stamod engineering services

8/17/2019 STAMOD Engineering Services

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4/30/16 1STAMOD - One Stop Solution for Engineering Design Services


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About STAMOD Solutions Inc;


• STAMOD Solutions, located in Chicago, IL and Pune, India is ortfolio co!p"n# of

ALCOR Fund.

• Engineeing Solutions fir! t$"t supports co!p"nies to innov"te ne% pro&ucts "n& offers "

r"nge of design, de!elo"#ent and "otot$"e services' %&&&.sta#od.co#';

Sister-concern to (lo)"l Autocon *designer, manufacturer, supplier of automated assembly

equipment solutions for variety of industries+

• Indust$ (eticals addessed ae as belo&)

o Primary - Auto!otive, Oil ("s, .onsu!er (oo&s, (ener"l n&ustri"l Euip!entso Secondary * Aerosp"ce, Off-$ig$%"#, Tr"nsport"tion, M"rine

• ig$l# u"lifie& &esign engineers "t co!petitive prices, (eogr"p$ic"ll# flei)le resources%it$ goo& co!!unic"tion sills, Superior pro)le! solving "ppro"c$ t$roug$ " &e&ic"te&

te"! of engineers su)ect !"tter eperts *SME+'

http://www.stamod.com/http://www.stamod.com/


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(ision , Mission , (alues + Ethics

5ision



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M. Eic Cohen

oad Me#be * STAMOD Engineeing

A gr"&u"te fro! "rv"r& usiness Sc$ool, "n&

Eng' (r"&u"te of 7niv' of 8isconsin' e $"s )een

t$e M"n"ging "rtner of 8 E( %$ilst "cuiring

21 co!p"nies' Serve& "s t$e .EO of A!pere "n&

$"s est")lis$e& !ultiple 95:s in Asi", e"&s t$e

(lo)"l Ops of S "n& $"s )een t$e n&i" "n&

.$in" ;e"& tr"&er for (E'"s !"n"ge& sever"l

fun&s in t$e 7S'

D. -agannath (edula

oad Me#be STAMOD Engineeing

9"g"nn"t$ 5e&ul" $"s Doctor"te in M"n"ge!ent

nfor!"tion S#ste!s *MS+ "n& M"sters in .o!puter

Applic"tions %it$ "n etensive eperience in t$e fiel& of

co!puters, !"n"ging outsource& proects %it$ t$eir

"ssoci"te& securit# issues riss' Dr' 5e&ul" $"s !"n"ge&

nu!erous proects in v"rious fiel&s in $is 23 #e"rs of

Eperience "n& $"s successfull# co!plete& t$e! in t$e

given ti!elines "n& )u&get' As t$e Director of St"!o&, $e

is responsi)le for t$e gro%t$, oper"tions, client retention "n&

!"n"ge!ent of St"!o&' <

M. /eoge Mola0al

oad Me#be * STAMOD

A gr"&u"te of "rv"r& usiness Sc$ool "n& Ofor&

7niversit# Mr' Mol""l $"s successfull# $"n&le& over 30=

cross )or&er Mergers Acuisitions tr"ns"ctions "cross

7S, n&i", ME>SEA, "n& .$in" "n& )uilt sever"l co!p"nies

glo)"ll#' As t$e .EO of A;.O? @un&, Mr' Mol""l "i!s to

&rive v"lue to custo!ers glo)"ll# t$roug$ its r"nge of

portfolio co!p"nies

M. Mi0e 1at2

oad Me#be STAMOD Engineeing

Mr' "tB is " gr"&u"te of "rv"r& usiness Sc$ool'

e $"s " successful tr"c recor& of turning

co!p"nies into $ig$l# profit")le units' e is

responsi)le for )uil&ing gro%t$ "n& le"&ers$ip in

corpor"tions' e $"s %ore& %it$ (E "n& .u!!ins

in v"rious senior positions "cross t$e %orl&

Manage#ent tea#



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4/30/16 CSTAMOD - One Stop Solution for Engineering Design Services

T$"es o3 Se!ices

• Onsite *.o!!issioning, St"rtup or Engineering - "s p"rt of custo!er:s engineering te"!+

• Re#ote Engineeing Cente %REC' Se!ices *Design, Develop!ent "n& Testing services+

• 4$bid Engineeing Se!ices *ntegr"te& Onsite Offsite services+

• Standadi2ation Po5ects

Fle6ible Costing

• Ti!e M"teri"l

• @ie& .ost T#pe

• .ost A&v"nt"ge for ?e!ote Engineering .entre *?E.+ "gree!ent eng"ge!ents

Si2e o3 Po5ects• @e% M"n %ees proects

• Multi M"n-e"r proects

• .o!plete proect c#cle inclu&ing proect !"n"ge!ent "n& custo!er coor&in"tion

Fle6ible Patneshi" usiness Model


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4/30/16 STAMOD - One Stop Solution for Engineering Design Services 6

Custo#e

Po5ect

Manage 7

Po5ect

Leade 7

Engg 8

STAMOD Po5ect

Manage at STAMOD

India O33ice

STAMOD Po5ect

Manage at C9STOMER

O33ice

Engg 7 Engg :

Custo#e

Po5ect

Manage 8

Po5ect

Leade 8

Engg

Custo#e

Po5ect

Manage :

Sta 7

Sta 8

Custo#e

O33shoe Design Cente *OD.+

STAMOD


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• Dedicated & Independent Line for

File transfer (FTP) and Web tools• Independent & Dedicated set up

for Video conf ./

• 10,000 square feet facility

• 3-shift operation for meeting

delivery due dates

CA

D

CAE/ Simulation

In3astuctue and Tools

STAMOD - One Stop Solution for Engineering Design Services 4/30/16


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4/30/16 STAMOD - One Stop Solution for Engineering Design Services F

Data Con3identialit$

Potecting IPR

o >on .onfi&enti"lit# Agree!ent %it$ e!plo#eeso >DA %it$ ven&ors "n& contr"ctors

o >ee& to no% p$ilosop$#

o Secure &"t" tr"nsfer pr"cticeso Secure net%ors f"cilities t$roug$ "n etensive

fire%"ll secure @T setup

In3o#ation Secuit$

o Eperience& certifie& te"! involve& in &esign

i!ple!ent"tion of infor!"tion securit#

o Tr"ce ")ilit# "n& "u&it logso Anti virus protection for "ll &estops "n& !"il

services "n& internet g"te%"#s

Ph$sical Secuit$

o roi!it# c"r& )"se& "ccess to pre!iseso Secon& level "ccess control "n& "ut$entic"tion for "ccessing server roo!s

"n& s$"re& resources

o 24 Securit#, stringent policies on &evice/!e&i" $"n&ling


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4/30/16 STAMOD - One Stop Solution for Engineering Design Services G

Modeling Da&ing Legac$ Data con!esion FE Meshing Technical illustation %EIP'

Re!ese Engineeing Conce"t ceation Ad!ance :D Modeling

Standadi2ation Design auto#ation Pat < Co#"onent designs

Manu3actuing Da&ing ceation Detailed Design

Subs$ste# design Testing + (alidation Cash

CFD =(4 Industial design

Toleance Stac0 u" (E


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• Design Engineering Epertise %it$ ric$ &o!"in no%le&ge in in&ustr# on !aious "lat3o#s *atia, !nigrap"ics, #ro/$ngineer, %olidor's, %olidedge, Inventor, ($ )nalysis, *oldflo+ .

• Design support for "oduct u"gades, dei!ati!e designs "n& =PD "oga#s.

• Est")lis$


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4/30/16 STAMOD - One Stop Solution forEngineering Design Servies

11

Poduction Tooling*In5ection Molds


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STAMOD - One Stop Solution for

Engineering Design Services12

! Po5ect Details

o Mo&el @e"turesI Doo * Inte#ediate

o Do!"inI l"sticI St$on >?

o Dur"tion/8or $oursI C0 $ours

! Ob5ecti!e

o nection Mol&ing

o Design &eliver# in ti!e %it$ no errors'

! Deli!eables

o 3D .AD !o&els

o 2D &r"%ings

! ene3it to Custo#e

o Designs "re &elivere& in "ccount of goo& !"c$ining

fe"si)ilit#'

o ine!"tics "re consi&ere& in &esign st"ge to "voi&

f"ilures in tri"ls or "ctu"l'

o All "re"s of &esign of !ol& "re pl"nne& %it$ inserts'

*(rill "re"s "n& %e" steels+

COMPO=E=T

FI@ED 4ALF ASSEML

MO(I=/ 4ALF ASSEML

Pats 3o Consu#e*Poducts


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! Po5ect Details

o Mo&el @e"turesI D$e Console Shell

o Do!"inI l"sticI MP7B7 P(C

o Dur"tion/8or $oursI C $ours

! Ob5ecti!e

o nection Mol&ing

o Design &eliver# in ti!e %it$ no errors'

! Deli!eables

o 3D .AD !o&els

o 2D &r"%ings

! ene3it to Custo#e

o Designs "re &elivere& in "ccount of goo& !"c$ining

fe"si)ilit#'

o ine!"tics "re consi&ere& in &esign st"ge to "voi&

f"ilures in tri"ls or "ctu"l'



COMPO=E=T

FI@ED 4ALF ASSEML

MO(I=/ 4ALF ASSEML



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! Po5ect Details

o

Mo&el @e"turesI ashe Console Shello Do!"inI l"sticI MP7B7 P(C

o Dur"tion/8or $oursI 6C $ours

! Ob5ecti!e

o nection Mol&ing

o Design &eliver# in ti!e %it$ no errors'! Deli!eables

o 3D .AD !o&els

o 2D &r"%ings

! ene3it to Custo#e

o Designs "re &elivere& in "ccount of goo& !"c$ining fe"si)ilit#'

o ine!"tics "re consi&ere& in &esign st"ge to "voi& f"ilures in tri"ls or

"ctu"l'



COMPO=E=T

FI@ED 4ALF ASSEML

MO(I=/ 4ALF ASSEML



15/404/30/16


Engineering Design Services1C

/ate Locations

Fist in5ection "oint

Second in5ection "oint

Medical


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4/30/16STAMOD - One Stop Solution for


*Do" 4ot unne in 8 "laces 3o se"aate in5ection.

=eeds to discuss 3o bench #a0 3o 3illing o #old 3lo& anal$sis

*Ca!it$ al# To" Co!e


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Mold o"ening seuences

Fist o"ening 3o unne

and sub*unne e#o!al

O"ening distance >.B##

Second o"ening 3o "at

e#o!al

Mold "ocess seuence

7. Mold close

8. Fist In5ection %Red

"at'

:. Mold cooling

. Fist o"ening 3o

unne la$out do"*out.

. Second o"ening coe

and ca!it$

. Sti""e "late otationto 7?BG

H. Mold close

?. In5ection in both

=o22les 3o RED and

4ITE "at.

>. Mold cooling

7B. Fist o"ening 3o

unne la$out do"*out.

77. Second o"ening coeand ca!it$

78. Pat E5ection

7:. Sti""e "late otation

to 7?BG

7. =e6t c$cle stat



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Engineering Design Services1F

Sti""e otation 7?BG 3o second "at in5ection

Mo!e#ent o3 sti""e B.B##

Fist o"tion is

Sti""e "late

otation &ith

I=DE@I=/ PLATE

3o Second "atIn5ectionOPTIO= 7) I=DE@I=/

PLATE SSTEM



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Engineering Design Services1G

Second o"tion is Mo!ing hal3 otation &ith ROTAR TALE 3o

Second "at In5ection

OPTIO= 8) ROTAR

TALE



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DFM studies < Plastic Tooling

Feasibilit$ Co#"etence

Chai * ac0


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De-mol(ingDiretion

)art material * +,tel 0#13. ,lonS%rin'age * ot provi(e()art Sie * 602mm46625mm1652mm#eneral all t%i'ness * 320mm to520mm2Outer &a' area on e(ge Appro-1420mm to 120mm

Tonnage re7uire( * 400 Ton/Appro

D"M-Ergo#en$C%air&a'


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8all t%i'ness variation2)ossi&ilit, of arpage an(sin' mar's2



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)arting lineurves



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4/30/16 STAMOD - One Stop Solution for Engineering Design Services 2C

Topvie

Cut-out opening re7uires s%ut-o9angle2 "or &etter net an( mol( lifenee(s to %ave 10: angle of netsurfae2

;SOvie

See net sli(e forpart mo(i


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10: angle of net surfae


ee( to mo(if, t%e fae of net

surfae


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=i&s are %aving &ottom t%i'nessmore t%an 40> of general allt%i'ness2)ossi&ilt, of sin' mar's


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4/30/16 STAMOD - One Stop Solution for Engineering Design Services 2F


#ate loations it% ta& gates an(e an


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4/30/16 STAMOD - One Stop Solution for Engineering Design Services 2G


Sleeveeetors

Blo'/strippereetors

=oun( eetors


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Approimate Mol(Sies


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31

Poduction Tooling*lo& Molds


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lo& Mold Design

O7T7T

MODE;S

! Po5ect Detailso Mo&el @e"turesI STE,(ES MODE;S'

o

Do!"inI l"stic *Auto!o)ile Accessories+o Soft%"re 7se&I ."ti" 5C ?20

o Dur"tion/8or $oursI F0 $ours

o .usto!er Do!"inI A7TOMOT5E

>D7ST?ES'

! Ob5ecti!e

o Design l"# fl"t "s s!oot$ "s possi)le p"rtingsurf"ces to flo% of pl"stic out for!'

o .$ecing "ll t$e p"rting "re"s to e"se

!"c$ining fe"si)ilit#'

o l"stic p"rt s$oul& )e less fl"s$ "re"s )#

proper pinc$ l"n& &esign*0'C+ "ll "roun& p"rt'

! Deli!eableso 3D .AD !o&el "n& 2D &"t"

! ene3it to Custo#e o Moul& is &esigne& consi&ering t$e

fe"si)ilit# of !"nuf"cturing'

o rovi&e& t$e 3D c"& !o&el for "sse!)l#

"n& !"c$ining'

>7T DETA;

.A5T A;@-1

.A5T A;@-2


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33

Mold3lo& Si#ulation


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Cu" 4olde ) Fill, Pac0 + a"age Anal$sis

Oiginal Feed) 7B ga#s Modi3ied Feed) 8. ga#s

Feed S$ste# &eight

educed b$ H

%? gates (s. 8 gates'

• Ob5ecti!e

o alidate #art design it" given - gates

o Identify t"e molding defects! Methodolog$ o3 Po5ect E6ecution

o Det"ile& Mi&-l"ne !es$

o An"l#sis %it$ custo!er given F g"tes

o Fill, Pac0 + a"age An"l#sis %it$ F g"tes

o .onclu&e& 2 g"tes c"n provi&e !uc$ )etter results

! Deli!eables< Out"uts deli!eed

o .o!p"r"tive report %it$ "ll results lie @ill ti!e

contour, fill "ni!"tion, ressure, Te!per"ture, 8el&

lines

o .l"!p force, Air tr"ps, S$rin"ge, Sin !"r &ept$,

"rt 8"rp"ge in A;;, J, K &irections' ("te

loc"tion &et"ils

! ene3it to Custo#e

o Feed S$ste# &eight educed b$ H

o O!eall "at ualit$ is good %less no o3 &eld lines'


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4/30/16STAMOD - One Stop Solution for Engineering Design

Services3C

Oiginal Pat *

ith RibsModi3ied Pat

ithout Ribs

Pat a"age

>.7 ## to .7 ##

Pat a"age

7.H ## to 8.H ##

Pat a"age eduction

b$ HB

%7.8 ## (s. . ##'

• Ob5ecti!e

o #art validation using moldflo analysis

o Decide best gate location & identify molding defects! Methodolog$ o3 Po5ect E6ecution

o Mi&-l"ne !es$ing- est gate location "n"l#sis follo%e&

)# @lo% "n"l#sis

o ("te rocess opti!iB"tion

o "rt &esign *ri)s re!ove&+ to re&uce p"rt 8"rp"ge


o .o!p"r"tive ?eport %it$ "ll results lie @ill ti!e contour, fill

"ni!"tion, ressure, Te!per"ture, 8el& lines, .l"!p force,

Air tr"ps, S$rin"ge, Sin !"r &ept$, "rt 8"rp"ge in A;;

J, K &irections

! ene3it to Custo#e

o An"l#ses forec"st $ig$er p"rt %"rp"ge for Origin"l p"rt

&esign' 7sing !ol&flo% "n"l#sis "rt %"rp"ge re&uce& 0

L !o&ifie& p"rt &esign *ri)s re!ove&+

Co!e) Fill, Pac0 + a"age Anal$sis

(i @l A l i


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4/30/16 36

(iso ) @lo% An"l#sis

Filling Poble#s I

1' @lo% not )"l"nce&

2' .ritic"l "ir tr"p for!"tion

3' ig$ filling pressure

• Ob5ecti!e

o Identify ool crac'ing issues & rectify t"em

Methodolog$ o3 Po5ect E6ecution

o Det"ile& flo% "n"l#sis %it$ eisting !ol&ing

con&itions i&entifie& t$e 3illing pro)le!s

o ?ectifie& t$e c"uses )# "n"l#sis iter"tions


o Det"ile& flo% results lie fill ti!e, contour, @illing

c"vit# pressure, .l"!p tonn"ge, 8el& line

o Mol&ing process inputs "long %it$ flo% le"&er

&et"ils

! ene3it to Custo#e o More tool life *E"rlier tool !"inl# pressure p"&s

%ere cr"cing+

o &entifie& !ol&ing process !et$o&olog# for t$e

p"rt !"teri"l %$ic$ c"n )e use& for repetitive

!ol&s "s it is $ig$er pro&uction volu!e'

C


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4/30/16STAMOD - One Stop Solution for Engineering Design

Services3

Thic0ness inceased 3o# 8.7 to 8.:

Thic0ness inceased 3o# 8.7 to 8.

Conclusion)

7. /ood coelation obse!ed bet&een #olded "at + Mold3lo& si#ulation

8. Cause 3o tool cac0 is due to highe ca!it$ "essue

:. Flo& leade hel"ed to i#"o!e 3lo& balance + educe "essue

. Pessue educed b$ 7H %78B MPa (s 7BB MPa'

(isio Pat Changes)

Fl C l C l A l i


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4/30/16 3F

• 3eatue ib height

inceased b$ : ## %3o

ibs on both sides'

• 3eatue ib thic0ness

inceased 3o# B.? to

7##

a"age

educed

b$ :B

Floo Console Co#"lete Anal$sis

• Ob5ecti!e

o #art validation, ot runner & ate

selection

o ooling & part arpage optimiation

• Methodolog$ o3 Po5ect E6ecution

o Det"ile& Mi&-pl"ne !es$ing

o Det"ile& flo% "n"l#sis to fin"liBe no o3

hot do"s/g"te loc"tions

o .ooling opti!iB"tion "rt %"rp"ge

c"use i&entific"tion %"rp"ge re&uction

• Deli!eables< Out"uts deli!eed

o @ee& &et"ils, .ooling si!ul"tions results

lie .ore/."vit# te!per"ture, "rt

te!per"ture etc'

o "rt %"rp"ge c"uses' ?eco!!en&"tion

to re&uce p"rt %"rp"ge )# cooling

!inor p"rt &esign c$"nge

• ene3it to Custo#e

o An"l#ses forec"st $ig$er p"rt %"rp"ge' 7sing

!ol&flo% "rt %"rp"ge re&uce& )# 30 L

c#cle ti!e re&uce& )# 2C L

= t St


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=e6t Ste"s

>DA ilot

3GSTAMOD * One Sto" Solution 3o Engineeing Design Se!ices4/30/16


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9.S. O33ice*7) ."icago - F0 8 r#n M"%r Ave, Suite 1300, .$ic"go, ; 60631

Tel I =1 F00 C0 44FG

@" >o' =1 F 2F4 0F1F

9. S. O33ice 8) )ustin * 613 "" .5, Austin TJ FCG

India O33ice ) .o!!erBone, l&g'no'2' Office no'30C, er"%"&"' une 411 006

TelI =G1 20 66F0000

@ G1 20 66F00F

Than0 ou

stamod engineering services

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