421

geoilandgas.com

ge-oil-&-gas

@ge_oilandgas