six sigma green belt project template

21
Six Sigma Project Presentation Project Title: Green Belt (Name):

Upload: shankaran-rd

Post on 18-Nov-2014

6.671 views

Category:

Technology


7 download

DESCRIPTION

 

TRANSCRIPT

Page 1: Six sigma green belt project template

Six Sigma Project Presentation

Project Title: Green Belt (Name):

Page 2: Six sigma green belt project template

Page 2

Six Sigma DMAIC Methodology

Define Identify Project CTQs Y to X drill down. Project CTQs Develop Team Charter Approved Charter Overview Map High Level Process Map, SIPOCMeasure Select CTQ Characteristics Y Project Y Define Performance Standards Y Customer, Performance Standard for Project Y

Measurement System Analysis Y Attribute R&R, Capability Indices Approved Measurement System Identify X’s Detailed Mapping, Fishbone Process Capability for Project Y

Pareto, FDM Prioritized List of all XsAnalyze Establish Process Capability Y Define Performance Objectives Y Benchmarking, Brainstorming Improvement Goal for Project Y

Identify Vital X’s X Graphical Analysis, FMEA List of Vital Few Xs Hypothesis Tests, Regression

Improve Screen Potential Causes X Brainstorming, Discover Variable Relationships X Regression, Proposed Solution Establish Operating Tolerances Y, X Simulation, Pilot Piloted Solution

Control

MSA for X Y, X Test/Retest, Attribute R&R Verified Measurement System onXs in Actual Application

Process Capability Y, X Capability Indices Process Capability Y, XImplement Process Control X Control Charts, Sustained Solution,

Mistake Proof, FMEA Documentation

Step Description Focus Tools Deliverables

Page 3: Six sigma green belt project template

Page 3

Contents

Define Phase - Business Case.

Define Phase - Team Structure.

Define Phase - Key elements of the charter.

Define Phase - COPIS and process overview flow.

Measure Phase – Measurement system assessment. Measure Phase - Current Performance and Target Performance.

Measure Phase - Identification of X’s - Tools used and key findings.

Measure Phase - Identified X’s and prioritized list.

Analyze Phase - Tools used and key findings.

Analyze Phase - List of Vital X’s

Improve Phase - Tools used and key results.

Control Phase - Tools used to ensure sustenance of improvements..

Page 4: Six sigma green belt project template

Page 4

Project: Charter - Business Case

Planned Start Date: Planned Closure :

Business Case (Compelling Reasons for doing the project)

What if we don’t do this project?Explain what are the consequences/ losses if this project is not done.

What if we do this project?Explain the benefits.

Why this project and why not some other?Explain why this project is more appropriate than others.

Page 5: Six sigma green belt project template

Page 5

Team, Mentor, Customers, Stakeholders & Sponsors:Sponsor (s):

Champion (s):

Team Leader (Green Belt):

Team Members :

Team Members – Others (Extended Team): Customer (s): Stake Holder (s):

Project: Charter - Team

Page 6: Six sigma green belt project template

Page 6

Problem Statement: Objective Statement:

AS IS (Current Status):

TO BE (Desired Status):

“IN” Scope “Out of” Scope

Project: Charter – Problem, Objective, SCOPE

Page 7: Six sigma green belt project template

Page 7

Big Y: (Organization Strategic Intent) –

Small Y (Division or Function Key Result Area):

Present Cost of Operations• Prevention: • Appraisal: • Failure: • Opportunity: • Cash Flow:• Productivity

Future Cost of Operations:• Prevention: • Appraisal: • Failure: • Opportunity: • Cash flow• Productivity

Investments (Annualized)• Training: • Software: • Time of Resources: • Others:

Projected Savings:

Project: Charter – ROI

Page 8: Six sigma green belt project template

Page 8

Approver Role Name DateApproval

Champion/Sponsor

Mentor (MBB/BB if any)

Review Sign OffsReview of Phase Date Mentor Sponsor Champion

.• Define: • Measure: • Analyze: • Improve/Design• Control/Verify • Closure

Project: Charter – Reviews and Approvals

Page 9: Six sigma green belt project template

SC PO I

C O P I S

Fill up these text boxes

Process Overview – Flow

Fill up these text boxes

Fill up these text boxes

Fill up these text boxes

Fill up these text boxes

Fill up these text boxes

Fill up these text boxes

Fill up these text boxes

Fill up these text boxes

Page 10: Six sigma green belt project template

Page 10

Methodology Used for Estimating Financial Benefits

Explain here what methodology is used to calculate financial benefits. In case benefits are intangible, explain why it still makes sense to go ahead with the project.

Page 11: Six sigma green belt project template

Page 11

Measure Phase - Measurement System Analysis (How did you verify data reliability?)

Page 12: Six sigma green belt project template

Page 12

CTQ Definitions CTQ :Specification Limits :Unit : Opportunities for Error Per Unit:Defect :USL : LSL :

Present Performance(Underlined Items applicable only For Continuous Data)Mean :Median : Std. Deviation :

DPU : DPMO : Sigma Level (Z) :

Target Performance (Underlined Items applicable only For Continuous Data)Mean :Median :Std. Deviation :

DPU : DPMO : Sigma Level (Z) :

Measure Phase - Current performance and target performance

Page 13: Six sigma green belt project template

Page 13

Measure Phase – Current performance and target performance

If you have used measures other than sigma level, mention here.

Page 14: Six sigma green belt project template

Page 14

Measure Phase – Identification and prioritization of X’s - Summary along with techniques used (use multiple slides as required)

Page 15: Six sigma green belt project template

Page 15

Measure Phase Key findings (Identified X’s and the prioritized list)

Page 16: Six sigma green belt project template

Page 16

Analyze Phase – Summary along with techniques used (use multiple slides as required)

Page 17: Six sigma green belt project template

Page 17

Analyze Phase – Key Findings (List of Vital X’s)

Page 18: Six sigma green belt project template

Page 18

Improve Phase – Summary along with techniques used (use multiple slides as required)

Page 19: Six sigma green belt project template

Page 19

Improve Phase – Key Results

Page 20: Six sigma green belt project template

Page 20

Control Phase – Summary along with techniques used (use multiple slides as required)

Page 21: Six sigma green belt project template

Page 21

Control Phase –

How did you verify/ensure sustenance of improvements?