Qualify Report

Title: Sheet Metal Example Report

Author: John Smith

Client: Ford Motor Co.

Part: SM-56G

Test: Sheet Metal - Scan

4/30/2003, 5:44 pm

Sheet Metal Example Report

IntroductionThis is a report of a First Article Inspection on a sheet metal door brace, Part No. SM-56G. Findingsfrom this report will be submittted to Design Engineering for any required changes.

DeviationMaximum Distance: 6.409077 mm

Average Distance: 1.421686 mm

Standard Deviation: 1.164208 mm

ToleranceMinimum Tolerance: -5.000000 mm

Maximum Tolerance: 5.000000 mm

Minimum Zero: -1.000000 mm

Maximum Zero: 1.000000 mm

Sheet Metal Example Report

Front

Sheet Metal Example Report

Back

Sheet Metal Example Report

Isometric

Sheet Metal Example Report

Front

Sheet Metal Example Report

Back

Sheet Metal Example Report

Name Reference Test Deviation Tol. Min Tol. Max Status

All Units: mm

Hole 1CenterDiameter

-9.998

-7.272

0.000-2.725

-9.498

1.00010.498

FAIL

Hole 2CenterDiameter

-11.997

-12.005

0.6460.007

-11.497

1.00012.497

PASS

Hole 3CenterDiameter

-11.995

-12.080

0.6350.085

-11.495

1.00012.495

PASS

Hole 4CenterDiameter

-18.997

-18.729

0.429-0.268

-18.497

1.00019.497

PASS

Rounded Rectangle 1CenterLengthWidthRadius

-22.00017.0001.054

-23.01617.9770.854

1.0561.0160.977-0.200

-21.00016.0000.554

1.00023.00018.0001.554

FAIL

Slot 1CenterLengthWidthRadius

-12.0006.0003.000

-12.7676.4163.208

0.3100.7670.4160.208

-11.0005.0002.500

1.00013.0007.0003.500

PASS

Sheet Metal Example Report

y = 169.506 mm

Method: 3D Deviation

Section 1

Sheet Metal Example Report

Boundary 1

Sheet Metal Example Report

Boundary 2

Sheet Metal Example Report

Dimension View 1

Sheet Metal Example Report

Name Measured Nominal Deviation Tolerance Status

Dimension View 1 Units: mm

ANG 5 55.679 56.194 -0.515 -0.5000.500

FAIL

DWP 1 495.497 496.000 -0.503 -1.0001.000

PASS

DWP 2 289.004 289.499 -0.495 -1.0001.000

PASS

DWP 3 127.657 127.709 -0.052 -1.0001.000

PASS

DWP 4 427.696 427.001 0.695 -1.0001.000

PASS

DWP 6 82.331 81.727 0.604 -1.0001.000

PASS

Sheet Metal Example Report

Note: Dimensions can be shown in a 3D isometric view

Sheet Metal Example Report

Name Location Measured Deviation Tolerance Status

Location Set 4 Units: mm

A1XYZ

179.625640.786-678.427

179.723641.049-679.341

-0.9560.0980.263-0.914

1.000 PASS

A2XYZ

333.165582.833-702.806

333.165582.833-701.677

1.128-0.0000.0001.128

1.000 FAIL

A3XYZ

467.889447.356-702.805

467.889447.356-698.781

4.024-0.0000.0004.024

1.000 FAIL

A4XYZ

230.805460.151-685.915

230.805460.418-687.361

-1.4700.0000.267-1.445

1.000 FAIL

A5XYZ

735.078504.557-722.800

735.078504.557-722.815

-0.0150.0000.000-0.015

1.000 PASS

A6XYZ

520.574223.820-702.804

520.574223.820-697.196

5.609-0.0000.0005.609

1.000 FAIL

A7XYZ

310.586218.552-706.818

310.605218.536-706.646

0.1740.019-0.0160.172

1.000 PASS

A8XYZ

251.12692.107-699.200

251.12692.107-700.328

-1.1280.0000.000-1.128

1.000 FAIL

A9XYZ

373.80882.323-722.728

373.80882.323-721.316

1.4120.0000.0001.412

1.000 FAIL

A10XYZ

516.05880.817-694.000

516.05880.817-689.589

4.4110.0000.0004.411

1.000 FAIL

A11XYZ

593.580343.491-702.804

593.580343.491-699.728

3.077-0.0000.0003.077

1.000 FAIL

A12XYZ

242.847287.795-703.600

242.847287.795-705.142

-1.5430.0000.000-1.543

1.000 FAIL

Sheet Metal Example Report

Name Location Measured Deviation Tolerance Status

Location Set 4 Units: mm

A13XYZ

495.737366.070-702.805

495.737366.070-698.954

3.851-0.0000.0003.851

1.000 FAIL

Sheet Metal Example Report

ConclusionThere are numerous forming problems, and an out-ot-tolerance condition exists for many of theinspected features. Request that Manufacturing be given copy of this report to review formingprocedures. Possible tooling change necessary.

Sheet Metal Example Report

DisclaimerThe results of this analysis are believed to be reliable but are not to be construed as providing awarranty, including any warranty of merchantability or fitness for purpose, or representation for whichRaindrop Geomagic assumes legal responsibility. Users should undertake sufficient verification andtesting to determine the suitability of any information presented. Nothing herein is to be taken aspermission, inducement or recommendation by Raindrop Geomagic to practice any patentedinvention without a license or to in any way infringe upon the intellectual property rights of any otherparty.