structural performance of nail-laminated timber-concrete

145
Structural Performance of Nail-Laminated Timber-Concrete Composite Floors by Kwan Eui Marcel Hong B.ASc., University of Waterloo, 2014 A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF APPLIED SCIENCE in THE FACULTY OF GRADUATE AND POSTDOCTORAL STUDIES (Civil Engineering) THE UNIVERSITY OF BRITISH COLUMBIA (Vancouver) August 2017 © Kwan Eui Marcel Hong, 2017

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Structural Performance of Nail-Laminated Timber-Concrete Composite Floors

by

Kwan Eui Marcel Hong

B.ASc., University of Waterloo, 2014

A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF

THE REQUIREMENTS FOR THE DEGREE OF

MASTER OF APPLIED SCIENCE

in

THE FACULTY OF GRADUATE AND POSTDOCTORAL STUDIES

(Civil Engineering)

THE UNIVERSITY OF BRITISH COLUMBIA

(Vancouver)

August 2017

© Kwan Eui Marcel Hong, 2017

ii

Abstract

Nail-laminated timber-concrete composite (TCC) is a system composed of a nail-laminated

timber (NLT) panel connected to a concrete slab through shear connections. When used as

flexural elements such as floors, the concrete and NLT are located in the compression and

tension zones, respectively. NLT panels, being constructed out of inexpensive lumber planks

nailed on their sides, offer an economical advantage in mass-timber constructions that

complement the structural and building physics advantages of TCC. However, the performance

of nail-laminated TCC as well as efficient shear connectors for this system have not been

investigated.

This thesis presents the experimental study conducted on the performance of TCC panels

constructed out of NLT, mechanical fasteners, and cast-in-place concrete. First, nine different

sizes of truss-plates and two configurations of self-tapping screws installed in small-scale TCC

specimens were tested under shear load. The connections’ strength and stiffness were determined

to evaluate its performance as TCC shear connectors. Second, four truss-plate configurations

were selected for implementation in full-scale TCC panels. Two panels for each shear connection

systems were tested under impact loading and a quasi-static monotonic loading to determine the

vibration bending properties, respectively. Panel specifications and layouts of the connectors

were designed based on the established �-method. The test results show that nail-laminated TCC

panels reached slightly higher fundamental natural frequency and elastic bending stiffness than

predicted. Furthermore, failure did not occur until loading reached 5 to 7 times the serviceability

requirements. The selected truss-plates shear connection demonstrated to be an efficient solution

for nail-laminated TCC panels.

iii

Lay Summary

Floor structures constructed out of timber and concrete are advantageous compared to timber-

only floors or concrete slabs. An economic type of timber-concrete composite floor is

constructed by first assembling lumber planks on their sides, then installing mechanical

connectors, and finally pouring concrete on top of it.

The goal of the research presented in this thesis was to experimentally evaluate the performance

of the aforementioned timber-concrete composite system with different connections. The

connection systems investigated are different sizes of punctured metal plates known as truss

plates and structural screws known as self-tapping screws. The selected truss-plates shear

connection demonstrated to be an efficient solution for nail-laminated TCC panels.

iv

Preface

This thesis is the original work of the author, Kwan Eui Marcel Hong, executed under the

supervision of Dr. Thomas Tannert.

The identification and design of the research program was performed largely independently;

however, some suggestions were incorporated from industry professionals and suppliers

regarding specific connections to be tested.

All parts of the research reported herein were performed primarily by myself, with occasional

assistance as needed from friends, colleagues, and technicians from the faculties of Civil

Engineering and Wood Science.

The analysis of all data generated over the course of the research program was performed by

myself, in consultation with my supervisor, Dr. Thomas Tannert.

v

Table of Contents

Abstract ................................................................................................................................... ii

Lay Summary ............................................................................................................................... iii

Preface .................................................................................................................................. iv

Table of Contents .......................................................................................................................... v

List of Tables .............................................................................................................................. viii

List of Figures ................................................................................................................................ x

Acknowledgements ..................................................................................................................... xv

Dedications ................................................................................................................................ xvi

Chapter 1. Introduction ............................................................................................................. 1

1.1 Background ...................................................................................................................... 1

1.2 Research Need .................................................................................................................. 2

1.3 Objectives ......................................................................................................................... 2

Chapter 2. Literature Review ................................................................................................... 3

2.1 Mass-timber Construction ................................................................................................ 3

2.1.1 Overview ................................................................................................................... 3

2.1.2 Nail-laminated Timber (NLT) .................................................................................. 5

2.2 Timber Connections ......................................................................................................... 8

2.2.1 Overview ................................................................................................................... 8

2.2.2 Truss-Plate Connections ........................................................................................... 8

2.2.3 Self-Tapping Screws (STS) .................................................................................... 11

2.3 Timber-Concrete Composites ........................................................................................ 12

2.3.1 Overview ................................................................................................................. 12

2.3.2 Advantages of TCC................................................................................................. 13

2.3.3 Shear Connection System ....................................................................................... 14

2.3.4 Design Methods ...................................................................................................... 17

vi

2.3.5 Short-Term Behaviour ............................................................................................ 19

2.3.6 Long-Term Behaviour ............................................................................................ 20

2.3.7 Vibrational Behaviour ............................................................................................. 21

2.3.8 NLT Application in TCC ........................................................................................ 22

2.3.9 Truss-plate Application for TCC Shear Connectors ............................................... 23

2.3.10 Screw Application for TCC Shear Connectors ....................................................... 24

Chapter 3. Experimental Study .............................................................................................. 25

3.1 Overview ........................................................................................................................ 25

3.2 Materials ......................................................................................................................... 26

3.2.1 Wood ....................................................................................................................... 26

3.2.2 Nails ........................................................................................................................ 27

3.2.3 Concrete .................................................................................................................. 27

3.2.4 Truss-plates ............................................................................................................. 28

3.2.5 Self-Tapping Screws (STS) .................................................................................... 30

3.2.6 Plastic Separation Layer ......................................................................................... 31

3.2.7 Insulation................................................................................................................. 31

3.3 Small-scale Shear Tests .................................................................................................. 32

3.3.1 Specimen Design .................................................................................................... 32

3.3.2 Specimen Fabrication.............................................................................................. 39

3.3.3 Test Set-up and Instrumentation ............................................................................. 42

3.3.4 Test Procedure ........................................................................................................ 43

3.3.5 Analysis Method ..................................................................................................... 44

3.3.6 Results ..................................................................................................................... 46

3.3.6.1 Overview ........................................................................................................ 46

3.3.6.2 Strength and Stiffness ..................................................................................... 46

3.3.6.3 Truss-plate Shear Connections ....................................................................... 49

3.3.6.4 Truss-plate Shear Connections with 25mm Insulation Layer ......................... 53

3.3.6.5 STS at 30° Shear Connections ........................................................................ 55

3.3.6.6 Pairs of STS at 45° Shear Connections with 25mm Insulation Layer ............ 56

3.3.7 Discussion ............................................................................................................... 58

3.3.7.1 Overview ........................................................................................................ 58

vii

3.3.7.2 Comparison of Truss-plate Shear Connection Performance ......................... 58

3.3.7.3 Influence of Truss-plate Thickness ................................................................ 60

3.3.7.4 Influence of Truss-plate Length..................................................................... 61

3.3.7.5 Influence of Timber Embedment Depths ...................................................... 66

3.3.7.6 Influence of Insulation Layer on Truss-plate Shear Connections ................. 67

3.3.7.7 Comparison of the STS Configurations ......................................................... 70

3.4 Full-scale Bending and Vibration Tests ......................................................................... 72

3.4.1 Shear Connectors .................................................................................................... 72

3.4.2 Panel Design ........................................................................................................... 73

3.4.3 Panel Fabrication .................................................................................................... 77

3.4.4 Test Set-up and Instrumentation ............................................................................. 80

3.4.5 Test Procedure ........................................................................................................ 82

3.4.6 Analysis Methods.................................................................................................... 83

3.4.7 Results and Discussions .......................................................................................... 86

3.4.7.1 Overview.......................................................................................................... 86

3.4.7.2 Vibration Properties......................................................................................... 86

3.4.7.3 Bending Stiffness ............................................................................................. 87

3.4.7.4 Panel Capacity ................................................................................................. 91

3.4.7.5 Failure Modes .................................................................................................. 94

3.4.8 Efficiency of Shear Connectors ............................................................................ 100

Chapter 4. Conclusions .......................................................................................................... 102

4.1 Summary ...................................................................................................................... 102

4.2 Further Research .......................................................................................................... 104

References ............................................................................................................................... 105

Appendices ............................................................................................................................... 112

Appendix A – Load-Displacement Curves for Small-Scale Specimens ................................. 112

Appendix B – Design of Full-scale Specimens According to �-Method ................................ 122

Appendix C – Shear Connector Efficiency ............................................................................. 129

viii

List of Tables

Table 1: Material Properties of NLT Planks ................................................................................. 26

Table 2: Concrete Properties ......................................................................................................... 28

Table 3: Truss-plate Properties ..................................................................................................... 29

Table 4: Fully-threaded Cylindrical Head Self-Tapping Screw Properties .................................. 30

Table 5: Series of Truss-plate Connected Small-scale TCC Specimens ...................................... 33

Table 6: Series of STS Connected Small-scale TCC Specimens ................................................. 34

Table 7: Estimated, Characteristic and Average Strength Results ............................................... 47

Table 8: Average Stiffness Results ............................................................................................... 48

Table 9: Influence of Truss-plate Thickness ................................................................................. 60

Table 10: Influence of MT20 Truss-plate Length ......................................................................... 61

Table 11: Influence of MII16 Truss-plate Length with 76.2mm Timber Embedment Depth ...... 63

Table 12: Influence of MII16 Truss-plate Length with 101.6mm Timber Embedment Depth .... 64

Table 13: Influence of MII16 Truss-plate Length through 25mm Insulation Layer .................... 65

Table 14: Influence Timber Embedment Depths of the Truss-plates ........................................... 66

Table 15: Influence of Insulation Layer (MII16 Truss-plates 317.5mm Length) ......................... 68

Table 16: Influence of Insulation Layer (MII16 Truss-plates 444.5mm Length) ......................... 69

Table 17: Selected TCC Shear Connector for Full-Scale Tests .................................................... 72

Table 18: Full-Scale Panel Configurations ................................................................................... 74

Table 19: Vibration Test Results .................................................................................................. 86

Table 20: Deflection and Effective Stiffness ................................................................................ 88

Table 21: Panel Capacity .............................................................................................................. 92

ix

Table 22: Failure Modes Observed ............................................................................................. 100

Table 23: Shear Connector Efficiency ........................................................................................ 101

Table 24: Statistical Moments of Series ID 5x10-20G ............................................................... 112

Table 25: Statistical Moments of Series ID 5x16-20G ............................................................... 113

Table 26: Statistical Moments of Series ID 5x10-16G ............................................................... 114

Table 27: Statistical Moments of Series ID 5x17.5-16G ............................................................ 115

Table 28: Statistical Moments of Series ID 7x12.5-16G ............................................................ 116

Table 29: Statistical Moments of Series ID 7x17.5-16G ............................................................ 117

Table 30: Statistical Moments of Series ID 7x12.5-16G_I......................................................... 118

Table 31: Statistical Moments of Series ID 7x17.5-16G_I......................................................... 119

Table 32: Statistical Moments of Series ID STS-30° ................................................................. 120

Table 33: Statistical Moments of Series ID X-STS-45°_I .......................................................... 121

x

List of Figures

Figure 1. Nailing Pattern of NLT (Werner, 1997) .......................................................................... 6

Figure 2. System effect of the nail-laminated timber system (Natterer, 2002) ............................... 7

Figure 3. Examples of TCC connections with: nails (A1); glued reinforced concrete steel bars

(A2); screws (A3); inclined screws (A4); split rings (B1); split rings and toothed plates (B2);

steel tubes (B3); steel punched metal plates (B4); round indentations in timber, with fasteners

preventing uplift (C1); square indentations, ditto (C2); cup indentations and prestressed steel bars

(C3), nailed timber planks deck and steel shear plates slotted through the deeper planks (C4),

steel lattice glued to timber (D1); and steel plate glued to timber (D2). ...................................... 15

Figure 4. Comparison of different shear connector categories (Dias, 2005). ............................... 16

Figure 5: Details of nail-laminated TCC shear connectors: (a) triangular plates; (b) triangular

plates and spikes; (c) lag screws; (d) sloped notches and spikes (Richart and Williams, 1943) .. 23

Figure 6: Collated wire-weld nail for NLT ................................................................................... 27

Figure 7: MT20 (left) and MII16 (right) truss-plates .................................................................... 29

Figure 8: Fully-threaded Cylindrical Head Self-tapping Screws .................................................. 30

Figure 9: Series ID 5x10-20G ....................................................................................................... 34

Figure 10: Series ID 5x16-20G ..................................................................................................... 35

Figure 11: Series ID 5x10-16G ..................................................................................................... 35

Figure 12: Series ID 5x17.5-16G .................................................................................................. 36

Figure 13: Series ID 7x12.5-16G .................................................................................................. 36

Figure 14: Series ID 7x17.5-16G .................................................................................................. 37

Figure 15: Series 7x12.5-16G_I .................................................................................................... 37

Figure 16: Series 7x17.5-16G_I .................................................................................................... 38

Figure 17: Series ID STS-30 ......................................................................................................... 38

xi

Figure 18: Series ID X-STS-45_I ................................................................................................. 39

Figure 19: Fabrication of Small-scale Specimens:a) truss-plate attached to cut lumber piece; (b)

truss-plate shear connector and NLT component with slip membrane; (c) truss-plate shear

connectors and NLT components with insulation; (d) STS shear connector and NLT component

with slip membrane; (e) concrete pouring onto small-scale specimens; (f) small-scale specimen

after removing formwork .............................................................................................................. 41

Figure 20: Shear Test Setup: Schematic (left) and Photo (right) .................................................. 42

Figure 21: Shear Test Loading Protocol ....................................................................................... 43

Figure 22: Sample Load-Displacement Curve .............................................................................. 44

Figure 23: Example of Averaged Piece-wise Linear Curve ......................................................... 45

Figure 24: Truss-plate Shear Connections Average Results......................................................... 47

Figure 25: STS Shear Connections Average Results .................................................................... 48

Figure 26: Load-displacement Curves of Series ID 5x10-20G .................................................... 49

Figure 27: Load-displacement Curves of Series ID 5x16-20G .................................................... 50

Figure 28: Load-displacement Curves of Series ID 5x10-16G .................................................... 50

Figure 29: Load-displacement Curves of Series ID 5x17.5-16G ................................................. 51

Figure 30: Load-displacement Curves of Series ID 7x12.5-16G ................................................. 51

Figure 31: Load-displacement Curves of Series ID 7x17.5-16G ................................................. 52

Figure 32: Examples of Shear Slips of Small-scale Specimens ................................................... 52

Figure 33: Load-displacement Curves of Series ID 7x12.5-16G_I .............................................. 54

Figure 34: Load-displacement Curves of Series ID 7x17.5-16G_I .............................................. 54

Figure 35: Out-of-plane Rotation (left) and Concrete Failure (right) of Small-scale Specimens

with Insulation .............................................................................................................................. 55

Figure 36: Load-displacement Curves of Series ID STS-30 (per screw) ..................................... 56

xii

Figure 37: Load-displacement Curves of Series ID X-STS-45_I (per screw pair)....................... 57

Figure 38: Gap Between Insulation and Timber (left) and Close-up of STS Failure (right) ........ 57

Figure 39: Strength Comparison of Truss-plate Shear Connections ............................................ 59

Figure 40: Stiffness Comparison of Truss-plate Shear Connections ............................................ 59

Figure 41: Comparison of Truss-plate Thickness ......................................................................... 60

Figure 42: Comparison of MT20 Truss-plate Lengths ................................................................. 62

Figure 43: Comparison of MII16 Truss-plate Lengths with 76.2mm Timber Embedment Depth 63

Figure 44: Comparison of MII16 Truss-plate Lengths with 101.6mm Timber Embedment Depth

....................................................................................................................................................... 64

Figure 45: Comparison of Truss-plate Lengths through 25mm Insulation Layer ........................ 65

Figure 46: Comparison of Timber Embedment Depths of Truss-plates ....................................... 67

Figure 47: Comparison of Insulated Connections 317.4mm Long MII16 Truss-plates ............... 68

Figure 48: Comparison of Insulated Connections with 444.5mm Long MII16 Truss-plates ....... 69

Figure 49: Strength Comparison of STS Shear Connections ........................................................ 71

Figure 50: Strength Comparison of STS Shear Connections ........................................................ 71

Figure 51: NLT nailing detail [mm] ............................................................................................. 73

Figure 52: Layout of MT20 5x10 and MII16 5x10 truss-plate shear connectors (S1 & S2) ........ 74

Figure 53: Section A-A' (127mm x254mm truss-plate) ............................................................... 75

Figure 54: Detail A (127mm x254mm truss-plate)....................................................................... 75

Figure 55: Layout of MII16 5x17.5 truss-plate shear connectors (S3) ......................................... 75

Figure 56: Section B-B' (127mm x 444.5mm truss-plate) ............................................................ 76

Figure 57: Detail B (127mm x 444.5mm truss-plate) ................................................................... 76

Figure 58: Layout of MII16 7x17.5 truss-plate shear connectors (S4) ......................................... 76

xiii

Figure 59: Section C-C' (127mm x 444.5mm truss-plate) ............................................................ 77

Figure 60: Detail C (177.8mm x 444.5mm truss-plate) ................................................................ 77

Figure 61: Installation of truss-plate shear connectors ................................................................. 79

Figure 62: Fabrication of NLT ...................................................................................................... 79

Figure 63: Installation of insulation and formwork ...................................................................... 79

Figure 64: Concrete casting .......................................................................................................... 79

Figure 65: Test Setup and Instrumentation Schematic ................................................................. 81

Figure 66: Photo of Test Setup and Instrumentation .................................................................... 81

Figure 67: Full-scale loading protocol .......................................................................................... 83

Figure 68: Acceleration time-history plot (left) and discrete FFT plot (right) ............................. 84

Figure 69: Four-point bending beam diagram .............................................................................. 85

Figure 70: Load vs. displacement of series S1 up to service level ............................................... 89

Figure 71: Load vs. displacement of series S2 up to service level ............................................... 89

Figure 72: Load vs. displacement of series S3 up to service level ............................................... 90

Figure 73: Load vs. displacement of series S4 up to service level ............................................... 90

Figure 74: Load vs. displacement of series S1 ............................................................................. 92

Figure 75: Load vs. displacement of series S2 ............................................................................. 93

Figure 76: Load vs. displacement of series S3 ............................................................................. 93

Figure 77: Load vs. displacement of series S4 ............................................................................. 94

Figure 78: Load vs. shear slip of series S1 ................................................................................... 97

Figure 79: Load vs. shear slip of series S2 ................................................................................... 97

Figure 80: Load vs. shear slip of series S3 ................................................................................... 98

xiv

Figure 81: Load vs. shear slip of series S4 ................................................................................... 98

Figure 82: Failure mechanisms: (a) state of panel at end of bending test; (b) governing timber

fracture; (c) non-governing concrete crushing; (d) governing concrete crushing; (e) & (f) shear

slips at panel ends ......................................................................................................................... 99

Figure 83: Complete Load-Displacement Curves of Series ID 5x10-20G ................................. 112

Figure 84: Complete Load-Displacement Curves of Series ID 5x10-20G ................................. 113

Figure 85: Complete Load-Displacement Curves of Series ID 5x10-16G ................................. 114

Figure 86: Complete Load-Displacement Curves of Series ID 5x17.5-16G .............................. 115

Figure 87: Complete Load-Displacement Curves of Series ID 7x12.5-16G .............................. 116

Figure 88: Complete Load-Displacement Curves of Series ID 7x17.5-16G .............................. 117

Figure 89: Complete Load-Displacement Curves of Series ID 7x12.5-16G_I ........................... 118

Figure 90: Complete Load-Displacement Curves of Series ID 7x17.5-16G_I ........................... 119

Figure 91: Complete Load-Displacement Curves of Series ID STS-30° ................................... 120

Figure 92: Complete Load-Displacement Curves of Series ID X-STS-45°_I ............................ 121

xv

Acknowledgements

My sincerest gratitude goes to Dr. Thomas Tannert, my supervisor, for being so patient and

understanding in guiding me to complete this thesis. His knowledge and passion have

encouraged and motivated me throughout the challenges in this study. Thank you, Dr. Tannert

for providing me the opportunity to explore the possibilities of timber engineering.

I thank engineers Brian Maver and Mark Robertson of WHM Structural Engineers and Govinder

Dhesi of West Coast Home and Truss Ltd. for their technical expertise and wisdom. They

provided me with valuable advice and resources that guides this research from theory to practice.

I extend my thanks to the technicians and staff at the laboratories in UBC and West Coast Home

and Truss Ltd. who, through hard work and dedication, made the fabrication and experimentation

of the specimens possible. Special thanks to Harald Schrempp and John Wong at the Structures

Lab, George Lee and Chao Zhang at the Wood Mechanics Lab, and Lawrence Guenther and

Joern Dettmer at the Centre for Advanced Wood Processing.

In turn, I must also acknowledge Rempel Bros. Concrete and Lafarge for their generous donation

of concrete and the National Sciences and Engineering Research Council of Canada’s Engage

Program for providing the funding to proceed with this project.

Lastly, I would like to express my thanks to my colleagues and friends for their tremendous

support in fabricating the specimens especially to Johannes Schneider, whose talent with the

tools contributed greatly. Thank you for not only in helping to fabricate but also having fun

together while doing so.

xvi

Dedications

To my parents,

for believing in me and endlessly supporting me.

1

Chapter 1. Introduction

1.1 Background

Timber as a building material addresses important issues of the 21st century by requiring low

energy in production and providing the capacity for storing CO2. In addition to ecological

concerns, mass-timber panels composed of wood planks and steel nails known as nail-laminated

timber (NLT) address economical issues (Natterer, 2002).

In 2012, a significant development was made in the British Columbia Building Code (2012) by

increasing the limit of light-frame wood construction from 4 storeys to 6 storeys. Methods to

address the challenges of using timber as a structural material for tall buildings are still being

investigated. For floor structures, these challenges can be limited by its structural integrity and

discomforting vibrations. One solution is to integrate mass-timber floors with concrete into a

composite floor system known as timber-concrete composites (TCC). And applying NLT into

TCC systems can propose an economically promising solution.

A requirement for TCC to achieve composite action is that the two materials must be connected

using shear connectors. Investigations on different shear connectors have been conducted in the

past. For nail-laminated TCC, compatible shear connections are, but not limited to, metal truss-

plates and screw-type connections because of their ease of installation. The efficiency of the

installation of the truss-plates can be recognized because their teeth can be pressed onto the face

of each laminations of the NLT leaving a certain depth exposed to be embedded by the concrete

before nailing the individual planks. Overall, nail-laminated TCC can offer a floor system that is

economical in materials and construction, however, has yet to be investigated in terms of its

structural and vibrational behaviour.

2

1.2 Research Need

TCC systems face challenges in general to be implemented widespread by designers in North

America. For nail-laminated TCC, these challenges include: (i) lack of agreed upon design

approach for TCC systems, (ii) lack of appropriate test data on nail-laminated TCC, and (iii) on

truss-plates or screws applied as shear connector as well as other readily available shear

connectors suitable for the system. Research on the structural and serviceability performances

are needed in order to address these challenges.

1.3 Objectives

A test program for nail-laminated TCC was developed at the University of British Columbia to

systematically address the challenges and to provide a potentially economical option of a TCC

system for engineers, designers and manufacturers in North America. The results of this test

program can lead to creating new opportunities for the utilization of timber as a material for

building structures and providing another potential layer of value-added services to the

construction industry.

The aim of this research project is to investigate the properties of nail-laminated TCC systems in

a way that is most useful to current engineering practice. This requires fabricating specimens of

the TCC system such that manufacturers would produce the TCCs in transportable panels and

then conducting tests that simulates its applications for floor systems to its shear connectors and

overall system. The specific objectives were to investigate (i) the properties of truss-plates and

self-tapping screws (STS) as shear connectors, (ii) the short-term bending and (iii) vibration of

nail-laminated TCC with selected truss-plates as shear connectors.

3

Chapter 2. Literature Review

This chapter reviews the literature related to nail-laminated TCC. Section 2.1 reviews mass-

timber constructions including detailed information on NLT. Section 2.2 reviews timber

connections including detailed reviews on truss-plates and self-tapping screws since they are

investigated as shear connectors in the experimental work. Section 2.3 reviews various topics of

timber-concrete composites including the applications of NLT, truss-plates, and STS in TCCs.

2.1 Mass-timber Construction

2.1.1 Overview

Mass-timber construction is known as the type of construction process that uses traditional or

contemporary engineered wood products as the primary structural material of choice (Kremer

and Symmons, 2015). The traditional form of mass-timber construction consists of using heavy

wooden frames of posts and beams supporting floor joists with un-reinforced brick and mortar

for exterior walls (Friedman, 2010). This form of construction was recognized to construct tall

buildings (buildings 5 storeys and above) in North America in the early 19th century. In Canada,

these buildings were originally built as factories, warehouses, and manufacturing plants during

the industrial era. There are many examples of these buildings from the early 20th century that

are still in service today. Urban renewal of Canadian cities has led to the renovations of these

existing industrial buildings to be re-used or re-purposed for unique work and living

environments. High open ceilings, exposed wood structural frames, exposed steel connections,

exposed mechanical systems, and sand blasted brick walls in these buildings features as a form

of expression and identification of its history (Koo, 2013).

4

Over the second half of the 20th century, mass-timber construction declined due to the

technological advancement of alternative construction materials. However, the rising

environmental concerns in the present along with innovations in engineered wood products and

connections revived the practice and engaged developers to build modern tall wood buildings. In

addition, the initiative for objective- and performance-based building codes, have significantly

contributed to its revival. Recent advancements in fire safety and protection engineering,

building science, and structural engineering analysis have also benefitted mass-timber

construction (Karacabeyli and Mohammad, 2015). Presently, mass-timber construction is

typically used in applications as a substitute for wet-poured reinforced concrete, solid section

‘tilt-slab’ concrete, and steel framing. Mass-timber construction is ideally suited for mid-rise

structures, and has been used internationally to greatly effect public occupancy buildings such as

libraries, and detached multi-residential housing (Kremer and Symmons, 2015).

Mass-timber construction projects involve full or partial use of mass-timber panels. Mass-timber

panels, made from either traditional wood products or engineered wood products, are used in a

variety of building types and sizes as wall, floor, core and roof sections. Examples of such panels

are cross-laminated timber (CLT), glue-laminated timber (GLT), nail-laminated timber (NLT),

laminated veneer lumber (LVL), and laminated strand lumber (LSL). Mass-timber panels can

offer to be beneficial in terms of fire, acoustic, seismic and structural performance, rigidity,

stability, and construction efficiency. Building codes require all building systems to perform to

the same level of safety, regardless of the material used in construction. Mass-timber panels

significantly contribute wood building materials to meet and in some cases, exceed code

requirements (Canadian Wood Council, 2014).

5

2.1.2 Nail-laminated Timber (NLT)

Applications of NLT can be dated back to the traditional form of mass-timber constructions in

the early 19th century. Certain historical buildings with heavy-timber framing and brick cladding

incorporated NLT floor panels to build factories and warehouses. In North America, most bridge

decks from the 1920’s through the mid-1960’s were made of transverse NLT panels with the

exception of few longitudinal NLT panels. With the introduction of GLT, NLT bridge decks

have declined for being deemed not suitable to provide structural strength unless supporting

beams were closely spaced (Ritter, 1990). Presently, NLT technology is being acknowledged as

having economical values as much as environmental in massive timber constructions. Current

examples of residential buildings, spatial structures, and shell structures where NLT is applied

for structural and architectural purposes can be found across Europe (Natterer, 2002).

NLT is a construction technique that consist of a series of lumber planks (4 to 12 inches deep

with a nominal thickness of 2 inches) placed on edge and nailed together on their wide faces. The

resulting panel has a width corresponding to the widths of all the planks. Typically, the nailing

pattern for NLT panels consist two rows of nails. Spacing of the nails should be designed to

conservatively resist the shear flow but should not be more than 300 mm apart. The nails in one

row are spaced halfway between the other row creating a zig-zag pattern as shown in Figure 1

(Werner, 1997).

6

Figure 1. Nailing Pattern of NLT (Werner, 1997)

NLT panels can be constructed in a continuous manner using planks of the same length or having

planks of different lengths overlaid to one another. This method is called overlaying and butt-

joints are formed as a result (Werner, 1997).

NLT panels with continuous planks can be designed based on the provisions from the Canadian

Engineering Design Standard CSA O86-14. The provisions provided for built-up beams can be

used for the design of NLT panels. But built-up beams are limited to 5-ply and NLT panels

would typically require more plies of laminations. Hence, the individual planks can be treated as

structural joists with zero spacing and designed to satisfy the required strength and serviceability

criteria for sawn lumber joists. The nails can be designed as dowel-type fasteners to resist the

shear flow occurring in the connected plank members of the panel.

This method, however, cannot be used to design NLT panels with butt-joints because the

discontinuity in the planks contributes to decrease the bending stiffness of the panel. Haller

(2000) tested 3.9m long simply-supported NLT panels (28mm by 120mm lumber and 165mm

7

nail spacing) with different butt-joint configurations of varying irregularity. The bending

stiffness reduced by approximately 20% for butt-joints arranged in a line and slightly better for

irregularly distributed butt-joints. The butt-joints and their distribution were concluded to be

crucial for the structural behaviour of the floors.

Natterer (2002) emphasizes as the main advantage of NLT that it is an economical form of

timber construction because it is able to utilize medium-to-low quality wood instead of relying

on high-quality. A defect in one plank has little influence on the failure of the NLT structure as a

whole because stress is distributed to the adjacent planks through the nails. Thus, NLT is less

variable in strength compared to solid wood. The frequency of strength due to a system of planks

as compared to a single plank is depicted in Figure 2.

Figure 2. System effect of the nail-laminated timber system (Natterer, 2002)

Moreover, overlaying the planks can reduce waste of wood by utilizing shorter planks and thus

reducing cost of additional lumber (Werner, 1997). Other advantages when compared to

traditional joist system are: (1) reduce construction height, (2) improve acoustic and thermal

insulation, and (3) variants of aesthetics for visible ceilings (Natterer 2002).

8

2.2 Timber Connections

2.2.1 Overview

Mass-timber construction requires the use of different types of timber connections depending on

the type of load transfers. A variety of mechanical fasteners exists for timber connections: nails,

spikes, lag screws, wood screws, bolts, dowels, drift pins, timber rivets, shear plates, split rings,

truss-plates, joist hangers, and framing anchors. Dowel type fasteners transmit either lateral

loads, which are transmitted by bearing stresses developed between the fastener and the

connection members, or withdrawal loads, which are axial loads parallel to fastener axis

transmitted through friction or bearing to the connected material. The resistance of the wood

material in bearing or withdrawal often governs the connection design rather than the strength of

the fastener. The resistance of the wood material depends on the wood species, direction and

duration of load, and conditions of use. Therefore, fasteners are selected and designed to provide

satisfactory performance for the life of the structure without causing splitting, cracking or

excessive deformation of the wood members (ASCE, 1996).

2.2.2 Truss-Plate Connections

Truss-plates were first introduced in the 1950s as a prefabricated connection for wood truss

systems to replace nailed plywood gusset board truss systems. It rapidly became popular in

North American residential, industrial, and low-rise commercial construction due to its

versatility, cost effectiveness and ease of installation (Xiaoqin, 2013).

Truss-plates are metal plates generally made of light structural quality steel with zinc, zinc-

aluminum alloy coatings or stainless steel. These plates have integral regularly-patterned teeth

protruded on one side and is manufactured to various lengths, widths, and thicknesses (ASCE,

9

1996). Truss-plates in North America are generally made of galvanized stainless-steel sheets

approximately 1.6mm (0.062in.), 1.27mm (0.05in.), and 0.9mm (0.038in.) in thickness which are

commonly referred 16-, 18-, or 20-gauge respectively. Truss-plates are intended to connect

nominal two-by lumber (38mm thick wood planks). Truss-plate joints are fabricated by pressing

the teeth of the plates using a hydraulic press or a roller into the wood members laid out. The

strength and stiffness of the truss-plates are important because truss joints are the critical links in

a truss system. Failure in the joints can occur, leading to a failure of the whole truss system, if

the truss-plate has lower strength and stiffness than the wood members (Xiaoqin, 2013).

In the joint of a truss system, load is transferred from one wood member to the other through the

truss-plates. The strength and stiffness of the joint connection depends on the plates’ shear and

tensile capacities, as well as the gripping capacity of the plates’ protruded teeth with respect to

different force-plate-grain orientations (Xiaoqin, 2013). Past experimental studies (Lau, 1986;

Wolfe, 1990; Gupta and Gebremedhim, 1990; Gupta, 1992; Stahl et al., 1994; O’Regan et al.,

1998) conclude that the latter governs the strength and stiffness of a truss connection as tooth

withdrawal is shown to be one of the dominant failure modes for connections in tension. Thus,

the connection behaves in a composite nature and characterizing the load-displacement

relationship of each tooth with respect to the wood bearing is of significance in determining the

joint stiffness. Truss connections axially loaded in tension were frequently investigated to simply

understand its behaviour that may serve to guide the study of more complex connections.

Furthermore, the configuration of the joints, and the size and layout of the tooth of the truss-

plates were found to affect the strength and stiffness of the truss joints as well as their failure

mode (Xiaoqin, 2013).

10

Ellegard (2000) tested series of truss joints to compare with the results of an existing finite

element model for analysis of trusses. The joints were constructed using 1mm thick truss-plates

and 45mm thick Swedish spruce lumber where the effects of both tension and compression loads

applied were investigated. Moreover, the tests were performed in all combinations of force-plate-

grain orientations for every 30-degree rotation. Although the truss joints were designed to fail in

the plates, brittle failures in the anchorage and timber were observed in certain tensile tests after

the plate had become plastic which may show misleading results. Results from the compression

series was found to be inaccurate with the outcomes of the model due to uncertainty in the load

level where the plate starts to buckle. However, the author concludes that the model is able to

predict the stiffness and load level where the plate starts to buckle.

A sophisticated model that can predict the plate peeling and tooth withdrawal was developed by

Xiaoqin (2013) and proposed a tentative tooth withdrawal failure criterion based on percentile of

tooth withdrawal. To verify these, truss connections made of nominal two-by-four (38x89mm)

Spruce-Pine-Fir (SPF) lumber and 0.9mm thick metal truss-plates were tested. The

configurations consisted of teeth parallel, perpendicular, 45-degree, and 60-degree to grain while

all loads were applied in tension parallel to grain. Approximately a quarter of the plate’s teeth

were pressed onto the wood member loaded in tension on each side of the joint and the

remaining teeth connected to the opposing wood member. Failure of all joint configurations

exhibited similar to each other being teeth withdrawal associated with plate peeling. The

calibrated model predicted the behaviour of the joint adequately well up to the critical load with

over 95% ratios of predicted maximum force to the average test data.

11

2.2.3 Self-Tapping Screws (STS)

Self-tapping screws (STS) were developed to increase the load-carrying capacity of traditional

lag screws or wood screws for use in large-scale timber structures. Their threads are longer to

provide reliable embedment into timber elements and hardened to produce higher tensile,

moment and torsional yield strengths. Most STS feature a continuous thread leading to a more

uniform load transfer over the whole length. The STS tips are optimized to not require any pre-

drilling giving the advantage in faster installation which makes it a cost-efficient connector

appropriate for many timber structures (Dietsch and Brandner, 2015). The high axial load-

carrying capacity of the screws can be maximally utilized when the screws are loaded parallel to

the axis. This can be achieved in timber shear connections with the screws installed at angles

between 30° and 90° to the wood grain. In addition, pairs of crosswise arranged screws are able

to transfer tension and compression forces which can provide higher capacity in shear

connections than singly-inclined screws (Closen, 2012).

Closen (2012) tested STS connections in shear to investigate its performance under monotonic

and reverse cyclic loading. The connections were installed in multiple crosswise arrangements at

30° and 45° screw-in angles. The screws were 8mm in diameter of various lengths to provide

equivalent embedment lengths for each arrangement. The number of screws used for each

crosswise arrangement was either 4 screws or 8 screws. The test results obtained provide basic

information for STS connections in terms of strength, stiffness and efficiency. Comparing the

screw-in angles, the average capacity of screws installed at 30° was calculated to be 30% higher

than those installed at 45°. As expected, an increase in capacity was observed due to the decrease

of the force component perpendicular to the fastener axis. However, no distinct increase was

seen in terms of average stiffness.

12

2.3 Timber-Concrete Composites

2.3.1 Overview

Timber-concrete composite (TCC) is a technique that integrates timber and concrete in structural

elements. It was initially developed after World War II due to shortage of steel for steel

reinforcement in concrete. In European cities, the application of TCC was primarily a method of

rehabilitating old historical buildings to comply with current regulations of building physics with

regards to sound insulation and fire resistance. The interest in TCC systems grew in the last 50

years to bridge construction, upgrading existing timber floors, and construction of new multi-

storey buildings for medium to long-span (7 to 15 metres) floor systems (Yeoh et al., 2010).

TCC system consists of a timber element in the form of joists/beams or a solid deck of mass-

timber panels in the tension zone and are connected compositely to a thin layer of concrete in the

compression zone. The concrete mainly resists compression and the timber resists tension and

bending when in flexure under gravity loads. Concrete is strong and stiff in compression, as is

timber in tension. Thus, each material is fully exploited to its inherent strengths in this

arrangement (Yeoh, 2010). The timber is connected to the concrete by a system of shear

connectors. The design and properties of the shear connector system are crucial to the

performance and efficiency of the TCC system (Lukaszewska, 2009). Different connection

systems, as summarized in section 2.3.3, have been investigated and developed in this aspect.

Yeoh et al. (2010) identified three fundamental design criteria that must be satisfied for this

technique to be efficient: (i) the neutral axis of the composite cross section should be located

near the timber-concrete interface to ensure both elements act efficiently with concrete purely

compressed (and therefore un-cracked) and the timber mostly subjected to tensile stresses; (ii)

13

the connection system must be strong and stiff enough to transfer the design shear force and

provide an effective composite action; and (iii) the timber must be strong enough to resist

bending tensile stresses induced by gravity loads applied on the composite beam. Awareness of

and familiarity with the behaviour and design methods of TCC are important for this type of

construction to become a viable option for the building industry.

2.3.2 Advantages of TCC

TCC floors can be advantageous compared to lightweight timber-frame floors and traditional

reinforced concrete as it resolves their weaknesses. For many types of timber-frame floors,

serviceability criteria are what govern its design limiting its application to non-residential

buildings. This is because timber floors are well reputed to suffer from excessive deflection,

susceptibility to vibrations as well as insufficient acoustic separation, inefficient insulation and

low fire resistance. TCC floors can address to these limitations by: (i) significantly increase its

stiffness, mass and damping which leads to reduction in deflections and susceptibility to

vibrations; (ii) improve the acoustic separation and insulation, particularly with the introduction

of a rigid insulation layer between the timber and concrete, and (iii) enhance its fire resistance.

Additionally, it can increase the thermal mass which reduce the energy needed to heat and cool

the building (Yeoh, 2010).

In reinforced concrete slabs, there is inefficient use of material because of the tension zone

cracks reducing the effective structural depth by 40-60%. Tensile cracking can expose the steel

reinforcement in the concrete making it vulnerable to corrosion and risk of fire. TCC floors

resolve this by having solid wood to replace the reinforced concrete in the tension zone. The self-

weight of the structure can be markedly reduced because the overall depth of the concrete slab

can be reduced by up to 50%. There is low risk of the reinforcement being exposed to fire

14

because the concrete in TCC floors are not subjected to high tensile stress (Gutkowski et al.

2008). Additional advantages can be provided by increasing the speed of construction, reducing

weight imposing less load on foundations and lateral strength against seismic activity required

within the structural system, possibility to use the timber as decorative ceiling lining, low

embodied energy, and reduced CO2 emissions (Yeoh, 2010).

2.3.3 Shear Connection System

In TCC, the timber and concrete elements are connected through a shear connection system

which should be capable to transfer internal shear force from one material to the other in order to

achieve full or partial composite behaviour within the structure. Typically, the positions of the

shear connections are arranged according to the shear force distribution. For a simply-supported

bending member subjected to a uniformly distributed load, they are closely positioned near the

supports, where the internal shear force reaches maximum, and spaced out gradually towards the

middle of the span, where the internal shear force reaches zero (Yeoh, 2010).

Different shear connection systems exist and are continued to be studied in different parts of the

world. With such variety, the connection systems can be categorized based on how they are

installed and arranged along the timber: discrete/continuous, vertical/inclined, glued/non-glued,

and prestressed/non-prestressed (Yeoh et al., 2011). Ceccotti (2002) grouped the most commonly

used connections in relation to their stiffness as shown in Figure 3: Connectors in groups A, B,

and C provides partially composite action and are ordered from low stiffness to high stiffness.

Full composite action can be achieved with connectors in group D for being the stiffest.

15

Figure 3. Examples of TCC connections with: nails (A1); glued reinforced concrete steel bars

(A2); screws (A3); inclined screws (A4); split rings (B1); split rings and toothed plates (B2);

steel tubes (B3); steel punched metal plates (B4); round indentations in timber, with fasteners

preventing uplift (C1); square indentations, ditto (C2); cup indentations and prestressed steel

bars (C3), nailed timber planks deck and steel shear plates slotted through the deeper planks

(C4), steel lattice glued to timber (D1); and steel plate glued to timber (D2).

16

The connectors should have the shear strength and stiffness that can maximize the composite

action with the minimal amount required. Preferably, the connectors should also be ductile

within the TCC element as both concrete and timber are naturally brittle in compression and

tension respectively (Deam et al., 2008). In order to characterize a connection system, shear tests

on small-scale specimens of the TCC system, where connectors are subjected to a direct shear

force, are often performed to determine the strength and stiffness. Shear tests are typically

conducted according to EN 26891 (CEN, 1991) where load-displacement curves are usually

produced to determine the properties. The strength is defined as the maximum load applied

before failure. Stiffness is quantified by the slip modulus (slope of the load-displacement curve)

at three different load levels (40, 60, and 80% of the average maximum load). This also accounts

for the non-linear behaviour of the connectors (Yeoh et al., 2011). A comparison of load-

displacement relationship for different categories of connection can be seen in Figure 4.

Figure 4. Comparison of different shear connector categories (Dias, 2005).

17

The connectors should be inexpensive to manufacture and install to make TCC cost effective.

Therefore, how efficient a TCC system is depends significantly on the shear connection system

and its properties (Deam et al., 2008). The efficiency of the shear connectors can be determined

by evaluating the performance of TCC floor systems using the following definition:

���������� = �� − ��

�� − ��∙ 100%

(1)

where DC is the theoretical fully composite deflection (calculated by transformed section

analysis), DN is the theoretical fully non-composite deflection (calculated as a layered beam

without interlayer shear transfer), and DI is the measured deflection for incomplete composite

action of the specimen (Gutkowski et al., 2008).

2.3.4 Design Methods

Various methods have been proposed and studied to design TCC bending members (Mohler,

1956; McCutcheon, 1977; Frangi and Fontana, 2003; Girhammar, 2009). The method of

transformed sections, used for steel-concrete composites, is only valid for sections that are fully

composite. It is non-conservative for partially composite sections, which is the case for TCC

systems with semi-rigid connectors (Clouston and Schreyer, 2008).

Under flexure, the concrete and timber layers in a partially composite section relatively slide to

one another in a partially constrained manner. The relative slip is maximum at the ends and

reduces to zero towards the middle of the span. This mechanism is what creates a compressive

axial force on the concrete and tensile force on the timber when the TCC panel is loaded in pure

bending to deflect downwards. These forces act as an internal force couple and shear forces

develop on the shear connectors to ensure equilibrium of each layer in the axial direction that is

consistent with the deformation (Ceccotti, 2002). For linear-elastic behaviour, the slip

18

mechanism indicate that the classical bending theory of beams cannot be applied since the Euler-

Bernoulli assumption (plane section remains plane) is not valid throughout the whole cross-

section (Clouster and Schreyer, 2008).

With the Euler-Bernouilli beam theory assumed for the concrete and timber sections only and not

at the interlayer, Mohler (1956) derived a linear-elastic solution, known as the �(Gamma)-

method, to design TCC bending members. It makes use of an effective flexural rigidity, (EI)eff :

(��)��� = � (���� + ���������)

���

(2)

where subscript i corresponds to the layer of the composite (i = 1 for concrete and i = 2 for

timber), EI and A are the flexural rigidity and cross-sectional area of each element respectively, a

is the distance from the neutral axis of the composite to the neutral axis of the elements, and � is

the ‘connection efficiency factor’ ranging between 0 (no composite action) and 1 (full composite

action):

�� = 1

1 +��������

�����

, �� = 1 (3)

where E is the modulus of elasticity, s1 is spacing of the connectors between rows, nr is the

number of connectors per row, and l is the span length. K is stiffness of the shear connector

which is the slip modulus determined from shear tests. It is important to note that (EI)eff is not

necessarily a characteristic of the cross-section but a function of both the load distribution and

span. However, its dependence on the load distribution can usually be neglected for engineering

purposes (Ceccotti, 2002). With the calculated (EI)eff, element stresses are calculated by linear

superposition of flexural and axial contributions.

19

Additional TCC design methods by McCutcheon (1977) and Girhammar (2009) were developed

but are essentially equivalent to the �-method in that they were derived from the exact same set

of differential equations. Both methods account for different factors. McCutcheon’s (1977)

method introduces a hyperbolic factor to account for different loading condition. Girhammar’s

(2009) method was formulated for a mechanically fastened beam and therefore, a parameter is

incorporated to account for different possible boundary conditions. Regardless, both methods

result identical solutions to the �-method for simply-supported beam under standard loading

condition. Frangi and Fontana (2003) specifically proposed the elastoplastic solution for cases in

which the failure of the TCC is attained after connector plasticization. This is fairly common

when the connectors are low strength, low stiffness, and high ductility. The failure load is

evaluated by assuming a rigid-perfectly plastic connection.

The European Standard for Timber Design, Eurocode 5, Part 1, Annex B (CEN, 2004), provides

detailed formulae based on the �-method to design composite bending members. Presently, this

provision is most widely used for designing TCC bending members.

2.3.5 Short-Term Behaviour

The short-term behaviour of TCC systems are often investigated by conducting point-load

bending tests on full-scale specimen to the point of collapse. Aspects investigated are the load-

bearing capacity and deflection at serviceability limit states (SLS) and ultimate limit states

(ULS), the percentage of composite efficiency the system achieved, and the failure mechanism.

Yeoh et al. (2011) state that a close relationship exists between the collapse load, the failure

mechanism, and the type of connection system.

Numerous full-scale bending tests have been performed on various TCC floor systems to date.

20

Van der Linden (1991) conducted full-scale bending tests on 30 glulam-concrete composite

beams using three different shear connectors: screws installed at 45° (10 specimens), truss-plates

bent at 90° (10 specimens), and concrete grooves with reinforcement bars (10 specimens). The

tests were conducted to the simply-supported beams in four-point bending where point loads

were applied at one third of the span length to simulate live loads. Displacement transducers

were installed to measure the maximum vertical displacement, the slip along the beam axis (at

interlayer), and the deformation due to the compression stresses perpendicular to the grain at the

supports (gaps). At increasing load, concrete cracks, gaps between the timber and concrete slab,

and splitting of timber beams were observed. All specimens ultimately exhibited brittle failures

in the timber element but satisfied the SLS and ULS requirements. Past full-scale TCC bending

tests often refer to Van der Linden’s (1991) test methods as a basis.

2.3.6 Long-Term Behaviour

Many complex phenomena including, but not limited to, concrete creep, mechano-sorptive creep,

shrinking/swelling, thermal strain, and concrete cracking may occur in the component materials

(concrete, wood, and connectors) in the extended service period of TCCs. Fragiacomo et al.

(2007) investigated the long-term performance of nail-laminated TCC beams with shear notch

connections. A dead load simulating the quasi-permanent part of the serviceability design was

applied to the beams for 133 days in an uncontrolled environment. From monitoring the

deflections and environmental conditions, a total deflection of approximately the span

length/100, which exceeds SLS requirements, was observed at the end of the testing period. The

effect of shrinkage was found to be critical to the composite because of the high stiffness of the

shear connectors. Decay of wood due to moisture from concrete bleeding was not observed.

21

2.3.7 Vibrational Behaviour

In the past, deflection limits have been used in an attempt to control floor vibrations but they

showed to be unsatisfactory as the number of complaints increased from occupants. The National

Research Council of Canada replaced these limits in the latest National Building Code of Canada

(NBCC) with recommended acceleration limits depending on the occupancies affected by the

vibration. A number of factors relating to both the loading type (i.e. amplitude and frequency),

and structural dynamic properties (i.e. mass, damping, stiffness, and mode shapes) are taken into

consideration in the NBCC criterion.

For timber floors, the lightweight nature leads to large initial peak velocities causing substantial

vibrations when subjected to an impulse load such as occupant footfalls. This is associated with

timber floors having low rigidity and inertia. The perceptibility of these vibration is apparent

enough to induce discomfort to occupants (Bernard, 2008). Past research has indicated that

vibrations perceived as annoying or uncomfortable are not to occur by ensuring the natural

frequency of the floor system is above a typical limit of 8.0 to 10.0Hz (Ljunggren et al., 2007) or

a lower limit range from 8.0 to 12.0Hz (Smith and Chui, 1988). Floor systems with a natural

frequency predicted below 8.0Hz impose a great risk that the response of a vertical footfall

excitation can become resonant (Ohlsson, 1998).

TCC floor systems were studied to determine the influence the added concrete has on the

vibrational behaviour. While the mode shapes and damping ratios are important to characterise

the dynamic performance of TCC floors and should be evaluated regarding to their use (Jorge et

al., 2010), the fundamental natural frequency is recognized as most important (Abd Ghafer et al.,

2008). Eurocode 5 (CEN, 2004b) presents a simplified expression to predict the fundamental

natural frequency, fn, for the simply-supported beam as:

22

�� = �

2

1

���

��

(4)

where L is the span length, EI is the bending stiffness and m is the mass of the TCC panel.

The ratio within square root is worth noting. On one hand, the added mass by the concrete

increases the natural frequency, which was the case for the CLT-concrete composite Jorge et al.

(2010) investigated (natural frequency increased by between 20% and 70%). On the other hand,

the increased stiffness counteracts to decrease the natural frequency, which was the case for the

experimental results of glulam-concrete composite beams by Santos et al. (2015) (from 31.0 to

17.4Hz). The fundamental natural frequency can also be measured from dynamic impact tests.

Santos et al. (2015) applied impacts at different points of the glulam-TCC beams while recording

the acceleration time-history at a sampling frequency of 5000Hz to be later transformed through

the Fast-Fourier Transform (FFT) to the frequency domain to determine the natural frequency.

2.3.8 NLT Application in TCC

One of the oldest TCC systems that were used for highway bridge decks in the United States and

Canada since 1932. NLT was the timber element with alternate planks raised up to 2 inches to

form longitudinal grooves rigidly interlocking with the concrete (American Wood-Preservers’

Association, 1941). Eventually this led to some of the earliest full-scale bending tests (Richart

and Williams, 1943) conducted on composite beams on the nail-laminated TCC system. The

primary objective was to compare its performance using four different shear connectors shown in

Figure 5. The trapezoidal steel plates supplemented with spikes performed best with high load-

carrying capacity, good integral beam action (developed small slip at the interlayer), and small

23

deflections. The Oregon Highway Department developed a design based on the test results and

has been used for several bridge constructions (Lukaszewska, 2009).

Figure 5: Details of nail-laminated TCC shear connectors: (a) triangular plates; (b) triangular

plates and spikes; (c) lag screws; (d) sloped notches and spikes (Richart and Williams, 1943)

2.3.9 Truss-plate Application for TCC Shear Connectors

Truss-plates have been studied to be applied as shear connectors for TCC systems. Girhammer

(1984) was the first to thoroughly investigate truss-plates as TCC shear connectors and states

three possible failure modes: (i) failure of the truss-plates in tension/compression and shear; (ii)

anchorage failure of the truss-plates in the timber due to failure of the teeth of the truss-plates or

of the wood; and (iii) anchorage failure of the truss-plates of in the concrete due to failure of the

bond between the truss-plates and the concrete.

Clouston and Schreyer (2011) conducted shear and full-scale bending tests on LVL-concrete

composite T-beams using two pre-manufactured, 152mm wide by 304mm long 20-gauge steel

truss-plates as shear connectors. The truss-plates were placed doubly-sided between two LVL

and half its depth were embedded into the wood while the remaining half exposed to concrete

were bent 45-degree by hand. For the shear tests, all specimens were observed to have failed by

distortion and yielding of the truss-plates at the shear interface. The corresponding load-

24

displacement curves indicate ductile mechanical behaviour of steel failure mechanism. Peak

strength and stiffness from the slope of the linear portion of the load-displacement curves were

calculated as 62kN and 128kN/mm respectively. The values were within the expected range

compared to low and high stiffness connectors. For the bending tests, ductile failure behaviour

was observed similar to the shear tests. Shearing of the connectors (partial tearing of the steel

plate) appeared to be the main failure from visible shear deformation at the ends of the beam.

2.3.10 Screw Application for TCC Shear Connectors

Screws have been well investigated in the past as efficient shear connectors for TCC systems

(Van der Linden, 1999; Jorge et al, 2010; Kavaliauskas et al, 2010; and Kanocz et al, 2013) and

for pre-fabricated TCC systems (Lukaszewska, 2009). The ability of STS to be effectively

embedded at angles to the grain provides the opportunity to utilize the high axial strength and

stiffness of the connectors and makes them an excellent choice for shear connectors in TCC,

which typically are required to resist high forces parallel to the axis of the timber at the highest

stiffness possible.

Kanócz et al. (2013) experimentally investigated the short-term behaviour of cross-inclined steel

screws (5x120mm) as shear connectors. The composite system consists of a fibre-reinforced

concrete slab and vertically oriented timber planks (joists) spaced 278mm centre-to-centre. From

the four-point bending tests, shear cracks were observed on both sides of the concrete slab as

load reached approximately 70% of ultimate level (3kN in on average) until collapse, which was

confirmed due to tension failure of the timber for all specimens. The �-method was able to

accurately predict the short-term performance.

25

Chapter 3. Experimental Study

This chapter presents the experimental work conducted to investigate on the performance of nail-

laminated TCC. Section 3.1 gives an overview of the different tests conducted, section 3.2

specifies the properties of the materials used, and sections 3.3 and 3.4 explain the design, test

proceedings, methodology, analysis results and discussions of the small-scale and full-scale

specimens, respectively.

3.1 Overview

The performance of nail-laminated TCC floors was investigated by conducting shear tests on

small-scale specimens with various shear connectors, and bending and dynamic tests on full-

scale panels. The specimens required prefabricating the NLT with the shear connectors installed

prior to concrete pouring. The objective of the small-scale shear tests was to determine and

compare the strength and stiffness properties of the different shear connectors. For the shear

tests, the investigated shear connectors consist of different sized truss-plates and configurations

of STS. The influence of a rigid insulation as interlayer was also investigated. Shear connectors

from the shear tests were selected for the full-scale tests. The objectives of the full-scale tests

were to evaluate the bending and dynamic properties of nail-laminated TCC panels. The

connection layouts of the test panels were arranged in the design process to perform for a service

load level representative of 4.8kPa live load.

26

3.2 Materials

3.2.1 Wood

In Canada, designers are mandated to design wood structural members according to CSA O86-14

(CSA, 2015) which specifies the mechanical properties of different wood species and grades. In

this project, Canadian Spruce-Pine-Fir (SPF) No. 1 lumber, purchased from local companies,

was used to construct the NLT. The size of the lumber was nominal two-by-six (38x140mm)

used for light-frame construction. The lumber is categorized as structural joists and planks given

its dimension. Table 1 summarizes the mechanical properties of the lumber used (CSA, 2015).

Table 1: Material Properties of NLT Planks

Species Grade Mechanical Properties (MPa) (1)

fb (2) fv fc fcp ft

E (2)

Spruce-Pine-Fir No. 1 11.8 1.5 11.5 5.3 5.5 9,500

(1) E = Modulus of elasticity; fb, fv, fc, fcp, ft = specified strengths in bending at extreme fibre, longitudinal shear, compression parallel to grain, compression perpendicular to grain, and tension parallel to grain

(2) Specified values are based on loads applied to the narrow face

Due to the large amount of lumber required to construct the NLT, the modulus of elasticity

(MOE) could not be individually determined and hence, the tabulated value in Table 1 was used

for analysis. As well, the wood used is not produced to be visually exposed and can therefore

contain degradations visible to the human eye.

27

3.2.2 Nails

The type of nail used to construct the NLT was selected based on two criteria: 1) the length of

the nails should be long enough to penetrate through the widths of two lumber pieces to achieve

double shear-planes per nail connection and 2) installation should be efficient in terms of

constructability. In this project, 28° wire weld nails with smooth shank were used to construct

the NLT (see Figure 6). The length and shank diameter of the nails were 89mm (3.5in.) and

3.18mm, respectively. The nails were driven using a pneumatic framing nail gun with 118Nm of

driving power. The heads of the nails are manufactured to be offset to be loaded with ease into

the nail gun.

Figure 6: Collated wire-weld nail for NLT

3.2.3 Concrete

Cast-in-place concrete with normal strength is typically used in TCC although systems with

prefabricated concrete are developing (Lukaszewka, 2009). Concrete for the small-scale

28

specimens were prepared with a 1.0m3 batch of ready-mix concrete provided by a Rempel Bros.

Concrete. Concrete for the full-scale specimens and additional small-scale specimens were

prepared with a 4.0m3 batch of ready-mix concrete provided by Lafarge. The properties of the

concrete are summarized in Table 2.

Table 2: Concrete Properties

Supplier Provided f’c

(MPa) f’c based on cylinder

tests (MPa) Max aggregate

size (mm) Weight

Rempel Bros. 25 Unknown Unknown Normal

Lafarge 30 42.8(1) 19 Normal

(1) Based on 16 cylinder tests

3.2.4 Truss-plates

Metal truss-plates are intended for joint connections in wood trusses but have been investigated

as ductile shear connectors for TCC systems (Girhammer, 1984; Yeoh, 2010; Clouston and

Schreyer, 2011). Typically, truss-plate shear connectors were pressed onto the timber element to

align the teeth parallel to the grain. Thus, the strength of the individual connector can be

identified as the shear strength of the truss-plate parallel to the grain. Although the shear strength

can be higher at different angles to the grain, a reasonable concrete embedment depth can be

achieved in this arrangement.

The truss-plates used for shear connectors for the nail-laminated TCC specimens were supplied

by plate manufacturer Mitek Canada Inc. 20- and 16-gauge truss-plates, shown in Figure 7, were

selected for investigation being the thinnest and thickest plates available. The mechanical

properties of the investigated truss-plates are provided in Table 3. The allowable shear strengths

29

are provided by product evaluation reports for the 20-gauge truss-plate (CCMC 11996-L, 2009)

and the 16-gauge truss-plate (CCMC 10319-L, 2010).

Table 3: Truss-plate Properties

Truss-plate(1) Thickness (mm) Width (mm) Length (mm) Shear Resistance (2) (kN/mm)

MT20 5x10 0.9 127 254 0.10

MII16 5x10 1.6 127 254 0.14

MII16 5x17.5 1.6 127 444.5 0.14

MII16 7x12.5 1.6 177.8 317.5 0.14

MII16 7x17.5 1.6 177.8 444.5 0.14

(1) Denoted MT or MII[gauge thickness] [width in inches]x[length in inches] (2) Properties for teeth slots perpendicular to truss-plate length

all units in [mm]

Figure 7: MT20 (left) and MII16 (right) truss-plates

30

3.2.5 Self-Tapping Screws (STS)

The STS used in this research, as shown in Figure 8, are fully-threaded screws with cylindrical

heads provided by MyTiCon Timber Connectors Inc (ASSY VG CYL). Their relevant properties

are summarized in Table 4. The technical specifications of the screws are provided by the

Canadian production evaluation report (CCMC 13677-R, 2013).

Figure 8: Fully-threaded Cylindrical Head Self-tapping Screws

Table 4: Fully-threaded Cylindrical Head Self-Tapping Screw Properties

Length, L (mm)

Thread Length,

Lthread (mm)

Head Diameter, dhead (mm)

Threaded Diameter, d

(mm)

Withdrawal Strength per

20mm at 30°(1) (kN)

Withdrawal Strength per

20mm at 45°(1) (kN)

200 185 13.4 10 1.53 1.64

220 205 13.4 10 1.53 1.64

(1) Un-factored resistance values for SPF with mean oven-dry relative density of 0.42

31

3.2.6 Plastic Separation Layer

A plastic separation layer was placed between the timber and concrete elements as slip

membranes in all uninsulated small- and full-scale specimens. The layers prevented moisture

ingress into the timber elements during the concrete pouring procedure and minimized the

influence of friction between the two elements in determining the stiffness properties of the

connector. The layers were cut from rolls of clear 6mil polyethylene sheeting (0.15mm

thickness), a heavy-duty plastic material which is used commonly as vapour and moisture barrier

in construction applications.

3.2.7 Insulation

It is sometimes desirable to install an insulation layer into TCC floors to enhance the acoustic

performance. A rigid insulation layer between the timber and concrete elements can increase the

static moment arm between the two elements without adding significant weight. In this way, it is

possible to increase the stiffness of the panel and potentially the vibration performance provided

the shear connector can connect effectively through the insulation. In this project, 25mm thick

insulation panels are placed between the timber and concrete elements to small- and full-scale

specimens without a plastic separation layer. These panels are Foamular® C-200 extruded

polystyrene rigid insulation having a compressive strength of 140kPa according to the

manufacturers’ product data sheet 07 2113.13.OCC (Owens Corning, 2013).

32

3.3 Small-scale Shear Tests

3.3.1 Specimen Design

The small-scale specimens were designed with consideration of two factors: 1) the design

parameters should represent the practicality of the construction of nail-laminated TCC floors and

2) its geometry is such that the specimen can be tested using the available testing machine

without requiring bracing. An inclined geometry according to EN 408 (2012) was selected which

aligns the loading and reaction surfaces resulting in no rotational moment, thus eliminating the

need for out of plane bracing. The small-scale specimens were made of 2x6 lumber for the NLT

and 75mm thick concrete to maintain a manageable size for ease of handling, transport, and

mounting on to the testing machine.

For truss-plate shear connectors, the parameters investigated were its length, thickness, timber

embedment depth, and the addition of a 25mm layer of rigid insulation. For the STS shear

connectors, two different configurations were investigated: one aimed to utilize their full

capacity by installing at 30° and the other in a 45° cross-wised arrangement with a 25mm layer

of rigid insulation. The number of fasteners per specimen was determined based on spacing

requirements (CCMC 13677-R, 2013) to avoid group effects. A total of 10 series of small-scale

specimens, as summarized in Table 5 and Table 6, were fabricated and subsequently tested, each

one having a different shear connector layout. Details for the test specimen series are shown in

Figure 9 - Figure 18 with their respective series number and shear connector notation.

33

Table 5: Series of Truss-plate Connected Small-scale TCC Specimens

Series ID Truss-plate No. of Conn.

Embedment Depths (mm) Separation

Layer No.

Reps. Wood Concrete

5x10-20G MT20 5x10 2 76.2 50.8 S.M. 6

5x16-20G MT20 5x16 2 76.2 50.8 S.M. 5

5x10-16G MII16 5x10 2 76.2 50.8 S.M. 6

5x17.5-16G MII16 5x17.5 2 76.2 50.8 S.M. 6

7x17.5-16G MII16 7x12.5 2 127.0 50.8 S.M. 5

7x12.4-16G MII16 7x17.5 2 127.0 50.8 S.M. 6

7x12.5-16G_I MII16 7x12.5 2 76.2 50.8 INS. 6

7x17.5-16G_I MII16 7x17.5 2 76.2 50.8 INS. 5

Series ID denoted in truss-plate dimensions: [width in inches]x[length in inches]-[gauge thickness]_[I for insulation]

S.M. – indicates use of 6mil polyurethane sheeting material to minimize friction between wood and concrete and protect wood from moisture ingress during casting

INS. – indicates use of 25mm rigid insulation layer

34

Table 6: Series of STS Connected Small-scale TCC Specimens

Series ID Self-tapping

Screw No. of Conn.

Embedment Depths (mm) Screw

Angle Separation

Layer No.

Reps. Wood Concrete

STS-30 ASSY VG

CYL 10x200 4 150 70 30° S.M. 6

X-STS-45_I Cross-wised ASSY VG

CYL 10x220 4 120 44.3 45° INS. 5

ASSY VG CYL STS product dimensions given [threaded diameter in mm] x [length in mm]

S.M. – indicates use of 6mil polyurethane sheeting material to minimize friction between wood and concrete and protect wood from moisture ingress during casting

INS. – indicates use of 25mm rigid insulation layer

Figure 9: Series ID 5x10-20G

35

Figure 10: Series ID 5x16-20G

Figure 11: Series ID 5x10-16G

36

Figure 12: Series ID 5x17.5-16G

Figure 13: Series ID 7x12.5-16G

37

Figure 14: Series ID 7x17.5-16G

Figure 15: Series 7x12.5-16G_I

38

Figure 16: Series 7x17.5-16G_I

Figure 17: Series ID STS-30

39

Figure 18: Series ID X-STS-45_I

3.3.2 Specimen Fabrication

The small-scale specimens were fabricated in two stages. 24 specimens were fabricated in spring

2016 and 35 specimens were fabricated alongside the full-scale specimens in summer 2016.

Prefabrication of the specimens took place at the UBC Centre for Advanced Wood Processing

(CAWP) and at West Coast Home and Truss Ltd., a truss manufacturing plant in Surrey, BC.

The truss-plate connected small-scale specimens were fabricated following a general procedure:

(i) Cut 2x6 planks into NLT lamination pieces according to the dimensions and geometry as

shown in Figure 9 - Figure 18;

(ii) Attach the truss-plates to two of the lamination pieces per specimen to be held firm for

pressing;

40

(iii) Feed the pieces nailed with the truss-plates through the plate pressing machine minimum

two times to firmly press the plates;

(iv) Nail the laminates together using a pneumatic framing nail gun to assemble the NLT;

(v) Cut and install 6mil polyurethane sheeting material on the NLT face where concrete is to

be poured for uninsulated specimens (wood staples were adequate to attach the sheeting

material to the NLT);

(vi) Cut and install 25mm insulation layer on the NLT face where concrete is to be poured for

insulated specimens;

(vii) Build formwork out of 12.5mm thick plywood around the specimens for each series;

(viii) Pour concrete into the formwork, vibrate, level, finish and cover;

(ix) Take out of formwork after curing.

The lumber was cut by using a circular saw or by feeding it to an automated cut off and marking

saw to efficiently cut the skewed angle at the ends. Special care was taken not to hammer the

teeth of the truss-plates into the wood to have the force pressing the teeth be provided solely

from the plate pressing machine. All truss-plates were pressed under an automated roller

machine specifically designed to manufacture trusses.

The STS connected small-scale specimens followed a similar procedure where the connectors

were installed using jigs on the assembled NLT to ensure accurate installation at the angle and

spacing specified. All prefabricated specimens were then transported to CAWP to be casted and

cured outside until testing. Finally, the formwork was removed and the specimens were ready to

be tested. Photos of several specimens at various stages of fabrication are shown in Figure 19.

41

(a) (b)

(c) (d)

(e) (f)

Figure 19: Fabrication of Small-scale Specimens:a) truss-plate attached to cut lumber piece;

(b) truss-plate shear connector and NLT component with slip membrane; (c) truss-plate shear

connectors and NLT components with insulation; (d) STS shear connector and NLT component

with slip membrane; (e) concrete pouring onto small-scale specimens; (f) small-scale specimen

after removing formwork

42

3.3.3 Test Set-up and Instrumentation

The shear tests were performed at the UBC Structures Laboratory on a universal testing machine.

The specimens were mounted so that the load was applied to the concrete cross-sectional area on

top through a steel bearing plate. The NLT cross-sectional area on bottom was supported by

another steel bearing plate (see Figure 20). By setting the specimen up this way, the geometry

allows for the line of force to pass through the centre and the upper and lower bearing plates

produce a resultant force that is vertically aligned. No additional bracing for stability was

required in this set-up thus accommodating to the testing machine.

Figure 20: Shear Test Setup: Schematic (left) and Photo (right)

Two linear voltage displacement transducers (LVDTs) were instrumented on each side of the

specimens to measure the relative slip between the timber and concrete elements. Each LVDT

was fastened to the NLT through a thin block of wood using wood screws. The tip of the

LVDT’s probe shaft rested on a custom bracket that is clamped onto the concrete side without

being in contact with the timber element. In this way, the relative slip was measured directly

43

along the shear plane and related to the applied loads as recorded by a calibrated load cell. The

applied load and displacements were recorded real-time.

3.3.4 Test Procedure

The shear tests were conducted according to the loading protocol as stated in EN 26891 (CEN

1991). The loading protocol, see Figure 21, proceeds by initially preloading the specimen up to

40% of the estimated maximum load, unloading to 10% of the estimated maximum load before

reloading the connection to failure at a rate corresponding to 20% of the estimated failure load

per minute. The load is held for 30 seconds between each loading and unloading. The specimens

are initially preloaded to eliminate any friction in the connection and to ensure any inelastic slip

does not affect the performance of the connection. This procedure requires an estimate of the

maximum failure load. The first small-scale specimens of each series were tested until failure

without preloading and the peak load recorded was taken as the estimated maximum load. The

loading protocol was set to displacement controlled in order to capture the ductile characteristic

of the shear connectors. The applied load and displacement readings were recorded at a sampling

rate of 5Hz. The test was considered to have been completed once the applied fell to 80% of the

maximum load after reaching the maximum load which is assumed that the connector has failed.

Figure 21: Shear Test Loading Protocol

0

20

40

60

80

100

0 1 2 3 4 5 6 7 8 9 10

Forc

e (

kN

)

Time (min.)

44

3.3.5 Analysis Method

Load-displacement curves are plotted to understand the performance (strength and stiffness) and

to comparatively characterize the performance of the individual connectors. The strength of each

specimen is quantified as the maximum applied load recorded (Fult). The stiffness is quantified

by taking the slip modulus (secant slopes) at 4 different load levels: at 40%, 60%, 80%, and

100% of Fult denoted K0.4, K0.6, K0.8, and Kult respectively.

The strength and stiffness are averaged for each connection series. The average K0.4 is used as

the stiffness of the connection to determine the effective bending stiffness, EIeff, for SLS. The

average K0.8 is used as the stiffness of the connection to determine EIeff for ULS. The notations

are illustrated in a sample load-displacement curve in Figure 22.

Figure 22: Sample Load-Displacement Curve

The results of the connector series are graphically represented as piece-wise linear curves of the

non-linear behaviour. The piece-wise linear curves are produced with the averaged Fult and

averaged K0.4, K0.6, K0.8, and Kult for each connector series. For example, if Fult and K0.4 of a

series of a particular shear connector averaged out to 100kN and 100kN/mm respectively, the

45

displacement would be calculated as 0.4*Fult/K0.4 = (0.4*100kN / 100kN/mm) = 0.40 mm. An

example piece-wise linear curve is shown in Figure 23. Characteristic 5th percentile connector

strengths, Fk, were derived assuming a student-t distribution based on the number of tests

conducted for each test series.

The influence of truss-plate parameters and the presence of the insulation layer to the strength

and stiffness of the shear connector was checked for correlation. Linear regression was

performed to determine statistically quantify how significant the influence was by assigning the

strength and stiffness properties as the dependant variables and the parameters as the

independent variable. Results were deemed to be statistically significant when the probability of

the observed relationship (P-value) being a random error was less than 5% (i.e. α = 0.05).

Figure 23: Example of Averaged Piece-wise Linear Curve

-10

10

30

50

70

90

110

0.0 1.0 2.0 3.0 4.0 5.0 6.0

Load (

kN

)

Displacement (mm)

Load level

F (kN)

K (kN/mm)

∆ (mm)

0% 0 0 0

40% 40 100 0.4

60% 60 60 1.0

80% 80 45 1.8

100% 100 20 5.0

46

3.3.6 Results

3.3.6.1 Overview

The test results in terms of strength and stiffness properties as well as visual observations are

provided in this section. A summary of the average results is presented in section 3.3.6.2.

Calculated properties from each connection series along with the load-displacement curves along

with the failure modes observed are presented in sections 3.3.6.3 - 3.3.6.5. The relative influence

of the connection parameters in terms of statistical relevance are discussed in section 3.3.7.

Complete load-displacement curves including the inelastic slip are presented in Appendix A.

3.3.6.2 Strength and Stiffness

The average results are presented as relative strength and stiffness by zeroing the measured data

after the specimens have been preloaded. The measured data of some specimens resulted to be

outliers or did not follow the general trend in the load-displacement curves and were therefore

discarded when calculating the average results. Average strength and stiffness are illustrated in

the piece-wise linear curves shown in Figure 24 for all truss-plate connection series and Figure

25 for the STS connection series with respect to screw count.

The average and characteristic strengths are summarized in Table 8. The calculated stiffness at

each load level are summarized in Table 8. Results for the truss-plate connections are given as

specified in the small-scale configurations instead of per plate or per plate length.

47

Table 7: Estimated, Characteristic and Average Strength Results

Series ID. Fest (kN) Fult (kN) Fk (kN) Std.Dev. C.O.V. DOF No. of Reps(1)

5x10-20G 80.34 84.14 72.69 5.37 6% 4 6

5x16-20G 89.92 97.17 64.16 14.03 14% 3 5

5x10-16G 109.28 103.88 92.22 5.47 5% 4 6

5x17.5-16G 194.80 178.21 148.58 13.9 8% 4 6

7x12.5-16G 143.79 134.24 124.50 4.14 3% 3 5

7x17.5-16G 206.38 191.49 176.50 7.03 4% 4 6

7x12.5-16G_I 124.60 114.60 102.92 5.48 5% 4 6

7x17.5-16G_I 186.40 148.57 128.76 8.42 6% 3 5

STS-30 27.26(2) 23.61(2) 9.11(2) 6.8 29% 4 6

X-STS-45_I 7.76(3) 15.50(3) 11.57(3) 1.67 11% 3 5

(1) includes initial test for Fest; (2) per screw; (3) per screw pair

Figure 24: Truss-plate Shear Connections Average Results

0

20

40

60

80

100

120

140

160

180

200

0 2 4 6 8

Forc

e (k

N)

Displacement (mm)

Series

5x10-20G

5x16-20G

5x10-16G

5x17.5-16G

7x12.5-16G

7x17.5-16G

7x12.5-16G_Insul.

7x17.5-16G_Insul.

48

Table 8: Average Stiffness Results

Series ID K0.4 (kN/mm) K0.6 (kN/mm) K0.8 (kN/mm) Kult (kN/mm) No. of Reps(1)

5x10-20G 65.13 49.89 43.05 11.90 6

5x16-20G 96.53 77.68 66.38 25.54 5

5x10-16G 82.20 75.00 70.16 37.80 6

5x17.5-16G 140.33 114.95 93.01 40.19 6

7x17.5-16G 114.41 88.31 77.92 35.93 5

7x12.4-16G 136.40 113.99 94.75 47.01 6

7x12.5-16G_I 74.44 62.58 54.80 19.50 6

7x17.5-16G_I 100.04 79.88 63.78 28.14 5

STS-30 101.15(2) 75.10(2) 56.99(2) 40.71(2) 6

X-STS-45_I 40.16(3) 35.13(3) 30.38(3) 19.23(3) 5

(1) includes initial test for Fest; (2) per screw; (3) per screw pair

Figure 25: STS Shear Connections Average Results

0

5

10

15

20

25

0.0 0.2 0.4 0.6 0.8 1.0

Forc

e (k

N)

Displacement (mm)

Series

STS-30

X-STS-45_I

per screw

per screw pair

49

3.3.6.3 Truss-plate Shear Connections

Two truss-plates were installed to the NLT and embedded 50.8mm into the concrete. Two

different thicknesses and three different lengths of the plate, and two different timber embedment

depths were investigated. The sizes of the truss-plate were selected based on their availability.

The load-displacement curves from the individual tests and averaged results are plotted in Figure

26 - Figure 31, one figure for each connector.

The slip of the concrete layer along the shear plane (∆ in Figure 20) became apparent after the

connectors yielded (see Figure 32). This confirms that the specimen actually failed in the

connections. However, it was typical for specimens with truss-plates of larger dimensions to

exhibit concrete crushing followed by the shear slip. Cracks developed along the length of the

connector soon after the yield point or the ultimate load. The specimens were unreinforced in the

shear tests. The full-scale specimens, which were reinforced with a sheet of welded wire mesh,

showed no signs of significant cracks around the connectors (refer to section 3.4.7.5 for details).

Figure 26: Load-displacement Curves of Series ID 5x10-20G

0

20

40

60

80

100

0 2 4 6 8 10 12 14

Forc

e (k

N)

Displacement (mm)

50

Figure 27: Load-displacement Curves of Series ID 5x16-20G

Figure 28: Load-displacement Curves of Series ID 5x10-16G

0

20

40

60

80

100

120

0 2 4 6 8 10 12 14

Forc

e (k

N)

Displacement (mm)

0

20

40

60

80

100

120

0 1 2 3 4 5 6 7

Forc

e (k

N)

Displacement (mm)

51

Figure 29: Load-displacement Curves of Series ID 5x17.5-16G

Figure 30: Load-displacement Curves of Series ID 7x12.5-16G

0

20

40

60

80

100

120

140

160

180

200

0 1 2 3 4 5 6 7 8 9 10

Forc

e (k

N)

Displacement (mm)

0

20

40

60

80

100

120

140

160

0 1 2 3 4 5 6 7 8

Load

(kN

)

Displacement (mm)

52

Figure 31: Load-displacement Curves of Series ID 7x17.5-16G

Figure 32: Examples of Shear Slips of Small-scale Specimens

0

20

40

60

80

100

120

140

160

180

200

0 2 4 6 8 10 12

Forc

e (k

N)

Displacement (mm)

53

3.3.6.4 Truss-plate Shear Connections with 25mm Insulation Layer

A 25mm layer of rigid insulation was placed between the timber and concrete in two series of the

truss-plate connections. Load-displacement for each test and average piece-wise linear curves are

presented in Figure 33 and Figure 34.

Typically, the truss-plates are fully braced against buckling by the wood and concrete; the

insulation, however, is unable to provide the same degree of lateral restraint making the

connector less stiff and less strong. To address this, the thickest truss-plates (MII16 - 1.6mm

thickness) were selected for the insulated series as advised by engineers from the plate

manufacturer. Consequently, the failure mode of concrete crushing resulted from using large

truss-plates in most specimens. The concrete layer was visually observed to be rotating out-of-

plane at the insulation layer immediately after the load was applied (see Figure 35). This was

also apparent from the LVDT readings showing displacements opposite to each other. Taking the

average of the two readings as the shear slips accounted for this phenomenon. The cause is likely

that the specimen size was too small to provide sufficient rigidity against rotation.

54

Figure 33: Load-displacement Curves of Series ID 7x12.5-16G_I

Figure 34: Load-displacement Curves of Series ID 7x17.5-16G_I

0

20

40

60

80

100

120

140

0 2 4 6 8 10 12

Forc

e (k

N)

Displacement (mm)

0

20

40

60

80

100

120

140

160

180

0 2 4 6 8 10 12 14

Forc

e (k

N)

Displacement (mm)

55

Figure 35: Out-of-plane Rotation (left) and Concrete Failure (right) of Small-scale Specimens

with Insulation

3.3.6.5 STS at 30° Shear Connections

Fully threaded ASSY VG CYL 10x220 screws were installed 150mm into the timber at 30° in

order to utilize the axial strength and stiffness of the connectors to the greatest degree possible

while still having a constructible connection. The screws were oriented to carry loads in tension

thereby the axial load in the screws create a clamping force equal to 50% of the axial load. Load-

displacement of each test and average piece-wise linear curves are presented in Figure 36.

At failure, shear slips between the concrete and timber were visually observed with no gap

between the two layers. The connection would most likely have failed in combination of tension

and screw withdrawal. No concrete bond failure is suspected seeing no cracks developed in the

concrete layer. Although the connection parameters were kept constant and the same failure

mode was observed in all specimens, a high variance resulted in the ultimate strengths possibly

due to the heterogeneity of the screw-embedded wood material.

56

Figure 36: Load-displacement Curves of Series ID STS-30 (per screw)

3.3.6.6 Pairs of STS at 45° Shear Connections with 25mm Insulation Layer

Pairs of ASSY VG CYL 10x200 screws were installed at 45° in a cross-wise arrangement

through a 25mm layer of rigid insulation and 120mm into the timber. The screws were arranged

cross-wised so that no additional compressive stresses would result from the component of the

axial load in the screws which would tend to crush the insulation. Each STS in a pair (one screw

each in tension and compression) was installed on separate laminations to avoid wood crushing.

Load-displacement of each test and average piece-wise linear curves are presented in Figure 37.

At failure, shear slips between the concrete and timber were visually observed. As well, concrete

cracks beginning to develop near the connectors and gaps between the insulation and timber

occasionally occurred (see Figure 38). The failure mode is unknown but a combination of screws

in tension, compression and loss of bond with the concrete can generally be assumed.

0

5

10

15

20

25

30

35

0 0.5 1 1.5 2 2.5

Forc

e (k

N)

Displacement (mm)

57

Figure 37: Load-displacement Curves of Series ID X-STS-45_I (per screw pair)

Figure 38: Gap Between Insulation and Timber (left) and Close-up of STS Failure (right)

0

5

10

15

20

0 0.5 1 1.5 2 2.5

Forc

e (k

N)

Displacement (mm)

58

3.3.7 Discussion

3.3.7.1 Overview

This section discusses the results obtained from the small-scale shear tests. Performance of the

truss-plate connections are first compared in section 3.3.7.2 and the influences of the connection

parameters plus providing the insulation layer are discussed in sections 3.3.7.2 - 3.3.7.6.

Performance of the STS connections are compared in section 3.3.7.7.

3.3.7.2 Comparison of Truss-plate Shear Connection Performance

With numerous truss-plate shear connections tested, designers are interested how their strength

and stiffness compare to one another to select the optimal size when designing TCC floor panels.

In this section, the characteristic strength Fk of the truss-plate shear connections are compared in

order evaluate its performance at ULS and the average stiffness K0.4 of the truss-plate shear

connections are compared in order to evaluate its performance at SLS. The comparison of the

strength is presented in Figure 39 where Fk of each connection is expressed as a percentage of

the strength and stiffness achieved for the strongest connection (7x17.5-16G). The comparison of

the stiffness is presented in Figure 40 where K0.4 of each connection is expressed as a percentage

of the stiffest connection (5x17.5-16G). This section is not intended to value-engineer shear

connections based on the sizes of the truss-plates but to provide an estimate of how much

strength and stiffness is reduced by reducing the size of the truss-plates.

Initially, it was assumed that the truss-plates with the larger dimensions or greater embedment

depths into the timber would be perform better in strength and stiffness. However, certain shear

connections with smaller sized truss-plates or timber embedment depths performed better in

strength and stiffness; a noteworthy point when selecting the truss-plate size for TCC shear

59

connectors. Three observations are made in the comparison: (i) the connection with the longer

20-gauge truss-plates resulted to be stiffer but less in strength by 5%; (ii) the maximum Fk

resulted from the connection with the largest dimensions but the maximum K04 resulted from

5x17.5-16G although the difference is only by 3%; and (iii) the insulated connections resulted in

lower strength and stiffness compared to their non-insulated counterparts.

Figure 39: Strength Comparison of Truss-plate Shear Connections

Figure 40: Stiffness Comparison of Truss-plate Shear Connections

100%84%

71%58% 58% 52%

41% 36%

0%16%

29%42% 42% 48%

59% 64%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Stre

ngt

h R

atio

Connection Series ID

100% 97%82%

71% 69%59% 53% 46%

0% 3%18%

29% 31%41% 47% 54%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Stre

ngt

h R

atio

Connection Series ID

60

3.3.7.3 Influence of Truss-plate Thickness

The influence the thickness of the truss-plate has on the strength and stiffness of the shear

connections were investigated by comparing two different thicknesses (t = 1.3mm and 1.6mm)

while keeping all other parameters constant. The regression results are shown in Table 9 and the

average results are compared in Figure 41.

Table 9: Influence of Truss-plate Thickness

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.898 0.806 65.779 0.000

9

K0.4 (kN/mm) 0.733 0.538 56.908 0.015

K0.6 (kN/mm) 0.784 0.615 83.727 0.007

K0.8 (kN/mm) 0.792 0.627 90.359 0.006

Kult (kN/mm) 0.781 0.609 86.330 0.008

*P-values > 0.05 indicate results are not statistically significant

Figure 41: Comparison of Truss-plate Thickness

0

20

40

60

80

100

120

0 1 2 3 4 5 6 7 8

Forc

e (k

N)

Displacement (mm)

Series

5x10-20G

5x10-16G

t = 1.6mm (16-gauge)

t = 1.2mm (20-gauge)

61

The specimens with thicker truss-plates statistically proved to achieve higher strength and

stiffness. This agrees with findings from CCMC evaluation reports (2009; 2010) which specify

higher shear strengths for MII16 truss-plates (t = 1.6mm) compared to the MT20 truss-plates (t =

1.2mm) when the teeth slots are oriented perpendicular to grain in a truss connection. Despite the

disadvantage in materials cost, the 1.6mm thick truss-plates offer favourable properties as TCC

shear connectors. However, the load-displacement curves show that those specimens experienced

less shear deformation compared to the ones with thinner truss-plates. It is expected that the

thickness of the truss-plates is associated to its plasticity where increased thickness correlates to

increased strength and stiffness and decreased thickness results in more ductile behaviour.

3.3.7.4 Influence of Truss-plate Length

The influence the length of the truss-plate has on the strength and stiffness of the shear

connections were investigated by comparing two different lengths while keeping all other

parameters constant. The statistical results are summarized in Table 10 - Table 13 and average

results are compared in Figure 42 - Figure 45.

Table 10: Influence of MT20 Truss-plate Length

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.590 0.348 0.085 0.094*

8

K0.4 (kN/mm) 0.735 0.541 0.206 0.024

K0.6 (kN/mm) 0.815 0.665 0.182 0.007

K0.8 (kN/mm) 0.888 0.789 0.153 0.001

Kult (kN/mm) 0.983 0.996 0.083 0.000

*P-values > 0.05 indicate results are not statistically significant

62

Figure 42: Comparison of MT20 Truss-plate Lengths

The 152.4mm increase in length of the MT20 truss-plates (t = 1.2mm) has a favourable effect on

the stiffness properties and no statistically significant increase was observed in the strength. With

the ultimate stiffness influenced, the truss-plates exhibited different shear deformations at their

ultimate loads. The reason for the lack of influence in the strength is unclear. With no concrete

failure observed, a possible speculation is that there was little influence in the anchorage strength

of the plates’ teeth and resulted to fail in similar ultimate load.

0

10

20

30

40

50

60

70

80

90

100

0 1 2 3 4 5 6 7 8

Forc

e (k

N)

Displacement (mm)

Series

5x10-20G

5x16-20G

l = 254mm (10in.)

l = 406.4mm (16in.)

63

Table 11: Influence of MII16 Truss-plate Length with 76.2mm Timber Embedment Depth

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.970 0.940 0.390 0.000

9

K0.4 (kN/mm) 0.914 0.835 0.305 0.000

K0.6 (kN/mm) 0.914 0.834 0.210 0.000

K0.8 (kN/mm) 0.744 0.554 0.120 0.014

Kult (kN/mm) 0.106 0.011 0.013 0.771*

*P-values > 0.05 indicate results are not statistically significant

Figure 43: Comparison of MII16 Truss-plate Lengths with 76.2mm Timber Embedment Depth

The 190.5mm increase in length of the MII16 truss-plates (t = 1.6mm) embedded 76.2mm deep

into the timber proved to be statistically significant to increase the ultimate strength and stiffness

with the exception of stiffness at the ULS level. A possible reason for this is that the truss-plates

are expected behave in a similar ductile manner once yielded. Note that the connection with

0

20

40

60

80

100

120

140

160

180

0 1 2 3 4 5

Forc

e (k

N)

Displacement (mm)

Series

5x10-16G

5x17.5-16G

l = 254mm (10in.)

l = 444.5mm (17.5in.)

64

higher strength results the shear deformation to be greater because of the stiffness at ULS level

being uninfluenced from the increase in length.

Table 12: Influence of MII16 Truss-plate Length with 101.6mm Timber Embedment Depth

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.983 0.967 0.451 0.000

8

K0.4 (kN/mm) 0.755 0.570 0.173 0.018

K0.6 (kN/mm) 0.687 0.472 0.210 0.041

K0.8 (kN/mm) 0.529 0.280 0.133 0.143*

Kult (kN/mm) 0.543 0.295 0.088 0.131*

*P-values > 0.05 indicate results are not statistically significant

Figure 44: Comparison of MII16 Truss-plate Lengths with 101.6mm Timber Embedment Depth

0

20

40

60

80

100

120

140

160

180

200

0 1 2 3 4 5

Forc

e (k

N)

Displacement (mm)

Series

7x12.5-16G

7x17.5-16G

l = 444.5mm (17.5in.)

l = 317.4mm (12.5in.)

65

The 127mm increase in length of the MII16 truss-plates (t = 1.6mm) embedded 101.6mm deep

into the timber proved to be statistically significant to increase the ultimate strength and the

stiffness under serviceability condition, however, became less significant at higher load levels. A

possible reason for this is that as the truss-plates reaches up to the yield point, they are expected

to behave in similar ductile manner and almost identical after yielding.

Table 13: Influence of MII16 Truss-plate Length through 25mm Insulation Layer

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.940 0.884 3.305 0.001

7

K0.4 (kN/mm) 0.590 0.348 0.202 0.124*

K0.6 (kN/mm) 0.424 0.180 0.136 0.295*

K0.8 (kN/mm) 0.258 0.067 0.071 0.537*

Kult (kN/mm) 0.780 0.608 0.068 0.022

*P-values > 0.05 indicate results are not statistically significant

Figure 45: Comparison of Truss-plate Lengths through 25mm Insulation Layer

0

20

40

60

80

100

120

140

160

0 1 2 3 4 5 6 7

Forc

e (k

N)

Displacement (mm)

Series

7x12.5-16G_I

7x17.5-16G_I

l = 444.5mm (17.5in.)

l = 317.4mm (12.5in.)

66

The 127mm increase in length of the MII16 truss-plates (t = 1.6mm) through 25mm insulation

layer proved to be statistically significant to increase the strength and the stiffness at ULS but not

influential to the stiffness for the load levels in between. The insulation layer is assumed to

provide no resistance in the connection. With the 25mm gap between the timber and concrete,

there is less bearing effect from the timber and concrete on the truss-plates and the stiffness is

then most likely depended on the material property of the truss-plates instead of the length; a

possible speculation for the stiffness being uninfluenced. Once the truss-plates have yielded, the

teeth-to-wood and concrete bearing is then likely to come into effect and the increased length

would be influential to its stiffness.

3.3.7.5 Influence of Timber Embedment Depths

The influence of how much the truss-plates are embedded into the timber are investigated to the

strength and stiffness of the connections by comparing two different embedment depths (76.2mm

and 101.4mm) while keeping all other parameters constant. The regression results are shown in

Table 14 and the average results are compared in Figure 46.

Table 14: Influence Timber Embedment Depths of the Truss-plates

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.560 0.312 0.523 0.093*

9

K0.4 (kN/mm) 0.146 0.021 -0.155 0.687*

K0.6 (kN/mm) 0.002 0.000 0.001 0.996*

K0.8 (kN/mm) 0.087 0.008 0.069 0.812*

Kult (kN/mm) 0.446 0.199 0.268 0.197*

*P-values > 0.05 indicate results are not statistically significant

67

Figure 46: Comparison of Timber Embedment Depths of Truss-plates

The 25.4mm difference in the timber embedment depth of the truss-plates proved to have no

statistically significant influence in the strength and stiffness of the shear connection. The results

show that the performance of the shear connection does not depend on the number of teeth

pressed into the timber. Designers can take this into consideration in designing TCC floors as the

cost of the truss-plates typically increases with increased width.

3.3.7.6 Influence of Insulation Layer on Truss-plate Shear Connections

The influence the 25mm layer of insulation placed in between the concrete and timber has on the

strength and stiffness of the shear connectors was investigated. Plate embedment depths of

50.8mm into the concrete and 76.2mm into the timber were maintained in specimens with 25mm

layer of insulation by using truss-plates that are 177.8mm (7 in.) wide. Sections 3.3.7.4 and

3.3.7.5 states that the length of the truss-plate has statistically significant influence on the

strength and stiffness but the timber embedment depth do not. Therefore, regression analyses

0

20

40

60

80

100

120

140

160

180

200

0 1 2 3 4 5

Forc

e (k

N)

Displacement (mm)

Series

5x17.5-16G

7x17.5-16G

dembed_timber = 101.6mm

dembed_timber = 76.2mm

68

were performed by keeping the length constant but not necessarily the timber embedment depths.

Statistical results are shown in Table 15 and Table 16 and the average results are compared in

Figure 47 and Figure 48.

Table 15: Influence of Insulation Layer (MII16 Truss-plates 317.5mm Length)

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.919 0.845 -19.640 0.001

7

K0.4 (kN/mm) 0.799 0.639 -39.977 0.017

K0.6 (kN/mm) 0.526 0.277 -25.725 0.180*

K0.8 (kN/mm) 0.520 0.270 -23.127 0.187*

Kult (kN/mm) 0.746 0.557 -16.435 0.033

*P-values > 0.05 indicate results are not statistically significant Note: Specimens with insulation were assigned 1 and specimens without were assigned 0

Figure 47: Comparison of Insulated Connections 317.4mm Long MII16 Truss-plates

0

20

40

60

80

100

120

140

0 1 2 3 4 5 6

Forc

e (k

N)

Displacement (mm)

Series

7x12.5-16G

7x12.5-16G_I

dembed_timber = 76.2mm

dembed_timber = 101.6mm

69

Table 16: Influence of Insulation Layer (MII16 Truss-plates 444.5mm Length)

Dependant Variable

Correlation Coefficient, R

R2 Slope P-value DOF

Fult (kN) 0.836 0.698 -36.281 0.000

13

K0.4 (kN/mm) 0.782 0.611 -38.322 0.001

K0.6 (kN/mm) 0.845 0.714 -35.096 0.000

K0.8 (kN/mm) 0.824 0.679 -30.108 0.000

Kult (kN/mm) 0.722 0.521 -15.461 0.004

*P-values > 0.05 indicate results are not statistically significant Note: Specimens with insulation were assigned 1 and specimens without were assigned 0

Figure 48: Comparison of Insulated Connections with 444.5mm Long MII16 Truss-plates

The addition of the 25mm layer of insulation between the concrete and timber shows a

statistically significant influence to decrease the strength and stiffness of the shear connection

than without the insulation. This is expected because the insulation layer is assumed to provide

0

20

40

60

80

100

120

140

160

180

200

0 1 2 3 4 5 6

Forc

e (k

N)

Displacement (mm)

Series

5x17.5-16G

7x17.5-16G

7x17.5-16G_I

dembed_timber = 76.2mm

dembed_timber = 101.6mm

dembed_timber = 76.2mm 25mm insulation

70

no resistance in the connection. It is likely that the bearing effect from are not engaged within the

25mm layer and the teeth embedded into the timber and concrete are holding the truss-plates,

deforming at the 25mm gap, until they reach their yield points. Without the insulation, the

bearing effect of the teeth from both materials is assumed to be engaged immediately after

preloading.

3.3.7.7 Comparison of the STS Configurations

The coefficient of variations exceeded 10% for the STS shear connections (see Appendix A);

hence, the average ultimate strength Fult of the STS shear connections are compared instead to

evaluate its performance at ULS and the average stiffness K0.4 of the STS shear connections are

compared in order to evaluate its performance at SLS. The comparison of the strength is

presented in Figure 49 where Fult of each connection is expressed as a percentage of the strength

and stiffness achieved for the strongest connection. The comparison of the stiffness is presented

in Figure 49 and Figure 50 where K0.4 of each connection is expressed as a percentage of the

stiffest connection.

The STS-30 connections significantly bear greater strength and stiffness than X-STS-45_I. Its

attributing factors are a screw embedment depth 30mm greater and screw angle 15° closer to the

wood grain. Despite the cross-wise configuration, the insulation layer is suspected as the main

reason for the X-STS-45_I connections’ weak performance. Further investigation is required

with better prediction and less variation to evaluate the performance of STS shear connections in

nail-laminated TCC.

71

Figure 49: Strength Comparison of STS Shear Connections

Figure 50: Strength Comparison of STS Shear Connections

100%

66%

0%

34%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

STS-30 X-STS-45_I

Stre

ngt

h R

atio

(%

)

Connection Series ID

100%

40%

0%

60%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

STS-30 X-STS-45_I

Stif

fne

ss R

atio

(%

)

Connection Series ID

72

3.4 Full-scale Bending and Vibration Tests

3.4.1 Shear Connectors

The bending and vibrational behaviours of four different truss-plate TCC shear connectors

selected from the small-scale shear tests were investigated. Each connector has a different

parameter of interest to represent all truss-plate shear connectors tested at the small-scale. The

influence of a layer of rigid insulation was also investigated. The STS shear connectors were not

investigated in the full-scale tests due to budgetary constraints. The selected shear connectors for

each panel series are summarized in Table 17.

Table 17: Selected TCC Shear Connector for Full-Scale Tests

Series ID No. of Reps.

Shear Conn. Interlayer Reason for Selection

S1 2 MT20 5x10 S.M. To represent the lower bound performance of nail-laminated TCCs.

S2 2 MII16 5x10 S.M. To determine the influence of 16-gauge truss-plates compared to 20-gauge truss-plates.

S3 2 MII16 5x17.5 S.M. To determine the influence of 444.5mm plate length compared to the 254mm plate length.

S4 2 MII16 7x17.5 INS.

To determine the influence of the 25mm layer of insulation for the 444.5mm long plates compared to no insulation.

S.M. – indicates use of 6mil polyurethane sheeting material to minimize friction between wood and concrete and protect wood from moisture ingress during casting

INS. – indicates use of 25mm rigid insulation layer

73

3.4.2 Panel Design

Full-scale nail-laminated TCC panels were designed using the �-method with the same material

specifications, nail spacings and embedment depths from the small-scale shear tests (refer to

Section 3.3.1) except the edge spacing of the nails of the NLT which increased from 25.4mm to

38mm. Figure 51 shows the nailing configuration of the NLT.

Figure 51: NLT nailing detail [mm]

The stiffness of the shear connectors K0.4 and K0.8 determined from the small-scale shear tests

were used in the �-method for SLS and ULS analyses respectively. The panels were designed to

be acceptable within the l/360 criteria in deflection due to four-point bending at service level.

Service level is defined as the applied load causing the same bending moment as would be

obtained from a 4.8kPa uniformly distributed load. As is the case for most experimental testing,

no load combination or material reduction factors were applied to determine the actual behaviour

of the panel. Example calculations of the �-method and SLS and ULS design checks are

provided in Appendix B.

Each nail-laminated TCC panel consists of a NLT panel made of 2x6 lumber planks 6.1m in

length, an interlayer of either 6mil polyurethane slip membrane or 25mm rigid insulation, and

75mm thick welded-wire reinforced cast-in-place concrete slab. The compressive strength of the

concrete was specified according to CSA A23.3. The dimensions of the panels ensured an

74

adequate span length and maintained a manageable size for transportation and ease of test set-up.

Configurations of the shear connectors for each panel series is summarized in Table 18.

The parameters h1, h2 and hi refer to concrete, timber and interlayer thickness respectively. The

parameters s1 and s2 refer to the spacings of the connectors in high and low shear zones of the

panel respectively while se is the spacing from the connector to the panel ends. ‘Rows’ refers to

the number of rows of connectors across the width of the panel. Note that each row consists of

two rows of truss-plates because two truss-plates is considered as one shear connector from

Phase 1. The individual drawings for each panel series (2 replicates per series) are shown in

Figure 52 - Figure 60.

Table 18: Full-Scale Panel Configurations

Series ID

Shear Connector

h1 (mm)

h2 (mm)

hi

(mm) s1

(mm) s2

(mm) se

(mm) Rows

S1 MT 20 5x10 75 140 - 500 1150 400 3

S2 MII 16 5x10 75 140 - 500 1150 400 3

S3 MII 16 5x17.5 75 140 - 1000 1450 600 3

S4 MII 16 7x17.5 75 140 25 1000 1450 600 3

Figure 52: Layout of MT20 5x10 and MII16 5x10 truss-plate shear connectors (S1 & S2)

75

Figure 53: Section A-A' (127mm x254mm truss-plate)

Figure 54: Detail A (127mm x254mm truss-plate)

Figure 55: Layout of MII16 5x17.5 truss-plate shear connectors (S3)

76

Figure 56: Section B-B' (127mm x 444.5mm truss-plate)

Figure 57: Detail B (127mm x 444.5mm truss-plate)

Figure 58: Layout of MII16 7x17.5 truss-plate shear connectors (S4)

77

Figure 59: Section C-C' (127mm x 444.5mm truss-plate)

Figure 60: Detail C (177.8mm x 444.5mm truss-plate)

3.4.3 Panel Fabrication

The full-scale panels were prefabricated at West Coast Home and Truss Ltd. in Surrey, BC. The

panels were then transported to CAWP for casting. A procedure was followed for the

prefabrication of each specimen.

(i) Mark layout of connector locations on six 2x6 planks (6 rows of uniform spacing at panel

end regions and one connector in mid-span)

(ii) Lightly nail truss-plates onto marked 2x6 planks to be held firm for pressing

(iii) Feed the planks nailed with truss-plates into the plate pressing machine minimum two

times to firmly press the plates

78

(iv) Align planks using clamp and wood screws to prepare for nailing (unclamped and

unscrewed after nailing)

(v) Mark layout of nail locations on the edge surface of the aligned plank

(vi) Nail the planks together using a pneumatic framing nail gun to assemble the NLT

(vii) Install 6mil polyurethane sheeting material on the NLT face as slip membranes for the

uninsulated specimens (wood staples were adequate to attach the sheeting material to the

NLT)

(viii) Install 25mm insulation layer on the NLT face where concrete is to be poured for

insulated specimens (insulation panels were cut to fit in between the connectors)

(ix) Build formwork out of 12.5mm thick plywood around panel

(x) Cut and install welded wire mesh reinforcing using chairs centered in concrete depth

Photos of the specimens at various stages of fabrication are shown in Figure 61 - Figure 64. All

panels were laid out on tarps at the CAWP courtyard for sequential casting with a ready-mix

concrete truck. As panels were poured, the concrete was evenly vibrated, leveled, finished and

covered. The TCC panels were left to cure for a minimum 28 days. 16 test cylinders were also

poured at the time of casting and left on the same site to cure. All panels and cylinders were

covered in tarps for protection against rainfall. It should be noted that the actual width of the

panels came out to be greater than the total widths of the laminates used to construct the NLT

possibly due to the construction method or the truss-plate thickness. Width measurements were

taken at least five points along the panels’ lengths and a conservative average of 750mm was

taken as the width of the panels in the �-method calculations.

79

Figure 61: Installation of truss-plate shear connectors

Figure 62: Fabrication of NLT

Figure 63: Installation of insulation and formwork

Figure 64: Concrete casting

80

3.4.4 Test Set-up and Instrumentation

The panels were tested for their vibrational behaviour under impact excitation (dynamic test) and

strength and stiffness under four-point bending (bending test). The panels spanned 5.8m between

two roller supports to truly simulate simply supported condition. For the dynamic test, a digital

accelerometer was set at the center of the panel to measure the vertical acceleration from

dynamic excitation.

For the bending test, load was applied at the third points along the panel through a spreader beam

which was pin connected to a 250kN hydraulic actuator in a steel reaction frame. The loads were

spread evenly across the width of the panel using HSS steel tubes. Roller bearings were located

at the loading points between the spreader beam and HSS steel tubes ensuring that the specimens

were entirely unrestrained by the test apparatus. A schematic of the complete test apparatus is

shown in Figure 65 and a photo of one mounted test specimen in Figure 66.

Loads were recorded using a calibrated load cell while vertical displacements were measured

using two LVDTs at the mid-span for the stiffness test. Four additional LVDTs were installed to

measure the relative slip between the concrete and timber at each of the four corners directly

over the supports.

81

Figure 65: Test Setup and Instrumentation Schematic

Figure 66: Photo of Test Setup and Instrumentation

82

3.4.5 Test Procedure

For each panel, the full-scale test started by performing the vibration test followed by the four-

point bending test. The dynamic tests were performed by applying a light impact (heel-strike or

2.5kg hammer impact) at the mid-span of the panel while the acceleration time-history was

monitored using a digital accelerometer.

The bending test procedure for the full-scale specimens was adapted from EN 26891 (CEN

1991) and the test procedure for the small-scale shear tests. TTC connectors show varying

degrees of initial inelastic displacement upon first loading that are not effectively present during

service in floor structures. To minimize its effect on the bending stiffness of the panel, a

preloading sequence to the panel was incorporated into the loading protocol to quantify the level

of inelastic deflection (denoted as ∆i in Table 20). The loading protocol started by preloading the

panel to its service level (previously defined as the actuator load causing the same bending

moment as would be obtained form a 4.8kPa uniformly distributed load), held for 30 seconds,

then unload to zero displacement at the mid-span, and held for 30 seconds a total of two times

before loading the panel to failure. This loading protocol, depicted in Figure 67, was further

adapted by converting from a load-controlled to displacement-controlled protocol at a constant

loading and unloading rate of 6mm/min.

83

Figure 67: Full-scale loading protocol

3.4.6 Analysis Methods

The parameter of interest from the full-scale vibration tests is the fundamental natural frequency

of each panel. The dynamic properties of each full-scale panel were predicted based on the

established methods of mechanics (Chopra, 2012) using the effective bending stiffness

determined by the �-method:

Generalized modal mass: ���� = ����

2 (5)

Generalized stiffness: ���� =�������

2�� (6)

Fundamental natural frequency: �� =1

2���

����

����� (7)

where mTCC = mass of the panel per unit length, l = span length, and EIeff = effective bending

stiffness.

0 1 2 3 4 5 6 7 8

Load

(kN

)

Time (min.)

Service Load Level

84

The fundamental natural frequencies were estimated from plots of the Fast Fourier

Transformation (FFT) of the recorded accelerations. The following complex number calculations

of the FFT was performed in MATLAB® R2015a (2015):

FFT: �(�) = � �(�)��(���)(���)

���

(8)

where �� = �(����)/� (9)

Y and X implement the Fourier transform (i.e. frequency domain representation) and inverse

Fourier transform (i.e. acceleration), of length n respectively. The power spectral density can

then be obtained by multiplying Y with its complex conjugate. A sample acceleration time-

history and discrete Fourier transform plot is shown in Figure 68. From the plot, the fundamental

natural frequency is determined from the frequency domain with the maximum power spectral

density.

Figure 68: Acceleration time-history plot (left) and discrete FFT plot (right)

-0.08

-0.06

-0.04

-0.02

0

0.02

0.04

0.06

0.08

0 1 2 3 4 5

Acc

eler

atin

on

(g)

Time (s)

8 9 10 11 12

Po

wer

Sp

ectr

al D

ensi

ty

Frequency (Hz)

85

The parameter of interest from the full-scale bending tests are the effective bending stiffness and

the bending moment capacity of each panel. The beam diagram in Figure 69 shows the variables

used to calculate the parameters used in the following equations:

Load: � =

������

2 (10)

Panel stiffness: � =

∆������� (11)

Effective bending stiffness: ����� =

��

24(3�� − 4��) (12)

Maximum bending moment

per unit width: � =

��

� (13)

where b is the panel width in metres.

Figure 69: Four-point bending beam diagram

86

3.4.7 Results and Discussions

3.4.7.1 Overview

The results are presented in sections 3.4.7.2 - 3.4.7.5. The vibration results are discussed first

since the dynamic tests were conducted prior to the bending tests. From the bending tests, the

properties of the panels investigated are the effective bending stiffness at service load level and

the bending capacity to evaluate their structural performance at SLS and ULS respectively. The

different failure modes are also discussed.

3.4.7.2 Vibration Properties

The fundamental natural frequency of each panel type was predicted by applying EIeff obtained

from the �-method into Equation (6). Additionally, the fundamental natural frequency of each

tested panel was estimated by applying the measured EIeff calculated using Equation (12) into

Equation (6). The acceleration time-history of each panel subjected to an impact load at mid-

span was recorded and the fundamental natural frequency was obtained according to the method

described in Section 3.4.6. The vibration results are summarized in Table 19.

In most cases, the �-method and measured EIeff predictions underestimated the fundamental

natural frequency of the TCC panels by a small margin of error. This was shown to be the case

since the EIeff obtained from the bending tests resulted to be greater than predicted. All panels

exhibited a fundamental natural frequency above 8.0 Hz which is acknowledged as the

susceptible range of human induced vibration (Ohlsson, 1998). The significant mass of the

panels is shown to limit the motion perceived by the occupants.

Table 19: Vibration Test Results

87

Series ID Replicate

Fundamental Natural Frequency (Hz)

FFT Measured

����� Difference

�-method �����

Difference

S1 1 10.38 10.09 3%

9.43 9%

2 10.13 10.03 1% 7%

S2 1 10.25 10.19 1%

9.65 6%

2 10.13 9.87 3% 5%

S3 1 10.25 9.89 4%

10.17 1%

2 10.38 10.48 -1% 2%

S4 1 11.96 12.06 -1%

11.60 3%

2 11.23 11.89 -6% -3%

3.4.7.3 Bending Stiffness

Each of the full-scale specimen was subjected to multiple loadings up to service level as

described in section 3.4.5, from which the effective bending stiffness was calculated according to

Equation (10). The deflections and effective bending stiffness obtained from the test results and

the �-method predictions are compared in Table 20 along with the inelastic deformations, ∆i,

which remained after the initial loadings. Load-displacement curves up to service level are

plotted for each of the four test series in Figure 70 to Figure 73. The load shown is the total load

applied Ptotal. The average mid-span displacements are shown as relative displacements by being

subtracted from the inelastic displacement.

In most cases, the analytical predictions underestimated the effective bending stiffness and

consequently overestimated the mid-span deflection at service load level. The deviations can be

88

due to several factors and identifying the cause is difficult especially for composite structures. In

this case, the MOE of the timber used to predict could have been underestimated. Another

possible cause is that the small-scale shear test method may have measured inaccurate stiffness.

The results are favourable for TCC floors with less deflections exhibited and the panel being

stiffer than predicted in most cases. That is to say the �-method provided conservative

predictions. At SLS, the rigid insulation layer demonstrated to be more desirable with

significantly less mid-span deflection and higher bending stiffness (23% higher) than without

because of the increased static moment arm between the timber and concrete.

Table 20: Deflection and Effective Stiffness

Series Replicate

Measurements �-method Predictions

∆i (mm) �����

(1012 Nmm2)

�����

(1012 Nmm2) Difference

S1 1 1.91 8.37

7.31 13%

2 2.26 8.26 11%

S2 1 2.07 8.53

7.66 10%

2 3.36 8.00 4%

S3 1 3.11 8.04

8.50 -6%

2 0.80 9.03 6%

S4 1 1.37 11.95

11.06 7%

2 1.08 11.16 5%

89

Figure 70: Load vs. displacement of series S1 up to service level

Figure 71: Load vs. displacement of series S2 up to service level

0

5

10

15

20

25

30

0 2 4 6 8 10 12 14

Load

(kN

)

Displacement (mm)

Service Load Limit

Replicate 1

Replicate 2

Prediction (γ-method)

0

5

10

15

20

25

30

0 2 4 6 8 10 12 14

Load

(kN

)

Displacement (mm)

Service Load Limit

Replicate 1

Replicate 2

Prediction (γ-method)

90

Figure 72: Load vs. displacement of series S3 up to service level

Figure 73: Load vs. displacement of series S4 up to service level

0

5

10

15

20

25

30

0 2 4 6 8 10 12 14

Load

(kN

)

Displacement (mm)

Service Load Limit

Series2

Series3

Prediction (γ-method)

0

5

10

15

20

25

30

0 2 4 6 8 10 12 14

Load

(kN

)

Displacement (mm)

Service Load Limit

Series1

Series2

Prediction (γ-method)

91

3.4.7.4 Panel Capacity

Each panel was loaded to failure following the initial loadings according to the procedure

described in Section 3.4.5. The total maximum load Pmax was recorded and the bending moment

capacity Mmax was calculated according to Equation (13). The capacities of the panels were

predicted using the �-method by incrementing the applied load with a scale factor until a failure

in one of the TCC component was detected. The predicted and observed failure modes are

discussed in section 3.4.7.5. The experimental results and the predictions are compared in Table

21 by calculating the global factor of safety which is the measurement-to-prediction ratio of the

capacities. The load-displacement curves for each series are shown in Figure 74 to Figure 77.

The load shown is the total load applied Ptotal. The average mid-span displacements are shown as

relative displacements by being subtracted from the inelastic displacement.

Failure of the panels did not occur until loading at least 5 - 7 times the serviceability

requirements ensuring confidence in its structural integrity in SLS. Evidently, the �-method

under-predicted the capacities. All experimental load capacities were approximately 2 - 4 times

its predictions which were indicated by the detection of the failures in the shear connectors for

series S1-S3 and the NLT for series S4. Such deviation is likely due to underestimating the

strengths of these failed component in the TTC (see section 3.4.7.5 for failure modes). Failure in

the truss plate shear connections was detected when the shear force applied to the connectors

exceeded its ultimate shear strength Fult measured from the small-scale shear tests. Failure in the

NLT was detected when the total stress at the extreme fibre of the timber exceeded its specified

bending strength for the given wood material. Series S4 panels demonstrated with the greatest

capacity out of all the panels. This confirms that the additional increase to the moment arm due

to the rigid insulation layer affected in increasing the capacity.

92

Table 21: Panel Capacity

Series Replicate Measurements

�-method Predictions Global Factor of

Safety Mult (kNm) Mult (kNm)

S1 1 189.1

50.7 3.7

2 209.8 4.1

S2 1 212.4

60.8 3.5

2 204.9 3.4

S3 1 209.3

53.2 3.9

2 194.3 3.7

S4 1 225.2

131.7 1.7

2 250.5 1.9

Figure 74: Load vs. displacement of series S1

0

20

40

60

80

100

120

140

160

180

0 25 50 75 100 125 150

Load

(kN

)

Displacement (mm)

Service Load Limit

S1 Replicate 1

S1 Replicate 2

Predicted Capacity (γ-method)

Load spike not

accounted for

determining Pmax

93

Figure 75: Load vs. displacement of series S2

Figure 76: Load vs. displacement of series S3

0

20

40

60

80

100

120

140

160

180

0 25 50 75 100 125 150

Load

(kN

)

Displacement (mm)

Service Load Limit

S2 Replicate 1

S2 Replicate 2

Predicted Capacity (γ-method)

0

20

40

60

80

100

120

140

160

180

0 25 50 75 100 125 150

Load

(kN

)

Displacement (mm)

Service Load Limit

S3 Replicate 1

S3 Replicate 2

Predicted Capacity (γ-method)

94

Figure 77: Load vs. displacement of series S4

3.4.7.5 Failure Modes

The predicted and observed failure modes are compared in The experimental work showed that

all the TCC panels experienced both ductile and brittle failure mechanisms where the shear

connectors were gradually yielding with increasing load followed by concrete crushing or timber

fracture. In comparison to the small-scale shear tests, no concrete cracking around the shear

connectors and no out-of-plane rotation between the rigid insulation layer were observed as

expected due to the additional wire reinforcing and the inherent confinement provided by the

larger mass of concrete.

The predicted failure modes were not what governed the failures of the nail-laminated TCC

panels in most cases. Brittle failure modes of the laminates in the NLT fracturing governed for

most panels (see Figure 82 b) where it was predicted that the failure of the connections would.

0

20

40

60

80

100

120

140

160

180

200

0 25 50 75 100 125 150

Load

(kN

)

Displacement (mm)

Service Load Limit

S4 Replicate 1

S4 Replicate 2

Predicted Capacity (γ-method)

95

The second replicate of series S4 was predicted to fail in the timber failure was governed by an

abrupt concrete crushing (see Figure 82 d). It can be concluded that the �-method is inaccurate

in predicting the failure modes. What is clear is that the brittle failure modes occurred at very

high loads; as low as 5 and as high as 7 times the service load. As well, significant displacements

in the shear slips (see Figure 82 e and f) tended to occur at loads applied well above the service

load and predicted capacity. This demonstrates that the failure modes of nail-laminated TCC

panels do not hold much practical importance when designed for serviceability limit state

performance.

. The observed failure modes are based on interpretation of the load-shear slip curves along with

visual observation during testing. The observed failure modes are categorized as non-governing,

which were observed and the panel was able to sustain more loads, and governing, which were

observed when the panel reached its capacity. The shear slip between the concrete and timber

layers were recorded at each corner of the panels throughout the bending tests. Load-shear slip

curves were plotted by taking the applied load with respect to the averaged shear slips at each

end of the panel as they were loaded to failure. Each connector load-slip curves are presented in

Figure 78 to Figure 81. A significant shear slip is interpreted as a ductile failure mechanism

where yielding of the connectors took place. Brittle failure mechanisms such as concrete

crushing and tensile fracture of the individual laminated planks in the NLT were observed when

panels reached their capacity. Sample photos of the failure types are presented in Figure 82.

The failure modes of each panel were predicted using the �-method by identifying which TCC

component was first to show that its demand exceeded its resistance as the load applied was

incremented by a scale factor in the analysis (the resulting load is taken as the predicted capacity

96

of the panel). The experimental work showed that all the TCC panels experienced both ductile

and brittle failure mechanisms where the shear connectors were gradually yielding with

increasing load followed by concrete crushing or timber fracture. In comparison to the small-

scale shear tests, no concrete cracking around the shear connectors and no out-of-plane rotation

between the rigid insulation layer were observed as expected due to the additional wire

reinforcing and the inherent confinement provided by the larger mass of concrete.

The predicted failure modes were not what governed the failures of the nail-laminated TCC

panels in most cases. Brittle failure modes of the laminates in the NLT fracturing governed for

most panels (see Figure 82 b) where it was predicted that the failure of the connections would.

The second replicate of series S4 was predicted to fail in the timber failure was governed by an

abrupt concrete crushing (see Figure 82 d). It can be concluded that the �-method is inaccurate in

predicting the failure modes. What is clear is that the brittle failure modes occurred at very high

loads; as low as 5 and as high as 7 times the service load. As well, significant displacements in

the shear slips (see Figure 82 e and f) tended to occur at loads applied well above the service

load and predicted capacity. This demonstrates that the failure modes of nail-laminated TCC

panels do not hold much practical importance when designed for serviceability limit state

performance.

97

Figure 78: Load vs. shear slip of series S1

Figure 79: Load vs. shear slip of series S2

0

20

40

60

80

100

120

140

160

180

0 2 4 6 8 10 12

Load

(kN

)

Displacement (mm)

Service Load Limit

S1 Rep. 1 LVDT 1 & 3

S1 Rep. 1 LVDT 2 & 4

S1 Rep. 2 LVDT 1 & 3

S1 Rep. 2 LVDT 2 & 4

Predicted Capacity (γ-method)

0

20

40

60

80

100

120

140

160

180

200

0 2 4 6 8 10 12

Load

(kN

)

Displacement (mm)

Service Load Limit

S2 Rep. 1 LVDT 1 & 3

S2 Rep. 1 LVDT 2 & 4

S2 Rep. 2 LVDT 1 & 3

S2 Rep. 2 LVDT 2 & 4

Predicted Capacity (γ-method)

98

Figure 80: Load vs. shear slip of series S3

Figure 81: Load vs. shear slip of series S4

0

20

40

60

80

100

120

140

160

180

0 2 4 6 8 10 12

Load

(kN

)

Displacement (mm)

Service Load Limit

S3 Rep. 1 LVDT 1 & 3

S3 Rep. 1 LVDT 2 & 4

S3 Rep. 2 LVDT 1 & 3

S3 Rep. 2 LVDT 2 & 4

Predicted Capacity (γ-method)

0

20

40

60

80

100

120

140

160

180

200

0 1 2 3 4 5 6 7 8

Load

(kN

)

Displacement (mm)

Service Load Limit

S4 Rep. 1 LVDT 1 & 3

S4 Rep. 1 LVDT 2 & 4

S4 Rep. 2 LVDT 1 & 3

S4 Rep. 2 LVDT 2 & 4

Predicted Capacity (γ-method)

99

(a) (b)

(c) (d)

(e) (f)

Figure 82: Failure mechanisms: (a) state of panel at end of bending test; (b) governing timber

fracture; (c) non-governing concrete crushing; (d) governing concrete crushing; (e) & (f) shear

slips at panel ends

100

Table 22: Failure Modes Observed

Series Replicate Observations

�-method Predictions Governing Non-governing

S1 1 timber fracture

concrete crushing & connector yielding failure of shear

connections 2 timber fracture connector yielding

S2 1 timber fracture connector yielding failure of shear

connections 2 timber fracture connector yielding

S3 1 timber fracture connector yielding failure of shear

connections 2 timber fracture connector yielding

S4 1 timber fracture

concrete crushing & connector yielding

failure in timber

2 concrete crushing connector yielding

3.4.8 Efficiency of Shear Connectors

The efficiency of the shear connectors is informative in evaluating the truss-plate sizes and

quantity required to make economical decisions when designing the TCCs. The efficiencies of

the truss-plate shear connectors were determined as defined in Equation (1). The panels were

designed to achieve composite efficiencies of at least 75%. However, the overestimation of the

mid-span deflection at service load demonstrated higher efficiencies for the shear connectors as

summarized in Table 23. Example calculations of the shear connector efficiencies are shown in

Appendix C.

The shear connectors in series S1, S2 and S3 achieved similar efficiencies. The shear connectors

in series S4 panels demonstrated as the most efficient with the greatest truss-plate sizes in the

101

least amount required. The increase of the moment arm from the addition of the rigid insulation

layer significantly increased the S4 panels’ effective stiffness leading to an overall performance

better than the panels in the other series. It is of interest to note that the shear connectors in series

S4 did not pertain the best properties and exhibited out-of-plane rotations in the small-scale shear

tests yet showed to have achieved a very high efficiency.

Table 23: Shear Connector Efficiency

Series Shear

Connector Shear Connector

Quantity Replicate

Efficiency

Design Experimental

S1 MT 20 5x10

27

(54 plates)

1 77%

79%

2 79%

S2 MII 16 5x10

27

(54 plates)

1 79%

80%

2 78%

S3 MII 16 5x17.5

15

(30 plates)

1 78%

75%

2 80%

S4 MII 16 7x17.5

15

(30 plates)

1 84%

89%

2 88%

102

Chapter 4. Conclusions

This chapter concludes the thesis with an overall summary of the work accomplished and

potential areas for further research. Section 4.1 summarizes the experimental work conducted

and the key findings. Section 4.2 discusses potential areas for further research.

4.1 Summary

Nail-laminated TCC offers a practical solution as floor systems considering the economic

advantage of NLT and the structural and building physics advantages of TCC as well as the

overall environmental benefits of using mass-timber. Experimental work at UBC investigated the

properties of shear connections, as well as floor bending and vibrational behaviour. Eleven shear

connections (nine truss-plates of different sizes and two configurations of STS) were investigated

by conducting shear tests on small-scale specimens. Four truss-plate shear connections were then

implemented into full-scale TCC panels and tested for vibration and bending performance.

Results from the small-scale shear tests were obtained with respect to the strength and stiffness

as well as their failure modes. The objective was to compare the connection properties and

determine the influencing parameters. Key findings are:

(i) Shear slips were generally observed at failure in all shear connections, however, concrete

cracks near the connections and out-of-plane rotations were observed for truss-plates of

higher dimensions and insulated connections, respectively.

(ii) The thickness and length of the truss-plates correlates well (correlation coefficients

between0.73 and 0.98) to its strength and stiffness with exceptions of stiffness at certain load

levels.

103

(iii) The timber embedment depth of the truss-plates (minimum 75mm) has no statistically

significance on the shear connection properties.

(iv) The presence of a 25mm rigid insulation layer in truss-plate shear connections decreases the

strength and stiffness compared to the non-insulated counterparts.

(v) STS installed at 30° provided greater strength and stiffness compared to the cross-wise

configuration of STSs installed at 45° with 25mm rigid insulation layer.

Results from the full-scale bending and vibration tests were used to evaluate the overall

performance of nail-laminated TCCs. Key findings are:

(i) The fundamental natural frequency resulted to be greater than predicted and above the

susceptible range of human induced vibrations of 8.0 Hz.

(ii) The �-method underestimated the elastic bending stiffness by 4% - 13% and the panels

performed desirably under serviceability conditions. It can be concluded that the �-method

predictions were fairly conservative.

(iii) The experimental load capacities of the panels were approximately 2 - 4 times larger than the

�-method predictions. It can be concluded that the �-method underestimates the capacity of

the panel.

(iv) Brittle failure modes in the timber or concrete were observed to have governed during the

tests. The �-method did not correctly predict the governing failure modes in most cases.

However, the failure mode was not significant in the performance nail-laminated TCCs

because the panels were capable of sustaining loads up to 5 – 7 times the service loads.

(v) The truss-plate shear connections all achieved efficiencies in the range of 75% - 80% and as

high as 89% with the presence of the 25mm rigid insulation layer.

104

(vi) The increase in moment arm due to the 25mm rigid insulation layer contributed in improving

the overall performance of the TCC panel.

4.2 Further Research

Further research should address nail-laminated TCC with multi-span segments where the NLT

consists of butt-joints instead of continuous laminations of lumber planks across the span length.

This provides the option of extending the length of the panel by overlapping the laminates.

Waste of the wood can be reduced as a result by utilizing planks of different lengths bringing

efficiency in material cost. Butt-joints and their distributions are known to be crucial for the

structural behaviour of floors by likely reducing its bending strength and stiffness. Experimental

testing and numerical investigations can be conducted to multi-span nail-laminated TCC with

different configurations of controlled random butt-joints and corresponding adjustment factors

for the bending strength and stiffness can be formulated.

In addition, further research should address the long-term performance of nail-laminated TCC by

quantifying the relative contributions of each components of the TCC to its overall creep.

Analytical methods can be used to calculate the effective properties of the concrete, NLT and the

connectors for long-term loading and then verified against experimental testing. This can pose to

be challenging due to the non-linear behaviour of the NLT and the shear connectors.

Development of simplified calculations for the long-term performance can ensure that

appropriate considerations of the non-linear performance are considered.

105

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112

Appendices

Appendix A – Load-Displacement Curves for Small-Scale Specimens

Figure 83: Complete Load-Displacement Curves of Series ID 5x10-20G

Table 24: Statistical Moments of Series ID 5x10-20G

Random Variable Mean Standard Deviation COV

Fult (kN) 84.14 5.37 6%

∆0.4 (mm) 0.52 0.06 11%

∆0.6 (mm) 1.07 0.31 29%

∆0.8 (mm) 1.61 0.32 20%

∆ult (mm) 7.11 0.43 6%

K0.4 (kN/mm) 65.13 5.82 9%

K0.6 (kN/mm) 49.89 11.81 24%

K0.8 (kN/mm) 43.05 8.18 19%

Kult (kN/mm) 11.90 1.43 12%

0

20

40

60

80

100

0 2 4 6 8 10 12 14 16 18

Load

(kN

)

Displacement (mm)

113

Figure 84: Complete Load-Displacement Curves of Series ID 5x10-20G

Table 25: Statistical Moments of Series ID 5x16-20G

Random Variable Mean Standard Deviation COV

Fult (kN) 97.17 14.03 14%

∆0.4 (mm) 0.43 0.14 32%

∆0.6 (mm) 0.77 0.19 24%

∆0.8 (mm) 1.18 0.20 17%

∆ult (mm) 3.96 0.53 13%

K0.4 (kN/mm) 96.53 23.94 25%

K0.6 (kN/mm) 77.68 10.14 13%

K0.8 (kN/mm) 66.38 4.29 6%

Kult (kN/mm) 25.4 1.2 5%

0

20

40

60

80

100

120

0 2 4 6 8 10 12 14 16

Load

(kN

)

Displacement (mm)

114

Figure 85: Complete Load-Displacement Curves of Series ID 5x10-16G

Table 26: Statistical Moments of Series ID 5x10-16G

Random Variable Mean Standard Deviation COV

Fult (kN) 103.88 5.47 5%

∆0.4 (mm) 0.51 0.05 9%

∆0.6 (mm) 0.84 0.13 16%

∆0.8 (mm) 1.23 0.32 26%

∆ult (mm) 3.17 1.24 39%

K0.4 (kN/mm) 82.20 11.08 13%

K0.6 (kN/mm) 75.00 10.36 14%

K0.8 (kN/mm) 70.16 14.36 20%

Kult (kN/mm) 37.80 16.33 43%

0

20

40

60

80

100

120

0 2 4 6 8 10 12 14 16 18

Load

(kN

)

Displacement (mm)

115

Figure 86: Complete Load-Displacement Curves of Series ID 5x17.5-16G

Table 27: Statistical Moments of Series ID 5x17.5-16G

Random Variable Mean Standard Deviation COV

Fult (kN) 178.21 13.90 8%

∆0.4 (mm) 0.52 0.09 17%

∆0.6 (mm) 0.94 0.13 14%

∆0.8 (mm) 1.54 0.12 8%

∆ult (mm) 4.51 0.63 14%

K0.4 (kN/mm) 140.33 17.13 12%

K0.6 (kN/mm) 114.95 9.50 8%

K0.8 (kN/mm) 93.01 7.52 8%

Kult (kN/mm) 40.19 6.95 17%

0

20

40

60

80

100

120

140

160

180

200

220

0 2 4 6 8 10 12

Load

(kN

)

Displacement (mm)

116

Figure 87: Complete Load-Displacement Curves of Series ID 7x12.5-16G

Table 28: Statistical Moments of Series ID 7x12.5-16G

Random Variable Mean Standard Deviation COV

Fult (kN) 134.24 4.14 3%

∆0.4 (mm) 0.47 0.04 9%

∆0.6 (mm) 0.96 0.28 29%

∆0.8 (mm) 1.45 0.42 29%

∆ult (mm) 4.19 1.97 47%

K0.4 (kN/mm) 114.41 8.50 7%

K0.6 (kN/mm) 88.31 19.13 22%

K0.8 (kN/mm) 77.92 16.82 22%

Kult (kN/mm) 35.93 11.21 31%

0

20

40

60

80

100

120

140

160

0 2 4 6 8 10 12

Load

(kN

)

Displacement (mm)

117

Figure 88: Complete Load-Displacement Curves of Series ID 7x17.5-16G

Table 29: Statistical Moments of Series ID 7x17.5-16G

Random Variable Mean Standard Deviation COV

Fult (kN) 191.49 7.03 4%

∆0.4 (mm) 0.56 0.05 8%

∆0.6 (mm) 1.01 0.09 9%

∆0.8 (mm) 1.64 0.22 13%

∆ult (mm) 4.18 0.76 18%

K0.4 (kN/mm) 136.40 12.27 9%

K0.6 (kN/mm) 114.99 12.99 11%

K0.8 (kN/mm) 94.75 13.90 15%

Kult (kN/mm) 47.01 8.30 18%

0

20

40

60

80

100

120

140

160

180

200

220

0 2 4 6 8 10 12 14 16

Load

(kN

)

Displacement (mm)

118

Figure 89: Complete Load-Displacement Curves of Series ID 7x12.5-16G_I

Table 30: Statistical Moments of Series ID 7x12.5-16G_I

Random Variable Mean Standard Deviation COV

Fult (kN) 114.60 5.48 5%

∆0.4 (mm) 0.66 0.18 27%

∆0.6 (mm) 1.25 0.46 37%

∆0.8 (mm) 1.93 0.76 40%

∆ult (mm) 6.03 1.00 17%

K0.4 (kN/mm) 74.44 23.01 29%

K0.6 (kN/mm) 62.58 28.03 41%

K0.8 (kN/mm) 54.80 26.09 43%

Kult (kN/mm) 19.50 4.20 20%

0

20

40

60

80

100

120

140

0 2 4 6 8 10 12 14

Load

(kN

)

Displacement (mm)

119

Figure 90: Complete Load-Displacement Curves of Series ID 7x17.5-16G_I

Table 31: Statistical Moments of Series ID 7x17.5-16G_I

Random Variable Mean Standard Deviation COV

Fult (kN) 148.57 8.42 6%

∆0.4 (mm) 0.60 0.08 13%

∆0.6 (mm) 1.13 0.14 13%

∆0.8 (mm) 1.89 0.25 13%

∆ult (mm) 5.38 1.06 20%

K0.4 (kN/mm) 100.04 16.98 17%

K0.6 (kN/mm) 79.88 11.16 14%

K0.8 (kN/mm) 63.78 8.50 13%

Kult (kN/mm) 28.14 3.80 13%

0

20

40

60

80

100

120

140

160

180

200

0 2 4 6 8 10 12 14 16

Load

(kN

)

Displacement (mm)

120

Figure 91: Complete Load-Displacement Curves of Series ID STS-30°

Table 32: Statistical Moments of Series ID STS-30°

Random Variable Mean Standard Deviation COV

Fult (kN) 23.61 6.80 29%

∆0.4 (mm) 0.10 0.05 48%

∆0.6 (mm) 0.20 0.08 41%

∆0.8 (mm) 0.33 0.08 26%

∆ult (mm) 0.58 0.09 16%

K0.4 (kN/mm) 101.15 21.71 21%

K0.6 (kN/mm) 75.10 13.58 18%

K0.8 (kN/mm) 56.99 8.23 14%

Kult (kN/mm) 40.71 9.72 24%

0

10

20

30

40

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

Load

(kN

)

Displacement (mm)

121

Figure 92: Complete Load-Displacement Curves of Series ID X-STS-45°_I

Table 33: Statistical Moments of Series ID X-STS-45°_I

Random Variable Mean Standard Deviation COV

Fult (kN) 15.50 1.67 11%

∆0.4 (mm) 0.17 0.06 33%

∆0.6 (mm) 0.29 0.10 33%

∆0.8 (mm) 0.46 0.17 36%

∆ult (mm) 0.99 0.59 59%

K0.4 (kN/mm) 40.16 14.05 35%

K0.6 (kN/mm) 35.13 13.95 40%

K0.8 (kN/mm) 30.38 13.11 43%

Kult (kN/mm) 19.23 8.86 46%

0

2

4

6

8

10

12

14

16

18

20

0 0.5 1 1.5 2 2.5

Load

(kN

)

Displacement (mm)

122

Appendix B – Design of Full-scale Specimens According to �-Method

123

124

125

126

127

128

129

Appendix C – Shear Connector Efficiency