small hydro plants

Small Hydro

Quality & Trust

FLOVEL ENERGY SMALL HYDRO

FEATURES» Cost effectiveness

» Integrated solutions with minimized interfaces

» Minimized civil construction cost

» Quality assurance

» Short delivery time

» High performance & reliability

» Environment friendly solutions

» Workshop assembly and reduced erection time

» Fast commissioning of overall systems, training of operating and maintenance staff, after sales service

Small hydro units are a renew-able, non-polluting and environment friendly source of energy, respecting environmental commitments like the Kyoto Protocol. The energy from this source is also inflation free energy due to absence of fuel cost, coupled with mature technology.

Though small hydro power projects contribute to only a small portion of the total energy demand, their im-portance often exceeds their size. These plants can serve as a source of energy for remote locations and to serve communities where alternate sources of power are not available or are very expensive to use.

Energy from water will continue to be the primary source of renewable energy, contributing significantly to the developmental concerns of the future. Small hydro power plants help to spur economic growth, stability, and sustainability. They require low-er capital overlays and have smallest ecological footprints, making them environment friendly.

One of the key factors to success in small hydro power plants is the efficiency of the machines and the overall system. Flovel is constantly improving the energy efficiency of its equipment and technologies through continuous Research & Develop-ment efforts.

Flovel’s promise of delivering highly efficient and cost effective solutions has made Flovel, a leader in small hydro power equipment business.

As an experienced partner to power plant owners, Flovel provides fast, creative and cost-effective solutions. We offer complete customized con-cepts, from turnkey delivery of new plants to the modernization & uprat-ing of existing power plants.

Flovel aims at providing innovative technology resulting in the best re-turns on investment for our customers.

Our innovative solutions, coupled with high efficiencies and post im-plementation service gives you the edge, the Flovel EDGE

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TURNKEYSOLUTIONS

SERVICESFLOVEL renders its ex-pert services from con-cept to commissioning of a hydro power plant. Services includes optimal layout of power project, optimal selection of tur-bines, trouble shooting or training of customer staff

The Small Hydro program comprises of complete electro-mechanical equipment & services for hydro power plants.

SCOPE» Hydraulic Turbine» Penstock Protection Valve» Main Inlet Valve» Generator & Auxiliaries» Governor & Auxiliaries» SCADA & Automation» Control & Protection System» Switchgear» Transformers» Switchyard» Mechanical & Electrical Balance of Plant» Ventilation & AC» Fire Fighting» Hydro Mechanical Equipment

FEATURES» Single source responsibility

» Total power plant design/ integration under one roof

» Technical & Commercial optimization

» Complete erection, testing & commissioning

» Trouble-free operation

» Low operating costs

» Best return on your investment

» Short payback period

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PROJECT LIFE CYCLEStart-off

Meeting

ProjectEngineering

3-D Design &Engineering

Manufacturing & Shop Assembly

Sourcing ofMechenical &Electrical BOPs

ErrectionTesting andCommissioning

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QUALITY ASSURANCEQuality is paramount at Flovel, quality is embedded in all our deliverables and at all levels.Flovel is certified for Integrated Management Systems, which includes ISO 9001, ISO 14001 & OHSAS 18001.

PROJECT MANAGEMENTProject management being the essence of the exe-cution of the awarded contracts, all project activities are meticulously planned and executed keeping in mind the individual customer/project requirements.

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COMPLETE RANGE OF HYDRAULIC TURBINES

PELTON TURBINESFor high head applications, Flovelprovides complete range of Pelton Turbines:

» Heads up to 1000 Meters» Horizontal axis (1 to 3 jets)» Vertical axis (2 to 6 jets)

Flovel manufactures complete range of hydraulic turbines based on over four decades of experience, know-how, research & development. The Small hydro range offers a standard-ized range of hydraulic turbines up to 30 MW per unit.

Dependable guarantees for efficiency, cavitation and output are based on model tests.

APPLICATION RANGE» Heads up to 1000 Meters » Flow up to 120 m3/s

PELTON TURBINE APPLICATION RANGE

0.1 1 10

500

50

HEAD

- H(M

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DISCHARGE - Q(m3/sec)

PELTON

HYDRAULIC TURBINE APPLICATION RANGE

1001010.11

10

100

HEAD

- H(M

)


1000

KAPLAN

AXIAL FLOW

PELTON

FRANCIS

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FRANCIS TURBINE APPLICATION RANGE

KAPLAN TURBINE APPLICATION RANGE

FRANCIS TURBINESFor medium head applications, Flovel provides complete range of Francis Turbines:

AXIAL FLOW TURBINESFor low head & large flow applications, Flovel provides complete range of Axial Flow Turbines:

» Heads up to 35 Meters» Runners 3 to 6 Blades

PRODUCT RANGE» Bulb Turbines» Open Pit Turbines» Bevel Gear Bulb Turbines» ‘S’ Type Turbines

» ‘Z’ Type Turbines» Inclined Type Turbines» Funnel Type Turbines

» Heads up to 450 Meters» Horizontal or Vertical axis» Steel or Concrete Spiral

KAPLAN TURBINESFor low head applications, Flovel provides complete range of Kaplan Turbines:

» Heads up to 70 Meters» Runners with 3 to 8 Blades» Double or Single Regulated» With or without gearbox» Steel, Concrete Spiral or Syphon intake

1000

100

10

HEAD

- H(M

)

1 10DISCHARGE - Q(m3/sec)

FRANCIS

DISCHARGE - Q(m3/sec)1 10 100

100

10

1

HEAD

- H(M

) KAPLAN

AXIAL FLOW TURBINE APPLICATION RANGE

1 10 100

100

10

1

HEAD

- H(M

)


AXIAL FLOW

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Flovel’s design centre is equipped with state of the art virtual design (3D environment) for design, simulation and analysis of the complete product range. These CAD/ CAE tools ensure faster delivery, accurate and better quality of design.

Using the CAD/ CAE tools virtual assembly, motion, critical speed and stress analysis is carried out which ensures design compatibility for manufacturing and performance at site.

The design deliverable are compatible with CAM tools i.e. manufacturing the compo-nents using CNC Machines. The design environment also facilitates Computational Fluid Dynamics (CFD) analysis, which is carried out for development and performance improvement of turbines.

DESIGN & ENGINEERING

CFDComputational Fluid Dynamics (CFD) enables us to ac-curately predict flow characteristics. CFD is used to im-prove hydraulic design of turbine components, including the runner and static components. For renovation proj-ects CFD is a very important tool for improving turbine output, efficiency and cavitation characteristics.

MODEL TESTShould the customer require a model test to be performed, Flovel is equipped to have a model test conducted at an accredited / independent model testing laboratory.

FEMThe Finite element method (FEM) is a numerical technique for cal-culating the stresses, strains and deflections in components of a hydraulic turbine.

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SCOPE» Oil pressure system for Turbine, MIV & PPV» Cooling Water System» Drainage System» Dewatering System » Crane» Fire Fighting System» Ventilation & Air Conditioning System» Compressed air system» Bearing lubrication system» Oil filtration system» Flow & level measurement system» Vibration measurement system

VALVES

MECHANICAL BOP & AUXILIARIES

Flovel manufactures full range of valves under its Joint Ven-ture with TB Hydro, Poland. These valves are manufactured by JV Company TB Hydro Flovel Valves Private Limited.

» Butterfly Valves» Spherical / Ball Valves» Pressure Relief Valves etc.

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» Integration of automation system, governing system, electrical system, mechanical system etc.

» Digital automation of mechanical, electrical, LV system & other auxiliaries.

GOVERNOR, AUTOMATION & SCADA

ELECTRICAL BOPEnd to end turnkey solutions. The electrical balance of plant comprises of :

SCOPE» Generator, AVR & Auxiliaries» Control & Protection System» Auxiliary & Generator Transformers» AC-DC distribution» LV and MV-switchgear» Bus Ducts» Cables, HV, LV, Control & instrumentation» Outdoor Switchyard

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EGLENCE 1 HEPP, TURKEYHead: 276.23 MetersOutput: 2x18060 kW + 1x8662Vertical, Francis

SARBARI II HEP, INDIAHead: 189.7 MetersOutput: 2x3375 kWHorizontal, Pelton 2 Jets

PERUNTHENARUVI HEP, INDIAHead: 17.33 MetersOutput: 2x3300 kWHorizontal 'S' Type, Full Kaplan

HALAI PANI HEP, INDIAHead: 103.70 MetersOutput: 4x4400 kWHorizontal, Francis

YAN TANN SIEN HEP, VIETNAM

Head: 633.21 Meters

Output: 2x9750 kW

Horizontal, Pelton 2 Jets

SUOI SAP 1 HPP, VIETNAMHead: 100.38 MetersOutput: 2x10500 kWHorizontal, Francis

GANGANI HEP, INDIA Head: 70 MetersOutput: 2x4800 kWHorizontal, Francis

CHIRCHIND HEP, INDIAHead: 190.06 MetersOutput: 2x3000 kWHorizontal, Francis

NAM CHIEN 2 HEP, VIETNAMHead: 82.3 MetersOutput: 2x16000 kWVertical, Francis

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AMBARLIK HEPP, TURKEYHead: 247.84 MetersOutput: 2x4500kWHorizontal, Pelton 3 Jets

POOZHITHODE HEP, INDIA Head: 72.00 MetersOutput: 3x1760 kWHorizontal, Francis

EGLENCE 2 HEPP, TURKEY

Head: 168.90 Meters

Output: 2x11025 kW + 1x5250

Horizontal, Francis

BUSERUKA HEPP, UGANDAHead: 316 MetersOutput: 3x3600kWHorizontal, Pelton 2 Jets

NILWANDE HEP, INDIA

Head: 38.50 Meters

Output: 2x4200 kW

Vertical, Full Kaplan

AKINCI 1 & 2 HEPP, TURKEYHead: 6.4 MetersOutput: 4x3600 kWHorizontal Pit Type, Full Kaplan

NGOI HUT 2 HPP, VIETNAM Head: 322.5 MetersOutput: 2x25200 kWVertical, Pelton 6 Jets

RANJA ALA DUNADI HEP, INDIA

Head: 148.5 MetersOutput: 2x8250 kWHorizontal, Francis

NAM KHOT HEPP, VIETNAM Head: 169.97 MetersOutput: 2x5500 kWHorizontal, Francis

>> MANUFACTURING FACILITIESFlovel Energy Private LimitedMitrol - Deeghot Road (Near Rail-way Crossing),72 KM Stone, Delhi - Mathura Road, District Palwal - 121 102, Haryana INDIAPhone: +91 1275 310660

>> VALVES PARTNERTB Hydro Flovel Valves Private Limited 15/3 Mathura Road, Farid-abad—121003, Haryana, INDIA Tel: +91 129 4090600, Fax: +91 129 4090650, email: [email protected]

>> VIETNAM REPRESENTATIVEEID Engineering Corporation5th Floor, HH3 Building, My Dinh Song Da Urban Area, Metri, Tu Liem, Hanoi, VIETNAMPhone: +84 (4) 37672912Fax: +84 (4) 37672913email: [email protected]

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>> TURKEY REPRESENTATIVEEtkin Energy, Construction, Industry and Trade Ltd. Co.Cinnah Caddesi 98/6 06690 ÇANKAYA/ANKARA TURKEY.Tel: +90 312 440 9944Fax: +90 312 439 2020email: [email protected]

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FLOVEL ENERGY PRIVATE LIMITED15/3 Mathura Road, Faridabad—121003, Haryana, INDIA Tel: +91 129 4090600, Fax: +91 129 4090650, email: [email protected]