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About STAMOD Solutions Inc;
4/30/16 2STAMOD - One Stop Solution for Engineering Design Services
• STAMOD Solutions, located in Chicago, IL and Pune, India is ortfolio co!p"n# of
ALCOR Fund.
• Engineeing Solutions fir! t$"t supports co!p"nies to innov"te ne% pro&ucts "n& offers "
r"nge of design, de!elo"#ent and "otot$"e services' %&&&.sta#od.co#';
Sister-concern to (lo)"l Autocon *designer, manufacturer, supplier of automated assembly
equipment solutions for variety of industries+
• Indust$ (eticals addessed ae as belo&)
o Primary - Auto!otive, Oil ("s, .onsu!er (oo&s, (ener"l n&ustri"l Euip!entso Secondary * Aerosp"ce, Off-$ig$%"#, Tr"nsport"tion, M"rine
• ig$l# u"lifie& &esign engineers "t co!petitive prices, (eogr"p$ic"ll# flei)le resources%it$ goo& co!!unic"tion sills, Superior pro)le! solving "ppro"c$ t$roug$ " &e&ic"te&
te"! of engineers su)ect !"tter eperts *SME+'
http://www.stamod.com/http://www.stamod.com/
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(ision , Mission , (alues + Ethics
5ision
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M. Eic Cohen
oad Me#be * STAMOD Engineeing
A gr"&u"te fro! "rv"r& usiness Sc$ool, "n&
Eng' (r"&u"te of 7niv' of 8isconsin' e $"s )een
t$e M"n"ging "rtner of 8 E( %$ilst "cuiring
21 co!p"nies' Serve& "s t$e .EO of A!pere "n&
$"s est")lis$e& !ultiple 95:s in Asi", e"&s t$e
(lo)"l Ops of S "n& $"s )een t$e n&i" "n&
.$in" ;e"& tr"&er for (E'"s !"n"ge& sever"l
fun&s in t$e 7S'
D. -agannath (edula
oad Me#be STAMOD Engineeing
9"g"nn"t$ 5e&ul" $"s Doctor"te in M"n"ge!ent
nfor!"tion S#ste!s *MS+ "n& M"sters in .o!puter
Applic"tions %it$ "n etensive eperience in t$e fiel& of
co!puters, !"n"ging outsource& proects %it$ t$eir
"ssoci"te& securit# issues riss' Dr' 5e&ul" $"s !"n"ge&
nu!erous proects in v"rious fiel&s in $is 23 #e"rs of
Eperience "n& $"s successfull# co!plete& t$e! in t$e
given ti!elines "n& )u&get' As t$e Director of St"!o&, $e
is responsi)le for t$e gro%t$, oper"tions, client retention "n&
!"n"ge!ent of St"!o&' <
M. /eoge Mola0al
oad Me#be * STAMOD
A gr"&u"te of "rv"r& usiness Sc$ool "n& Ofor&
7niversit# Mr' Mol""l $"s successfull# $"n&le& over 30=
cross )or&er Mergers Acuisitions tr"ns"ctions "cross
7S, n&i", ME>SEA, "n& .$in" "n& )uilt sever"l co!p"nies
glo)"ll#' As t$e .EO of A;.O? @un&, Mr' Mol""l "i!s to
&rive v"lue to custo!ers glo)"ll# t$roug$ its r"nge of
portfolio co!p"nies
M. Mi0e 1at2
oad Me#be STAMOD Engineeing
Mr' "tB is " gr"&u"te of "rv"r& usiness Sc$ool'
e $"s " successful tr"c recor& of turning
co!p"nies into $ig$l# profit")le units' e is
responsi)le for )uil&ing gro%t$ "n& le"&ers$ip in
corpor"tions' e $"s %ore& %it$ (E "n& .u!!ins
in v"rious senior positions "cross t$e %orl&
Manage#ent tea#
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4/30/16 CSTAMOD - One Stop Solution for Engineering Design Services
T$"es o3 Se!ices
• Onsite *.o!!issioning, St"rtup or Engineering - "s p"rt of custo!er:s engineering te"!+
• Re#ote Engineeing Cente %REC' Se!ices *Design, Develop!ent "n& Testing services+
• 4$bid Engineeing Se!ices *ntegr"te& Onsite Offsite services+
• Standadi2ation Po5ects
Fle6ible Costing
• Ti!e M"teri"l
• @ie& .ost T#pe
• .ost A&v"nt"ge for ?e!ote Engineering .entre *?E.+ "gree!ent eng"ge!ents
Si2e o3 Po5ects• @e% M"n %ees proects
• Multi M"n-e"r proects
• .o!plete proect c#cle inclu&ing proect !"n"ge!ent "n& custo!er coor&in"tion
Fle6ible Patneshi" usiness Model
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Custo#e
Po5ect
Manage 7
Po5ect
Leade 7
Engg 8
STAMOD Po5ect
Manage at STAMOD
India O33ice
STAMOD Po5ect
Manage at C9STOMER
O33ice
Engg 7 Engg :
Custo#e
Po5ect
Manage 8
Po5ect
Leade 8
Engg
Custo#e
Po5ect
Manage :
Sta 7
Sta 8
Custo#e
O33shoe Design Cente *OD.+
STAMOD
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• Dedicated & Independent Line for
File transfer (FTP) and Web tools• Independent & Dedicated set up
for Video conf ./
• 10,000 square feet facility
• 3-shift operation for meeting
delivery due dates
CA
D
CAE/ Simulation
In3astuctue and Tools
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4/30/16 STAMOD - One Stop Solution for Engineering Design Services F
Data Con3identialit$
Potecting IPR
o >on .onfi&enti"lit# Agree!ent %it$ e!plo#eeso >DA %it$ ven&ors "n& contr"ctors
o >ee& to no% p$ilosop$#
o Secure &"t" tr"nsfer pr"cticeso Secure net%ors f"cilities t$roug$ "n etensive
fire%"ll secure @T setup
In3o#ation Secuit$
o Eperience& certifie& te"! involve& in &esign
i!ple!ent"tion of infor!"tion securit#
o Tr"ce ")ilit# "n& "u&it logso Anti virus protection for "ll &estops "n& !"il
services "n& internet g"te%"#s
Ph$sical Secuit$
o roi!it# c"r& )"se& "ccess to pre!iseso Secon& level "ccess control "n& "ut$entic"tion for "ccessing server roo!s
"n& s$"re& resources
o 24 Securit#, stringent policies on &evice/!e&i" $"n&ling
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Modeling Da&ing Legac$ Data con!esion FE Meshing Technical illustation %EIP'
Re!ese Engineeing Conce"t ceation Ad!ance :D Modeling
Standadi2ation Design auto#ation Pat < Co#"onent designs
Manu3actuing Da&ing ceation Detailed Design
Subs$ste# design Testing + (alidation Cash
CFD =(4 Industial design
Toleance Stac0 u" (E
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• Design Engineering Epertise %it$ ric$ &o!"in no%le&ge in in&ustr# on !aious "lat3o#s *atia, !nigrap"ics, #ro/$ngineer, %olidor's, %olidedge, Inventor, ($ )nalysis, *oldflo+ .
• Design support for "oduct u"gades, dei!ati!e designs "n& =PD "oga#s.
• Est")lis$
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Poduction Tooling*In5ection Molds
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! Po5ect Details
o Mo&el @e"turesI Doo * Inte#ediate
o Do!"inI l"sticI St$on >?
o Dur"tion/8or $oursI C0 $ours
! Ob5ecti!e
o nection Mol&ing
o Design &eliver# in ti!e %it$ no errors'
! Deli!eables
o 3D .AD !o&els
o 2D &r"%ings
! ene3it to Custo#e
o Designs "re &elivere& in "ccount of goo& !"c$ining
fe"si)ilit#'
o ine!"tics "re consi&ere& in &esign st"ge to "voi&
f"ilures in tri"ls or "ctu"l'
o All "re"s of &esign of !ol& "re pl"nne& %it$ inserts'
*(rill "re"s "n& %e" steels+
COMPO=E=T
FI@ED 4ALF ASSEML
MO(I=/ 4ALF ASSEML
Pats 3o Consu#e*Poducts
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! Po5ect Details
o Mo&el @e"turesI D$e Console Shell
o Do!"inI l"sticI MP7B7 P(C
o Dur"tion/8or $oursI C $ours
! Ob5ecti!e
o nection Mol&ing
o Design &eliver# in ti!e %it$ no errors'
! Deli!eables
o 3D .AD !o&els
o 2D &r"%ings
! ene3it to Custo#e
o Designs "re &elivere& in "ccount of goo& !"c$ining
fe"si)ilit#'
o ine!"tics "re consi&ere& in &esign st"ge to "voi&
f"ilures in tri"ls or "ctu"l'
o All "re"s of &esign of !ol& "re pl"nne& %it$ inserts'
*(rill "re"s "n& %e" steels+
COMPO=E=T
FI@ED 4ALF ASSEML
MO(I=/ 4ALF ASSEML
Pats 3o Consu#e*Poducts
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! Po5ect Details
o
Mo&el @e"turesI ashe Console Shello Do!"inI l"sticI MP7B7 P(C
o Dur"tion/8or $oursI 6C $ours
! Ob5ecti!e
o nection Mol&ing
o Design &eliver# in ti!e %it$ no errors'! Deli!eables
o 3D .AD !o&els
o 2D &r"%ings
! ene3it to Custo#e
o Designs "re &elivere& in "ccount of goo& !"c$ining fe"si)ilit#'
o ine!"tics "re consi&ere& in &esign st"ge to "voi& f"ilures in tri"ls or
"ctu"l'
o All "re"s of &esign of !ol& "re pl"nne& %it$ inserts'
*(rill "re"s "n& %e" steels+
COMPO=E=T
FI@ED 4ALF ASSEML
MO(I=/ 4ALF ASSEML
Pats 3o Consu#e*Poducts
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STAMOD - One Stop Solution for
Engineering Design Services1C
/ate Locations
Fist in5ection "oint
Second in5ection "oint
Medical
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*Do" 4ot unne in 8 "laces 3o se"aate in5ection.
=eeds to discuss 3o bench #a0 3o 3illing o #old 3lo& anal$sis
*Ca!it$ al# To" Co!e
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Engineering Design Services1
Mold o"ening seuences
Fist o"ening 3o unne
and sub*unne e#o!al
O"ening distance >.B##
Second o"ening 3o "at
e#o!al
Mold "ocess seuence
7. Mold close
8. Fist In5ection %Red
"at'
:. Mold cooling
. Fist o"ening 3o
unne la$out do"*out.
. Second o"ening coe
and ca!it$
. Sti""e "late otationto 7?BG
H. Mold close
?. In5ection in both
=o22les 3o RED and
4ITE "at.
>. Mold cooling
7B. Fist o"ening 3o
unne la$out do"*out.
77. Second o"ening coeand ca!it$
78. Pat E5ection
7:. Sti""e "late otation
to 7?BG
7. =e6t c$cle stat
*Ca!it$ al# To" Co!e
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Engineering Design Services1F
Sti""e otation 7?BG 3o second "at in5ection
Mo!e#ent o3 sti""e B.B##
Fist o"tion is
Sti""e "late
otation &ith
I=DE@I=/ PLATE
3o Second "atIn5ectionOPTIO= 7) I=DE@I=/
PLATE SSTEM
*Ca!it$ al# To" Co!e
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Second o"tion is Mo!ing hal3 otation &ith ROTAR TALE 3o
Second "at In5ection
OPTIO= 8) ROTAR
TALE
*Ca!it$ al# To" Co!e
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DFM studies < Plastic Tooling
Feasibilit$ Co#"etence
Chai * ac0
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De-mol(ingDiretion
)art material * +,tel 0#13. ,lonS%rin'age * ot provi(e()art Sie * 602mm46625mm1652mm#eneral all t%i'ness * 320mm to520mm2Outer &a' area on e(ge Appro-1420mm to 120mm
Tonnage re7uire( * 400 Ton/Appro
D"M-Ergo#en$C%air&a'
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8all t%i'ness variation2)ossi&ilit, of arpage an(sin' mar's2
D"M-Ergo#en$C%air&a'
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)arting lineurves
D"M-Ergo#en$C%air&a'
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Topvie
Cut-out opening re7uires s%ut-o9angle2 "or &etter net an( mol( lifenee(s to %ave 10: angle of netsurfae2
;SOvie
See net sli(e forpart mo(i
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10: angle of net surfae
D"M-Ergo#en$C%air&a'
ee( to mo(if, t%e fae of net
surfae
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D"M-Ergo#en$C%air&a'
=i&s are %aving &ottom t%i'nessmore t%an 40> of general allt%i'ness2)ossi&ilt, of sin' mar's
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D"M-Ergo#en$C%air&a'
#ate loations it% ta& gates an(e an
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D"M-Ergo#en$C%air&a'
Sleeveeetors
Blo'/strippereetors
=oun( eetors
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D"M-Ergo#en$C%air&a'
Approimate Mol(Sies
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Poduction Tooling*lo& Molds
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lo& Mold Design
O7T7T
MODE;S
! Po5ect Detailso Mo&el @e"turesI STE,(ES MODE;S'
o
Do!"inI l"stic *Auto!o)ile Accessories+o Soft%"re 7se&I ."ti" 5C ?20
o Dur"tion/8or $oursI F0 $ours
o .usto!er Do!"inI A7TOMOT5E
>D7ST?ES'
! Ob5ecti!e
o Design l"# fl"t "s s!oot$ "s possi)le p"rtingsurf"ces to flo% of pl"stic out for!'
o .$ecing "ll t$e p"rting "re"s to e"se
!"c$ining fe"si)ilit#'
o l"stic p"rt s$oul& )e less fl"s$ "re"s )#
proper pinc$ l"n& &esign*0'C+ "ll "roun& p"rt'
! Deli!eableso 3D .AD !o&el "n& 2D &"t"
! ene3it to Custo#e o Moul& is &esigne& consi&ering t$e
fe"si)ilit# of !"nuf"cturing'
o rovi&e& t$e 3D c"& !o&el for "sse!)l#
"n& !"c$ining'
>7T DETA;
.A5T A;@-1
.A5T A;@-2
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Mold3lo& Si#ulation
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Cu" 4olde ) Fill, Pac0 + a"age Anal$sis
Oiginal Feed) 7B ga#s Modi3ied Feed) 8. ga#s
Feed S$ste# &eight
educed b$ H
%? gates (s. 8 gates'
• Ob5ecti!e
o alidate #art design it" given - gates
o Identify t"e molding defects! Methodolog$ o3 Po5ect E6ecution
o Det"ile& Mi&-l"ne !es$
o An"l#sis %it$ custo!er given F g"tes
o Fill, Pac0 + a"age An"l#sis %it$ F g"tes
o .onclu&e& 2 g"tes c"n provi&e !uc$ )etter results
! Deli!eables< Out"uts deli!eed
o .o!p"r"tive report %it$ "ll results lie @ill ti!e
contour, fill "ni!"tion, ressure, Te!per"ture, 8el&
lines
o .l"!p force, Air tr"ps, S$rin"ge, Sin !"r &ept$,
"rt 8"rp"ge in A;;, J, K &irections' ("te
loc"tion &et"ils
! ene3it to Custo#e
o Feed S$ste# &eight educed b$ H
o O!eall "at ualit$ is good %less no o3 &eld lines'
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Services3C
Oiginal Pat *
ith RibsModi3ied Pat
ithout Ribs
Pat a"age
>.7 ## to .7 ##
Pat a"age
7.H ## to 8.H ##
Pat a"age eduction
b$ HB
%7.8 ## (s. . ##'
• Ob5ecti!e
o #art validation using moldflo analysis
o Decide best gate location & identify molding defects! Methodolog$ o3 Po5ect E6ecution
o Mi&-l"ne !es$ing- est gate location "n"l#sis follo%e&
)# @lo% "n"l#sis
o ("te rocess opti!iB"tion
o "rt &esign *ri)s re!ove&+ to re&uce p"rt 8"rp"ge
! Deli!eables< Out"uts deli!eed
o .o!p"r"tive ?eport %it$ "ll results lie @ill ti!e contour, fill
"ni!"tion, ressure, Te!per"ture, 8el& lines, .l"!p force,
Air tr"ps, S$rin"ge, Sin !"r &ept$, "rt 8"rp"ge in A;;
J, K &irections
! ene3it to Custo#e
o An"l#ses forec"st $ig$er p"rt %"rp"ge for Origin"l p"rt
&esign' 7sing !ol&flo% "n"l#sis "rt %"rp"ge re&uce& 0
L !o&ifie& p"rt &esign *ri)s re!ove&+
Co!e) Fill, Pac0 + a"age Anal$sis
(i @l A l i
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(iso ) @lo% An"l#sis
Filling Poble#s I
1' @lo% not )"l"nce&
2' .ritic"l "ir tr"p for!"tion
3' ig$ filling pressure
• Ob5ecti!e
o Identify ool crac'ing issues & rectify t"em
Methodolog$ o3 Po5ect E6ecution
o Det"ile& flo% "n"l#sis %it$ eisting !ol&ing
con&itions i&entifie& t$e 3illing pro)le!s
o ?ectifie& t$e c"uses )# "n"l#sis iter"tions
! Deli!eables< Out"uts deli!eed
o Det"ile& flo% results lie fill ti!e, contour, @illing
c"vit# pressure, .l"!p tonn"ge, 8el& line
o Mol&ing process inputs "long %it$ flo% le"&er
&et"ils
! ene3it to Custo#e o More tool life *E"rlier tool !"inl# pressure p"&s
%ere cr"cing+
o &entifie& !ol&ing process !et$o&olog# for t$e
p"rt !"teri"l %$ic$ c"n )e use& for repetitive
!ol&s "s it is $ig$er pro&uction volu!e'
C
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Services3
Thic0ness inceased 3o# 8.7 to 8.:
Thic0ness inceased 3o# 8.7 to 8.
Conclusion)
7. /ood coelation obse!ed bet&een #olded "at + Mold3lo& si#ulation
8. Cause 3o tool cac0 is due to highe ca!it$ "essue
:. Flo& leade hel"ed to i#"o!e 3lo& balance + educe "essue
. Pessue educed b$ 7H %78B MPa (s 7BB MPa'
(isio Pat Changes)
Fl C l C l A l i
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4/30/16 3F
• 3eatue ib height
inceased b$ : ## %3o
ibs on both sides'
• 3eatue ib thic0ness
inceased 3o# B.? to
7##
a"age
educed
b$ :B
Floo Console Co#"lete Anal$sis
• Ob5ecti!e
o #art validation, ot runner & ate
selection
o ooling & part arpage optimiation
• Methodolog$ o3 Po5ect E6ecution
o Det"ile& Mi&-pl"ne !es$ing
o Det"ile& flo% "n"l#sis to fin"liBe no o3
hot do"s/g"te loc"tions
o .ooling opti!iB"tion "rt %"rp"ge
c"use i&entific"tion %"rp"ge re&uction
• Deli!eables< Out"uts deli!eed
o @ee& &et"ils, .ooling si!ul"tions results
lie .ore/."vit# te!per"ture, "rt
te!per"ture etc'
o "rt %"rp"ge c"uses' ?eco!!en&"tion
to re&uce p"rt %"rp"ge )# cooling
!inor p"rt &esign c$"nge
• ene3it to Custo#e
o An"l#ses forec"st $ig$er p"rt %"rp"ge' 7sing
!ol&flo% "rt %"rp"ge re&uce& )# 30 L
c#cle ti!e re&uce& )# 2C L
= t St
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=e6t Ste"s
>DA ilot
3GSTAMOD * One Sto" Solution 3o Engineeing Design Se!ices4/30/16
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9.S. O33ice*7) ."icago - F0 8 r#n M"%r Ave, Suite 1300, .$ic"go, ; 60631
Tel I =1 F00 C0 44FG
@" >o' =1 F 2F4 0F1F
9. S. O33ice 8) )ustin * 613 "" .5, Austin TJ FCG
India O33ice ) .o!!erBone, l&g'no'2' Office no'30C, er"%"&"' une 411 006
TelI =G1 20 66F0000
@ G1 20 66F00F
Than0 ou