gryphon internationalgryphon international engineering services inc. · · 2011-11-29gryphon...

Gryphon InternationalGryphon International Engineering Services Inc.

Company Profile InformationExpertise Experience

Information Package

IP1210Gryphon International Engineering Services Inc.

Experience


Consulting Engineering Design Services Firm Dedicated to the Thermal Power & Energy Industry Dedicated to the Thermal, Power & Energy Industry Employee-Owned Founded & Incorporated in 1990 Multi-discipline Engineering and Draftingp g g g

Mechanical Electrical Civil & Structural Instrumentation & Control


st u e tat o & Co t o

Gryphon is dedicated to ypThermal & Power Industry Clients

IPP’s and Developers

Utiliti El t i d G Di t i t H ti Utilities - Electric and Gas, District Heating

Self-Generators and Cogenerators (Load Displacement)

Industrials - Manufacturing, Resources and Mining

I tit ti U i iti H it l d G ’t A i Institutions - Universities, Hospitals and Gov’t Agencies

EPC, Design-Build and Turnkey Contractors

OEM Equipment Suppliers


Gryphon’sGryphon s Engineering Services

Feasibility Studies Conceptual Design Project Development Assistance

Construction Observation Services

Quality Control Project Development Assistance Design Development Detail-Design Engineering

E i S ifi i

Quality Control Commissioning Management Plant & Equipment

P f T P d / Equipment Specifications Contract Documents 2-D and 3-D Design Systems

Performance Test Procedures / Implementation

Trainingg y Project Management Project Scheduling Cost Estimating

g Owner’s Engineer Lender’s Engineer Independent Engineer Cost Estimating

Procurement Assistance Contract Technical Admin’strn

Independent Engineer Peer-Review Reverse Engineering

P j t E i A l iIP1210Gryphon International Engineering Services Inc.

Project Economic Analysis

Gryphon’s Thermal & PowerGryphon s Thermal & Power Areas & Specialties Include:

Thermal Power Generation Thermal Power Related Specialties Thermal Power Related Specialties Boilers and Steam Plants District Energy / Chilled-Water & Hot-Water Electrical & Instrumentation Process and Industrial Work Electrical SubStations Distribution & Transmission Electrical SubStations, Distribution & Transmission

systems and Interconnections



Thermal Power Generation

and

Related Specialties


Thermal PowerThermal Power Generation Expertise

Equipment: Aero-derivative & heavy-duty Gas

T bi G t

Applied In: Cogeneration - Bottoming and

T i C lTurbine Generators Single-pressure, 2-p, 3-p and

reheat HRSGs & OTSGs

Topping Cycles Combined-Cycle CCGT Plants Central Thermal Power Plants

Industrial/cogeneration & utility Steam Turbine Generators

Central Thermal Power Plants Non-Utility and Industrial

Power and Steam Plants Condensing & Cooling Systems Recip. Engine Generators Utilit d I d t i l B il

Thermal Plant Repowering Thermal Plant Upgrades

h l l h b l Utility and Industrial Boilers Auxiliaries, balance of plant,

electrical & instrumentation

Thermal Plant Rehabilitation Life Extension and Retro-fits Performance Testing


Performance Testing

Power Gen ProjectsPower Gen ProjectsLake Superior Power

Lake Superior Power - 110 MW CCGT Power Plant Project Development Assistance Owner’s Engineer Plant Conceptual Design,

Layout and System DesignLayout and System Design for Complete Plant

Major Equipment ContractsS ifi ti P hSpecification, Purchase and Contract Administration 2 x GE 40 MW LM6000PA 2 x fired Deltak HRSG 1 x 30 MW GE STG


Power Gen ProjectsPower Gen ProjectsLake Superior Power

Lake Superior Power 110 MW CCGT P Pl t110 MW CCGT Power Plant

Balance of Plant EPC Contract Oversight

Detailed Design of: Export Steam Line Export Steam Line 115 kV Switchyard 115 kV Submarine Cable


Commissioning & Testing

Power Gen ProjectsPower Gen ProjectsTransCanada Pipelines

TransCanada Pipelines - North Bay & Kapuskasing 40 MW Enhanced Combined-Cycle Power PlantsProject Conception, Development & Bid Phase: Developmental Assistance Owner’s Engineer Owner s Engineer Plant Layout System design concepts Environmental Permit Assistance Environmental Permit Assistance

Execution Phase (Sub to EPC): System design & descriptions All Mechanical engineering Equipment Layout HV Electrical engineering


V ec c e g ee g

Power Gen ProjectsPower Gen ProjectsTransCanada Pipelines

Aerial View of the completed TCPL North Bay Power Plant

3-D Perspective of the TCPL KapuskasingTCPL Kapuskasing

Power Plant


Power Gen ProjectsPower Gen ProjectsTCPL/Nova-Ormat Gold Creek

TCPL/Nova Gold Creek Compressor Station O E C (OEC)Ormat Energy Converter (OEC) Heat Recovery Project

Heat Recovery from RB211 yCompressor exhaust

Power Generation from 6 MW Pentane-Turbine GeneratorPentane Turbine Generator

Engineering Sub to Turnkey Contractor – Ormat:

Ducting System Design Electrical & Piping Review Civil and Structural


Civil and Structural

Power Gen ProjectsPower Gen ProjectsOTC - Songo Songo

OTC Songo Songo Emergency Power Plant - Tanzania2 x oil-fired LM6000PA gas turbine generators w/ chilling Owner’s Engineer - bid specs; evaluation

criteria & procedures; evaluation; interconnect details; bid evaluationsinterconnect details; bid evaluations

Assistance with Owner’s World Bank negotiations R i i h f C ’ Review oversight of Contractor’s engineering & construction

Independent performance test &Independent performance test &evaluation of Contractor’s test

Subsequent, plant upgrade andf l i k


fuel conversion work

Power Gen ProjectsPower Gen ProjectsPotter Station Power

Potter Station Power - LM6000 Retro-Fit Fast-track replacement of existing 25 MW GTG atFast track replacement of existing 25 MW GTG at40 MW Enhanced Combined-Cycle Power Plant Detail-Design Engineering and Integration with existing plant:g g g g g p

System Design Mechanical Foundation Design Civil & Structural Electrical Electrical Instrumentation & Controls

Commissioning Management


Commissioning Management

Power Gen ProjectsPower Gen ProjectsTCE Grandview Project

AECON Industrial – TransCanada Energy – EPC ProjectAt Irving Oil Refinery

2 x GE LM600PD; exhaust systems; gas2 x GE LM600PD; exhaust systems; gas compressors; CEMS; transformers & switchgear; Honeywell TDM 3000 integration; i i i i d fi d HRSGintegration to existing duct-fired HRSGs

Project development for TCE, and EPC detail design engineering forEPC detail-design engineering for AECON Industrial, including: Process Mechanical Electrical, Instrumentation & Control


Civil & Structural

Power Gen ProjectsPower Gen ProjectsOPG Bruce - Standby Generators

Ontario Power Generation - Bruce Heavy Water PlantEngineer for Design-Build contractor BFC Industrial: 2 x 2 MW Caterpillar 3516 engines Conceptual design & specifications Detail-design and layout drawingsg y g Foundations & embedments Mechanical services & connections Mods to Class III 13 8 kV Mods to Class III 13.8 kV

switchboard & synchronizing DCS system expansion for control of

Class III 13 8 kV switchgearClass III 13.8 kV switchgear Generator protection & control Auto-start facility design

T i i & M l d S iIP1210Gryphon International Engineering Services Inc.

Training & Manuals, and Seminar

Power Gen ProjectsPower Gen ProjectsKirkland Lake Peaker Project

Northland Power Kirkland Lake Peaker GE LM2500 DLE Plus package with PCM, in i l l tisimple-cycle operation

Project Development & Detail-Design engineeringDetail Design engineering including: Process and Mechanical Electrical, Instrumentation

& Control Civil & Structural


Civil & Structural

Power Gen ProjectsPower Gen ProjectsJungbunzlauer Canada

Central Utilities Plant - Port Colborne, Ontario2 x 5 MW Gas Turbine, fired HRSG, Balance of PlantGryphon scope of work: Project Development Detail-Design Engineering

Equipment Specifications Equipment Integration Equipment Integration Mechanical & Piping Foundations & Building g Controls Philosophy

Construction Specifications


Power Gen ProjectsPower Gen ProjectsJungbunzlauer Canada

Rebis AutoPlant was used for all plant layout & design work, to identify & minimize interferences Water

Treatment

Compressor Room

Control Room

Gas TurbinesHRSGs &

stacks

Building structural steel not shown

Electrical


Room

Power Gen ProjectsPower Gen ProjectsKimberly-Clark STG

Kimberly-Clark - Terrace Bay20 MW Backpressure STG p(JV with Cook Eng’g) STG Contract AdministrationDetail-Design EngineeringEquipment Integration MechanicalSTG Foundation Design HV Electrical & ProtectionHV Electrical & Protection Controls Integration

TrainingIP1210Gryphon International Engineering Services Inc.

Training

Power Gen ProjectsPower Gen ProjectsUnion Gas Power – Ford STG

Union Gas Power - Ford Windsor - 28.5 MW STG Project Development Assistance Steam Turbine Generator - specification, purchase and contract

administration Detail-Design Engineering

Rehabilitation MechanicalMechanical STG Foundation Electrical

Ci il & S l Civil & Structural Controls, DAQS

Training


Training

Power Gen ProjectsPower Gen ProjectsUnion Gas Power – Ford STG

General Electric(Fitchburg)(Fitchburg) 28.5 MW Extraction-Condensing Steam TurbineTurbine Generator


Miscellaneous GryphonMiscellaneous GryphonPower Generation Projects

TransCanada Power - Nipigon & Kapuskasing PlantsOTSG Additions to exhaust of new GT-compressors

C l l i di i li d il d i i i Complete scope, multi-discipline detail-design engineering Northland Power – Kirkland Lake STG No 2 Replacement Project STG No. 2 Replacement Project Simple-Cycle Peaking LM2500 GTG

Lake Superior Power – Sault Ste. Marie p Cycling Operation Upgrade Water Injection and CEMS Installation j

Ormat Industries – Foundation Design Assistance 2 x Philippines Geothermal & STG projects


2 x New Zealand Geothermal and STG projects

Miscellaneous GryphonMiscellaneous GryphonPower Generation Studies

Combined-Cycle Power Plants KeySpan Energy, Gas Energy Inc., Potter, Bareket, TransCanada

Power, Lake Superior Power, NOVA, Union Gas, Union Energy, Northern Energy, Merrimack, Northland Power

Gas Turbine Generator PlantsGas Turbine Generator Plants Songo Songo, Globeleq, Northland Power, Great Lakes Power, Gas

Energy Inc., Cornwall Energy Steam Turbine Generators Kimberly-Clark, Northland Power, Bowater, Donohue, QUNO,

T b AECL L k S i PTembec, AECL, Lake Superior Power Repowering Union Energy / Gas Energy Inc KeySpan Energy Development


Union Energy / Gas Energy Inc., KeySpan Energy Development

CCGT Plant UpgradesCCGT Plant UpgradesProgress Energy Florida

Tiger Bay – 225 MW CCGT Cogen Plant Cycling Operation Upgrade y g p pg

Base-load PURPA Plant purchased by Progress Energy p y g gyFloridaGE 7F221A; Deltak 2-p HRSG;

i lGE axial STG

Detailed reverse-engineering & testing of existing HRSG superheaters, drumsg g g g p& economizers: steam turbine generator, condenser & cooling water systems;HP & LP steam bypass systems; fuel gas system & water treatment system toidentify modifications required to enable plant to operate in cycling mode.


identify modifications required to enable plant to operate in cycling mode.

CCGT Plant UpgradesCCGT Plant Upgrades Progress Energy Florida

Tiger Bay – Cycling Operation Upgrade GTG DLN 2.6 Conversion Auxiliary Boiler & Steam System HRSG SH Condensate Generation

determination and design of Superheater Drain modifications

HRSG SH Attemperator Redesign HRSG SH Attemperator Redesign HRSG Economizer delta T Mitigation

studiesstudies HP & LP Steam Bypass-Dump system

modifications


Condenser Spray system modifications

CCGT Plant UpgradesCCGT Plant Upgrades Progress Energy Florida

Hines Energy Complex I & II2 x 2-on-1 CCGT Plants

HRSG Evaluations : HRSG SH & RH temperature testing to

bli h d l h d iW501F & 3-p RH HRSG establish severe delta T changes during startup & operation

HRSG Condensate Generation in Superheaters & Reheaters during startup and HRSG-purge scenarios

HRSG D i S t R d iHRSG Drains System Redesigns : Header & jumper code mods Revised chrome-moly piping system Revised chrome moly piping system Level controlled condensate drain pots Automated drains piping & valves


Integration with existing or new blowdown tanks

CCGT Plant UpgradesCCGT Plant Upgrades Progress Energy Carolinas

2-on-1 CCGT PlantsW501F 3-p RH HRSG

Richmond CountyCondensers Tube Failure Investigation: W501F 3 p RH HRSG Condenser bypass dump tube redesign HP & HRH Bypass mods including new

PCV’s DSH & spraywater valvesPCV’s, DSH & spraywater valves HRSG Evaluation: Tube bundle temperature testing – severeTube bundle temperature testing severe

delta T changes during startup & operation HRSG condensate generation in superheaters & reheaters during startup and

HRSG purge scenariosHRSG-purge scenariosHRSG Drains System Redesign: Header code mods; Revised chrome-moly piping systems; New flash tanks;


Header code mods; Revised chrome moly piping systems; New flash tanks; Level controlled condensate drain pots; Automated drain valves

Thermal Plant RepoweringThermal Plant RepoweringKeySpan Energy – Ravenswood

KeySpan Energy – New York CityRavenswood Plant Repowering Aging Plant Infrastructure – Gas Supply; 2 x

existing 385 MW STG’s; 138kV & 345 kV Substations; ConEd TransmissionTransmission

Site Location & Physical Space Heat Rate Improvement p

NYC Power Demand + Environmental Concerns + Infrastructure = Repowering with new GTG HRSG ACC + 1 or 2 x existing STG


Repowering with new GTG, HRSG, ACC + 1 or 2 x existing STG

Thermal Plant RepoweringThermal Plant RepoweringKeySpan Energy – Ravenswood

Plant Performance Characteristic with Varying LoadKeyspan Ravenswood Repowering

Phased Configurations: Keyspan Ravenswood Repowering

9600

10000

10400

10800

11200

11600

12000

12400

tu/k

Whr

-HH

V)

Scheme B3 Scheme A3Existing Ravenswood Unit 10 Scheme A4Scheme A5 Scheme B4

1 or 2 GTG & HRSG per STG Vertical HRSG inside boilerhouse

6000

6400

6800

7200

7600

8000

8400

8800

9200

Plan

t Hea

t Rat

e (B

Scheme B3 - GT at Part Load Scheme B3 - Duct FiringB4 Base LoadUnfired Pt.

A4 Base LoadUnfired Pt.

Scheme A4

Scheme A3

Scheme A4

Air-Cooled Condensers Layouts, Schedules, Performance & E i i W t C ti C t


600050 100 150 200 250 300 350 400 450 500 550 600 650 700

Plant Net Power (MW)Emissions, Water Consumption, Cost

Thermal PlantThermal Plant Environmental Upgrades

Mobotec USA – ROFA & RotaMix: Progress Energy – Cape Fear Unit 6 Progress Energy – Robinson Unit 1Progress Energy Robinson Unit 1 Allegheny Energy – Armstrong Units 1 & 2 Richmond P & L – Whitewater Units 1 & 2 AMP Gorsuch Units 2 & 3 AMP – Gorsuch Units 2 & 3 Western Kentucky Energy - Coleman Unit 1Detail Design & Specification:

D ti & S t Ducting & Supports Expansion Joints & Dampers Fans & Drives Structural Modifications Ammonia Storage & Distribution Flow Meters


Instrumentation

Independent, Owner’sIndependent, Owner s & Lender’s Engineer

Owner’s Engineer: Lake Superior Power – 2 x LM6000 Combined-Cycle Tanesco TCPL Tanzania 2 x LM6000 Simple Cycle Tanesco – TCPL – Tanzania – 2 x LM6000 Simple Cycle Globeleq – Tanzania – LM6000, Alstom GT10B AECL – 1 x 40 klb/hr + 1 x 80 klb/hr Boiler Replacement p Carleton University – 2 x 2 MW Gas Recip. Engines & HRSGs OPG – Pickering Emergency Generator

Independent Engineer: Northland Power – Iroquois Falls 100 MW CCGT Sarnia Lambton Regional Cogeneration Project 500 MW Sarnia-Lambton Regional Cogeneration Project – 500 MW

Lender’s Engineer: TransCanada Power – Calstock Wood-Fired Power Plant


TransCanada Power Calstock Wood Fired Power Plant

Owner’s EngineerOwner s EngineerCDC Globeleq - Tanzania

CDC Globeleq / Songas Ltd.Dar es Salaam, Tanzania

Pl t U d C t D l t Plant Upgrade – Concept Development Rehabilitation and Rebuild of existing

Units 1 to 4: 2 x GE LM6000PA and 2 x ABB GT10A conversion to GT10Bx ABB GT10A conversion to GT10B

Purchase & Technical coordination of: Units 5 & 6: 2 x LM6000

1 GE Houston unit;- 1 GE-Houston unit; - 1 unit relocated from Australia

Transformer Gas Skids Gas Skids

EPC Document Preparation and EPC Contract Administration

Performance Testing


Performance Testing

Owner’s EngineerOwner s EngineerOPG – Pickering

Ontario Power Generation – Pickering Remote Emergency Power Generator Specifications, Procurement

and Technical Administration

e ote e ge cy owe Ge e ato

of GE TM2500 Mobile Gas Turbine GeneratorB l f Pl D i i h Balance of Plant Design with Wardrop Eng’g

Commissioning Assistance Commissioning Assistance Performance Testing – Load

Bank testing


g

Independent EngineerIndependent EngineerIroquois Falls

Northland Power - Iroquois Falls110 MW CCGT Power Plant

2 x 40 MW GE LM6000PA 2 x fired B&W HRSG 1 x 32 MW GE STG 1 x 32 MW GE STG

Project Development Assistanceincluding Bid DocumentsT k C i O i h Turnkey Construction Oversight

Independent Engineer Certifying progress & payments Certifying progress & payments Warranty assessment

Peer-Reviews


Lender’s EngineerLender s EngineerCalstock Power Plant

TransCanada Energy - Calstock Wood-Fired Project 40 MW E h d C bi d C l P Pl t40 MW Enhanced Combined-Cycle Power Plant

2 x OTSG (LM1600 and RB211) 1 x wood-fired FW / Detroit Stoker Boiler 1 x wood fired FW / Detroit Stoker Boiler 1 x 40 MW ABB STG

Lender’s Engineer Due-diligence review Construction progress

monitoringmonitoring Certification of payments


Thermal IndustryThermal Industry Related Specialties

Power Piping / Flexibility Analysis Piping Dynamic Analysis - Feedwater and Condensate; Water

Hammer; Surge; SeismicHammer; Surge; Seismic Power Plant Rehabilitation and Upgrades Power Plant / Thermal Process Modelling Plant & Equipment Performance Testing Complete Electrical - LV, MV and HV Relay Protection Metering and SER Relay Protection, Metering and SER Plant and Distributed Controls, SCADA Civil and Structural Foundation Design and Analysis Reverse-Engineering Peer Review


Peer Review

Performance TestingPerformance Testing TransAlta Sarnia Cogeneration

500 MW Cogeneration Plant: 3 x Alstom GT11N2 GTG; 3 x Nooter-Eriksen fired HRSG; 120 MW multi-cylinder axialNooter Eriksen fired HRSG; 120 MW multi cylinder axial condensing Alstom STGScope of Work: Preparation of Performance Testing Protocols, p p g ,Testing Coordination & Reporting Testing included: Overall Plant & GTG Performance Tests – power & heat rate Emission Tests HRSG, STG and Condenser Performance Tests Fired Superheater Test


Performance TestingPerformance Testing Whitby Cogeneration Plant

50 MW Cogeneration Plant Rolls-Royce Trent GTG and IST OTSG Scope of Work: Preparation of Performance Testing Protocols, Testing Coordination & ReportingCoordination & Reporting

Testing: Overall Plant & GTG Overall Plant & GTG

Performance Tests – power & heat rate

Emission Tests HRSG and Auxiliary


Boiler Performance Tests


Boilers and Steam PlantsBoilers and Steam Plants


Gryphon’s Expertise inGryphon s Expertise in Boilers & Steam Plants

Steam and Hot-Water Boilers Process Chemical Fired BoilersProcess Chemical Fired Boilers Steam Plants District Heating Plants District Heating Plants Water Treatment

d d Feedwater & Condensate Systems Building Heating Systems Fuel Systems, Storage, Distribution

Natural Gas; Light & Heavy Oils


Boiler & SteamBoiler & SteamPlant Projects

Ontario Power Generation Bruce Alternate Steam Supply (BASS) 3 x 150 klb/hr boilers Detail-Design Engineering

Mechanical Electrical Civil & Structural Controls

Training



Cornell University2 x 110 klb/hr oil/gas boilers Equipment Specifications Detail-Design Engineeringg g g

Mechanical Electrical Civil & Structural Controls

Environmental Assistance



Henderson Hospital - Central Heating Plant Replacementg p

Detail-Design Engineering of complete new steam plant:complete new steam plant: 30 klb/hr, 25 klb/hr and 15 klb/hr

boilers, feedwater, condensate, , Balance of plant - mechanical,

electrical, civil & structural Building Instrumentation and DCS


MiscellaneousMiscellaneous Boiler & Steam Plant Projects

3M Canada - Boiler Replacement - 80,000 lb/hr 3M Canada Thermal Oxidizer 3M Canada - Thermal Oxidizer Cornell University - Modifications to Coal Bottom

Ash Handling Northland Power - Wood Boiler and Wood Northland Power - Wood Boiler and Wood

Handling Upgrade Study Atomic Energy of Canada Limited (AECL) –

Boiler Plant Upgrades



District Energy

Chilled-Water & Hot-Water


Chilled-Water Plants &Chilled Water Plants & Hot-Water Production

Chillers & Chilled-Water Plants Cornell University 3M Canada - Brockville 3M Canada - London

Lake Source Cooling Systems Cornell University

E E T Enwave Energy – Toronto Free-Cooling Systems

3M Canada Brockville 3M Canada – Brockville Cornell – CWP III (1000 Ton) and

Beebe Lake (1000 Ton)


Beebe Lake (1000 Ton)

Cornell UniversityCornell UniversityLake Source Cooling Project

Deep water intake pipeline draws

Cornell University – Schematic of LSC Project

Deep water intake pipeline draws in cold water from bottom of Lake Cayuga

Onshore – Heat Exchanger Facility transfers coldness to Cornell’s chilled water systemCornell s chilled water system

Lake water returns via outfall pipe Chilled water pumped to CornellChilled water pumped to Cornell

chilled water system via terrestrial piping through city of Ithaca



Conceptual design of LSC Project C l d il d i f Complete detail-design of all marine intake & outfall, and terrestrial piping

d lsystems, and complete Heat Exchanger Facility

Project planning j p g Coordination of all

engineering subcontractors

Prefabricated 63” Ø lake water pipeline being flooded for lowering into Cayuga

For further information about Cornell’s LSC project, visit

the project web site at:


being flooded for lowering into Cayuga Lake from barges www.utilities.cornell.edu/lsc


Intake pipe into wetwell V ti l l k t

Cornell HEF – Heat Exchanger Facility

Vertical lakewater pumps Plate-frame heat exchangers Chilled water pumps p p Pig launcher


District EnergyDistrict Energy Enwave – DLWC Project

Enwave Energy Corporation – Toronto Deep Lake Water Cooling Project p g j

One Source of Water – Two Uses: A single source of cold lake water A single source of cold lake water

provides cold thermal energy for Enwave's Chilled Water System and treated Potable Drinking Water for the City of Toronto.

40 600 Tons of chilling capacity 40,600 TonsC of chilling capacity 910,000 gpd of potable water



Lake Water Pipelines beingPipelines being

pulled into position and submerged

Energy T fTransfer

LineValve Pit


Valve Pit

Gryphon UtilityGryphon Utility Distribution Systems & Piperacks

Steam Distribution Systems & Piperacks OPG – Bruce Reconfiguration Cornell University Campus Distribution Cornell University – Campus Distribution Lake Superior Power Jungbunzlauer Canada

B C Brampton CogenChilled-Water Distribution Systems Cornell University – LSC Project – City y j y

Terrestrial Project Cornell University – Campus Distribution

Hot-Water Distribution SystemsHot Water Distribution Systems Henderson Hospital Complex

Process Heat Recovery Systems


H. J. Heinz Reclaim System


Electrical & InstrumentationElectrical & Instrumentation


High Voltage SwitchyardHigh Voltage Switchyard & Transformer Stations

Lake Superior Power - 115 kV Switchyard and Transformers Equipment Contract & Contract Administration Plant HV Design & Utility Interconnect Coordination Plant HV Design & Utility Interconnect Coordination

TransCanada Power - North Bay & Kapuskasing Powerplantsy p g p 230 kV Switchyard and TransformerTransCanada Power - Ubungo Power Plant, Tanzania 132 kV Switchyard and Transformer station


132 kV Switchyard and Transformer station

High VoltageHigh Voltage Transmission

Lake Superior Power - Sault Ste. Marie, Ontario 2 x 115 kV submarine transmission cable systemsyTransCanada Power - North Bay & Kapuskasing 230 kV single-circuit, wooden pole, overhead transmission g , p ,

line TransCanada Power - Ubungo Power Plant, Tanzania 132 kV overhead transmission line


Medium Voltage Systems

Potter Station Power - LM6000 Gas Turbine Installation 13.8 kV Cable Bus System - design and specification Ford Windsor STG Project - 28.5 MW Steam Turbine 13.8 kV Cable Bus System - design and specification

d i l l i lHenderson Hospital - Central Heating Plant 5 kV Substation Cornell University Chilled Water PlantCornell University - Chilled Water Plant 13.2 kV buried duct bank 5 kV Supply systempp y yBruce NPD - Centre of Site Reconfiguration 4.16 kV and 13.8 kV system reconfiguration


HV and MVHV and MV Electrical

Bayside Repowering Project - Westcoast Power - New Brunswick Power - Courtney Bay GS St John NBPower Courtney Bay GS, St. John NB

JV with ICS/State - Electrical Contractor Integration design of new 4 16 kV systems into existing 4 16 kV Integration design of new 4.16 kV systems into existing 4.16 kV Integration design of new static excitation system to STG SLD’s wiring diag & schematics for STG auxiliary upgrades SLD s, wiring diag. & schematics for STG auxiliary upgrades Combined-Cycle and Simple-Cycle Gas Turbine Plants

P j t D l t A i t Project Development Assistance Conceptual Switchyard, Transformer & Switchyard designs


Relay Protection, MeteringRelay Protection, Metering & SCADA Systems

Experienced Relay Protection System designers: Lake Superior Power; Potter Station Power; Ford Windsor STG Project; Northland Power –Kirkland Lake; TransCanada Energ Kap skasing North Ba andKirkland Lake; TransCanada Energy – Kapuskasing, North Bay and Grandview; NB Power – Bayside Repowering; OPG – Bruce Standby Generators, Bruce Reconfiguration; CDC Globeleq – Tanzania , g ; qServices provided have encompassed detail design for : Gas & Steam Turbine and Recip Engine generator protection Main output transformer protection Bus bar protection Transmission line relay protection Transmission line relay protection Remote & transfer trip systems SCADA communication systems


y

Instrumentation& Control

Cornell University - Boiler No. 6 & 7 Replacement Project Elsag Bailey Net 90 DCS Upgrade John Zink Burner Management system Cornell University - Chiller No. 8 Project Elsag Bailey Net 90 DCS Upgrade

Cornell Univ. - Lake Source Cooling Heat Exchanger Facilityg g y Modicon PLC integration

Henderson Hospital - Boiler Replacement ProjectHenderson Hospital Boiler Replacement Project Elsag Bailey Infi 90 DCS Johnson Controls Metasys system cont’d...


Johnson Controls Metasys system cont d...


Ford Windsor STG Project Complete controls, DAQS (Bristol-Babcock) and metering system

d idesign Bayside Repowering Project - Westcoast Power - St. John NB JV with ICS/State Electrical Contractor JV with ICS/State - Electrical Contractor BOP Instrumentation - design, specification and integration into

ABB Advant DCS Water Treatment - instrumentation integration into PLC Northland Power - Condenser Replacement Projectp j Fisher Rosemount RS3 DCS Upgrade Allen-Bradley PLC 5 Upgrade cont’d...


y C Upg


TransCanada - Songo Songo Project, Tanzania Elsag Bailey Infi 90 DCS upgrade Woodward Netcon gas turbine controls upgrade ABB Masterpiece gas turbine controls upgradeTransCanada Power - Nipigon and Kapuskasing Fisher Rosemount DCS mods for new OTSG controls

Kimberly-Clark STG Project Elsag Bailey Net 90 DCS upgradeg y pg Woodward STG controls integration Moore SLC controller upgrades

IP1210Gryphon International Engineering Services Inc. cont’d...


Potter Station Power - GTG Installation Fisher Rosemount RS3 DCS upgrade Integration of Woodward Netcon gas turbine controlsAECL – Boiler Replacement Project Natural gas detection system EMI resistant, triple redundant gas pipeline safety system 3M Canada - Chilled Water Plant Johnson Metasys system upgradeOntario Power Generation - Bruce Alternate Steam Plant ABB Automation Freelance 2000 and Modicon PLC’s


cont’d...


Ontario Power Generation - Bruce Standby Generators ABB Automation Freelance 2000 system Ontario Power Generation - Bruce Center-of-Site SCADA ABB Automation Freelance 2000 with multiple Remote Process

Stations & RTUsStations & RTUsNorthland Power – Kirkland Lake Peaker Project New Emerson Delta V DCS – interfacing with GE GTG GE-9070 g

PLC & existing Rosemount RS3 – Modbus/Ethernet fibre-optic TransCanada Energy – Grandview Cogen Project HPM & FTA addition to existing Honeywell TDC 3000 DCS –

interfacing w/ 2 GE NetComm 5000’s & 4 new A-B Control Logix PLC’s, plus RTU links to utility T1 ATM network –


, p yModbus/Ethernet fibre optic network


Process and Industrial Projects


GryphonGryphon Process & Industrial Projects

Jungbunzlauer Canada - Port Colborne, OntarioNew Citric Acid Plant For Jungbunzlauer: Central Utility Plant - including 2 x 5 MW Solar Taurus y g

T60 GTG, HRSG, compressed air plant, pump room Mycelium / Biomass Drying Facility Spore Production Facility Site Pipe Racks Chemical Tank Farm For ABB AG:


Plant HV & LV Electrical Distribution - design & spec

GryphonGryphon Process & Industrial Projects

Medical Waste Management - Brampton, OntarioNew Incinerator Plant Detail-design – mechanical, electrical, civil & structural: Used-reconditioned waste incinerator Pollution control (scrubber) Foundation/structural mods Cooling Tower 500 kW generator g Electrical design Process piping



MiscellaneousMiscellaneous Information


Gryphon T h i l P & A ti lTechnical Papers & Articles

Gryphon Technical Papers (available at www.gryphoneng.com) Cogeneration Principles © Gas Turbine Applications © Gas Turbine Applications © Steam Turbine Applications © Condenser Applications ©

U d t di G T bi P f © Understanding Gas Turbine Performance © Cogeneration and Combined-Cycle Principles Workshop © Boiler Plant Replacement & Retrofit - Case Studies © Preserving Boiler Plant Efficiency by Better Maintenance © Analytical Method for Evaluation of Total System Options ©Magazine Articlesg Steam Turbine Bypass Systems – “Combined Cycle Journal” – 4th Quarter 2003 Cogeneration at Cornell – “Turbomachinery International” – May /June ‘09) Transforming a steam plant into a full-service utility – Combined Cycle Journal – 2nd


Transforming a steam plant into a full service utility Combined Cycle Journal 2Quarter 2010

Selected G h Cli tGryphon Clients

ABB AG ABGS Inc.AECON Industrial AES Abitibi Bowater

Commercial Alcohols ConEd Development Corp. Cornell University City of Port Colborne Dofasco Inc

Jungbunzlauer Canada Inc. KeySpan Energy Kimberly Clark Forest ProductsLakeshore Sand Company Lake Superior Power

R.V. Anderson Sithe-GorewaySolar Turbines Sonoco-Trenton Stelco IncAbitibi Bowater

ATCO Power Alcan Aluminum Algonquin Power Atlantic Packaging Atomic Energy of Canada Ltd. Babcock & Wilcox

Dofasco Inc. DQE Energy ServicesDuke Engineering Emera EnergyEnbridge Consumers Gas Enron Enwave District Energy Ltd

Lake Superior Power Malette Kraft Pulp and Paper Manitoba Hydro Medical Waste Management Mobotec USANeill and Gunter LimitedNeenah Paper

Stelco Inc. Tembec Inc. Toromont Energy Toronto Hydro Energy Services TransAltaTransCanada Pipelines / Energy Ulteig EngineersBabcock & Wilcox

Bayer Inc. Bayside Power Bluebird Construction Burns & McDonnell Bowater Pulp & Paper CanadaCalpine Eastern

Enwave District Energy Ltd. EPCOR Inc. Essar Steel Fielding Chemical Technologies Fort Chicago Foster Wheeler Corp. Framatome ANP

Neenah Paper Norbord Deposit MDF Mill Northland PowerNorthern Energy Ltd. NOVA Pipelines VenturesNova Scotia Power Ocelot - TransCanada Pipelines

Ulteig Engineers Union Gas Power Ltd. / Union

GasUniversity of Buffalo University of Massachusetts University of Rochester State University of New York –Calpine Eastern

Can-Oat Milling Capital Power Corp. Cardinal Power Casco Inc. CDC GlobeleqCIBC Bank

Framatome ANP Gas Energy Inc.. Grant Forest Products GTAA – Greater Toronto

Airports Authority Great Lakes Power GTC International

Ocelot TransCanada PipelinesOntario Power Generation

(OPG)Ontario Power Authority Orenda AerospaceOrillia Water Light & Power

Commission

yCortland

Vale Inco Limited WardropWestcoast Power WeyerhauserWhitecourt Power LPCIBC Bank

CANMetCarleton UniversityCHA Cinergy Cogen Power Technologies Columbian Chemicals

Henderson Hospital H.J. HeinzHudson Bay Mining & Smelting ICS State Innovative Steam Technologies Invista Canada

Orion Power Ormat IndustriesO’Shanter Development Potter Station PowerPristine Power Inc. Progress Energy

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W.S. Nicholls York University Zochem3M Canada Company


Columbian Chemicals Comsatec Inc. Jagadeesh & Associates Royal Bank of Canada

Gryphon C t t d S i TContacts and Senior Team

Gryphon International Engineering Services Inc. 80 Ki S 4 h Fl

President: Paul Durkin

pjdurkin@gryphoneng com80 King St., 4th Floor St. Catharines, Ontario, CanadaL2R 7G1

[email protected] Principals: Dominic Au L2R 7G1

Phone: (905) 984-8383

[email protected] Jim Noordermeer

jnoord@gryphoneng com( )Fax: (905) 984-8394www.gryphoneng.com

[email protected] Peter Veldhuizen [email protected]

[email protected] Technical Advisor: Henk van Ballegooyen

h b@ hIP1210Gryphon International Engineering Services Inc.

[email protected]