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SERVICEMANUAL

Professional PuncherIntegration Unit-B1

COPYRIGHT © 2011 CANON INC. CANON Professional Puncher Integration Unit-B1 Rev.0 PRINTED IN U.S.A.

April 7, 2011Rev. 0

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair

of products. This manual covers all localities where the products are sold. For this reason, there may be information in this

manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When

changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need

arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition

of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or

translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT © 2001 CANON INC.Printed in Japan

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols UsedThis documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Memo

REF.

Introduction

The following rules apply throughout this Service Manual:1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer-

ence to the timing of operation.In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates thedirection of the electric signal.The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results insupplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, how-ever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessorsused in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of theDC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-municated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and beable to identify and isolate faults in the machine."

Contents

Contents

Chapter 1 Specifications

1.1 Names of Parts ...........................................................................................................................................1- 11.1.1 External View...........................................................................................................................................................1- 11.1.2 Section View............................................................................................................................................................1- 2

1.2 Using the Machine......................................................................................................................................1- 31.2.1 Power Switch...........................................................................................................................................................1- 3

Chapter 2 Installation

2.1 Making Pre-Checks ....................................................................................................................................2- 12.1.1 Notes at in Installation .............................................................................................................................................2- 1

2.2 Unpacking and Checking the Components ................................................................................................2- 12.2.1 Unpacking................................................................................................................................................................2- 12.2.2 Checking the Contents ............................................................................................................................................2- 1

2.3 Installation Procedure.................................................................................................................................2- 32.3.1 Points to Note When Turning ON/OFF the Power of the Host Machine..................................................................2- 32.3.2 Replacing the Drive Belt of the Professional Puncher.............................................................................................2- 42.3.3 Installing the Integration Unit ...................................................................................................................................2- 82.3.4 Connecting the Professional Puncher to the Host Machine ..................................................................................2- 112.3.5 Connecting the Professional Puncher to the Document Insertion Unit..................................................................2- 142.3.6 Connecting the Integration Unit to the Professional Puncher................................................................................2- 162.3.7 Installing the Punch Tool .......................................................................................................................................2- 182.3.8 Post-procedure ......................................................................................................................................................2- 192.3.9 Checking the connection .......................................................................................................................................2- 24

2.4 Making Adjustments .................................................................................................................................2- 252.4.1 Adjusting height of the Professional Puncher........................................................................................................2- 252.4.2 Height Adjustment of the Integration Unit ..............................................................................................................2- 25

Chapter 3 Functions

3.1 Basic Construction......................................................................................................................................3- 13.1.1 Overview..................................................................................................................................................................3- 1

3.2 Feed Drive System .....................................................................................................................................3- 33.2.1 Overview..................................................................................................................................................................3- 33.2.2 Bypass Feed Control ...............................................................................................................................................3- 43.2.3 Reverse Path Feed Control .....................................................................................................................................3- 5

3.3 Electrical Control Unit .................................................................................................................................3- 73.3.1 Power Circuit Diagram.............................................................................................................................................3- 7

3.4 Detecting Jams...........................................................................................................................................3- 83.4.1 Overview..................................................................................................................................................................3- 8

Chapter 4 Parts Replacement Procedure

4.1 External Covers ..........................................................................................................................................4- 14.1.1 Rear Cover ..............................................................................................................................................................4- 1

4.1.1.1 Removing the Rear Cover ....................................................................................................................................................... 4- 14.2 Drive System ..............................................................................................................................................4- 1

4.2.1 Bypass Feed Motor .................................................................................................................................................4- 14.2.1.1 Before Removing the Bypass Feed Motor ............................................................................................................................... 4- 14.2.1.2 Removing the Bypass Feed Motor........................................................................................................................................... 4- 1

4.2.2 Lead-in Motor ..........................................................................................................................................................4- 1

Contents

4.2.2.1 Before Removing the Lead-in Motor ........................................................................................................................................ 4- 14.2.2.2 Removing the Lead-in Motor.................................................................................................................................................... 4- 1

4.2.3 Reverse Feed Motor ................................................................................................................................................4- 24.2.3.1 Before Removing the Reverse Delivery Motor......................................................................................................................... 4- 24.2.3.2 Removing the Reverse Delivery Motor .................................................................................................................................... 4- 2

4.2.4 Reversal Motor.........................................................................................................................................................4- 24.2.4.1 Before Removing the Reverse Motor....................................................................................................................................... 4- 24.2.4.2 Removing the Reverse Motor .................................................................................................................................................. 4- 2

4.2.5 Inlet Flapper Switch Solenoid ..................................................................................................................................4- 34.2.5.1 Before Removing the Inlet Flapper Switch Solenoid................................................................................................................ 4- 34.2.5.2 Remove the Inlet Flapper Switch Solenoid .............................................................................................................................. 4- 3

4.3 Document Feeding System ........................................................................................................................ 4- 34.3.1 Bypass Roller...........................................................................................................................................................4- 3

4.3.1.1 Before Removing the Bypass Roller 1, 2, 3 ............................................................................................................................. 4- 34.3.1.2 Removing the Bypass Roller 1, 2, 3......................................................................................................................................... 4- 3

4.3.2 Reverse Path Roller.................................................................................................................................................4- 54.3.2.1 Before Removing the Reverse Path Roller 1, 4 ....................................................................................................................... 4- 54.3.2.2 Removing the Reverse Path Roller 1, 4................................................................................................................................... 4- 54.3.2.3 Before Removing the Reverse Path Roller 2 ........................................................................................................................... 4- 84.3.2.4 Removing the Reverse Path Roller 2....................................................................................................................................... 4- 84.3.2.5 Before Removing the Reverse Path Roller 3 ......................................................................................................................... 4- 124.3.2.6 Removing the Reverse Path Roller 3..................................................................................................................................... 4- 12

4.3.3 Static Charge Eliminator ........................................................................................................................................4- 144.3.3.1 Remove the Static Eliminator................................................................................................................................................. 4- 14

4.4 Electrical System...................................................................................................................................... 4- 154.4.1 Controller Frame....................................................................................................................................................4- 15

4.4.1.1 Before Removing the Controller Frame ................................................................................................................................. 4- 154.4.2 DC Controller PCB.................................................................................................................................................4- 15

4.4.2.1 Before Removing the DC Controller PCB .............................................................................................................................. 4- 15

Chapter 5 Maintenance

5.1 Maintenance and Inspection ...................................................................................................................... 5- 15.1.1 Periodically Replaced Parts .....................................................................................................................................5- 1

5.1.1.1 Periodically Replaced Parts ..................................................................................................................................................... 5- 15.1.2 Durables...................................................................................................................................................................5- 1

5.1.2.1 Durables................................................................................................................................................................................... 5- 15.1.3 Periodical Servicing .................................................................................................................................................5- 1

5.1.3.1 Periodical Servicing ................................................................................................................................................................. 5- 15.2 Outline of Electrical Components ............................................................................................................... 5- 2

5.2.1 Outline of Electrical Components.............................................................................................................................5- 2

Chapter 6 Error Code

6.1 Service Error Code..................................................................................................................................... 6- 16.1.1 Service Error Code ..................................................................................................................................................6- 1

Chapter 1 Specifications

Contents

Contents

1.1 Names of Parts ...............................................................................................................................................................1-11.1.1 External View .............................................................................................................................................................................. 1-11.1.2 Section View................................................................................................................................................................................ 1-2

1.2 Using the Machine .........................................................................................................................................................1-31.2.1 Power Switch ............................................................................................................................................................................... 1-3

Chapter 1

1-1

1.1 Names of Parts

1.1.1 External View0020-3181

F-1-1

F-1-2[1] upper cover[2] front cover[3] left cover[4] rear cover

[1]

[2]

[3]

[4]

Chapter 1

1-2

1.1.2 Section View0020-3182

F-1-3

[1] bypass roller 3 RS1 : bypass 1 sensor

[2] bypass roller 2 RS2 : reverse path 1 sensor

[3] bypass roller 1 RS3 : reverse path 2 sensor

[4] reverse path roller 1 RS4 : reverse path 3 sensor

[5] reverse path roller 2 RS5 : bypass 2 sensor

[6] reverse path roller 3


[1] RS5 [2]

[3]

[4]

[7]

[5]

[6]RS3

RS2

RS4

RS1

Chapter 1

1-3

1.2 Using the Machine

1.2.1 Power Switch0020-3183

This machine supplies power to the Professional Puncher-B1. Turning off the power switch of this machine turns off the power of the Professional Puncher-B1.However, if the machine is connected with the finisher via serial communication, the power can be turned ON/OFF from the finisher and the machine's power switchcannot be used.

F-1-4

[1] Power switch [2] This machine [3] plug cover

[4] To the socket [5] Power code [6] Professional Puncher-B1

Points to note when connecting optionsDo not connect the unspecified options to the outlet.Also, make sure to connect the power code firmly, and install the plug cover.If connecting the devices other than specified ones or connection is not accurate, the accident leading the smoking or fire may occur.

[1]

[3]

[5]

[4]

[2][6]

Chapter 2 Installation

Contents

Contents

2.1 Making Pre-Checks........................................................................................................................................................2-12.1.1 Notes at in Installation ................................................................................................................................................................. 2-1

2.2 Unpacking and Checking the Components ....................................................................................................................2-12.2.1 Unpacking .................................................................................................................................................................................... 2-12.2.2 Checking the Contents ................................................................................................................................................................. 2-1

2.3 Installation Procedure ....................................................................................................................................................2-32.3.1 Points to Note When Turning ON/OFF the Power of the Host Machine .................................................................................... 2-32.3.2 Replacing the Drive Belt of the Professional Puncher................................................................................................................. 2-42.3.3 Installing the Integration Unit ...................................................................................................................................................... 2-82.3.4 Connecting the Professional Puncher to the Host Machine....................................................................................................... 2-112.3.5 Connecting the Professional Puncher to the Document Insertion Unit ..................................................................................... 2-142.3.6 Connecting the Integration Unit to the Professional Puncher.................................................................................................... 2-162.3.7 Installing the Punch Tool ........................................................................................................................................................... 2-182.3.8 Post-procedure ........................................................................................................................................................................... 2-192.3.9 Checking the connection............................................................................................................................................................ 2-24

2.4 Making Adjustments ....................................................................................................................................................2-252.4.1 Adjusting height of the Professional Puncher............................................................................................................................ 2-252.4.2 Height Adjustment of the Integration Unit ................................................................................................................................ 2-25

Chapter 2

2-1

2.1 Making Pre-Checks

2.1.1 Notes at in Installation0023-8090

2.2 Unpacking and Checking the Components

2.2.1 Unpacking0023-8094

1) Unpack the package and remove the box, and then pull down the vinyl cover.2) When unpacking, the host machine may be deformed depending on the position to hold. Thus, hold the left [2] and right [1] sides as shown and lower the host

machine slowly.

F-2-1

F-2-23) Remove all the external packing tapes attached to this equipment.

2.2.2 Checking the Contents0023-8107

MEMO:Operation "1.3.2 Replacement of Drive Belt" is executed on the following product.- iR ADVANCE C9075 PRO/C9070 PRO/C9065 PRO/C9060 PRO Series

MEMO:1. To install the Professional Puncher, be sure to purchase the Punch Tool (which is sold separately) in advance.2. The Professional Puncher Integration Unit is necessary to install the Professional Puncher.

CAUTION:- Be sure to perform the operation with 2 people or more to prevent getting off balance and turning over when lifting it.- Be careful not to lift the host machine too much otherwise you may lose balance.

[1]

[2]

Chapter 2

2-2

F-2-3

- User's Manual

[1] Professional Puncher 1 pc. [2] Latch Plate 2 pc.

[3] Positioning Pin 1 pc. [4] Gate-plate (for connection to the Host Machine) 1 pc.

[5] Communication Cable 1 pc. [6] Power Cord 1 pc.

[7] Shunt Cable 1 pc. [8] Drive Belt 1 pc.

[9]* Screw (binding; M4X10) 9 pc. [10] Screw (binding; M3X6) 2 pc.

*: 3 pieces as extra supply

[1] [2] [4] [5]

[6] [7] [9][8] [10]

[3]

Chapter 2

2-3

F-2-4

- Perchlorate Information Sheet (only with the products designed for USA)- FCC/IC (Class A) Sheet (only with the products designed for USA)

2.3 Installation Procedure

2.3.1 Points to Note When Turning ON/OFF the Power of the Host Machine0023-8098

[1] Integration Unit 1pc. [2] Power Cord 1pc.

[3]* Power Cord(For Europe, Asia/Oceania models only)

3pc. [4] Plug Cover 1pc.

[5] Leaf Spring 2pc. [6] Latch Plate 2pc.

[7] SHUNT CABLE 1pc. [8] Positioning Pin 1pc.

[9] IF CABLE for IPC communication 1pc. [10] Ferrite Core 3pc.

[11] Wire Saddle 2pc. [12] Harness Band 1pc.

[13] Gasket 1pc. [14] Screw (binding; M4X8 8pc.

*:Use the appropriate power cord according to the country/region to install, and be sure to take the unused power cord back with you.

CAUTION:Points to note when turning OFF the main power of the host machine1) Turn OFF the main power switch.2) Check that the display on the control panel and the main power lamp are turned OFF, and then disconnect the power plug.

[4]

[2][1]

[6] [7] [8]

[14][13][10][9] [12][11]

[5]

[3]

Chapter 2

2-4

2.3.2 Replacing the Drive Belt of the Professional Puncher0023-9522

1) Remove the Rear Cover [1] and Left Cover [2].- 8 screws [3] (for Rear Cover)- 5 screws [4] (2 of them are screw with toothed washer)(for Left Cover)

F-2-52) Pull out the Jumper Connector [1] on the Controller PCB and refit it in the position displaced by 1 pin.

F-2-63) Remove the Power Socket [1].

- 2 screws [2]

MEMO:This procedure is executed on the following product.- iR ADVANCE C9075 PRO/C9070 PRO/C9065 PRO/C9060 PRO Series

[1]

[2]

[3]

[3]

[3]

[3]

[4]

[4]

[4]

[1] [1]

Chapter 2

2-5

- 2 toothed washers [3]- 2 nuts with washer [4] (LTR only)

F-2-7

F-2-84) Insert the screwdriver (long) into the hole where the Power Socket is removed from, loosen the 2 screws [1] and displace the Tension Plate [2] to release the

tension of the Drive Belt [3].

[3]

[3]

[2]

[1]

[3]

[2]

[1]

[4]

[4]

Chapter 2

2-6

F-2-95) While turning the Motor Shaft [1], remove the Drive Belt [2]. (Removed Belt will not be used.)

F-2-106) Loosen the 2 set screws [2] of the 2 pulleys [1] on the Motor Shaft.

- 1 hex wrench: 2mm

[1][2]

[3]

[2]

[1]

Chapter 2

2-7

F-2-117) Slide the 2 pulleys [1] and push it to the fan side.

F-2-128) Tighten the 2 set screws [2] of the pulley [1].

F-2-139) While turning the Motor Shaft [1] as step 5), install the enclosed Drive Belt [2] to the pulley on the motor side.

MEMO:Check that the set screw [2] faces the D-cut face [3] of the Motor Shaft.

CAUTION:Check that the Drive Belt is meshed with the tooth of the pulley.

[2]

[1]

[1]

[1]

[2]

[2][3]

Chapter 2

2-8

F-2-1410) Return the Tension Plate [1] displaced in step 4) in the position where the tension is applied to the Drive Belt [2].

- 2 screws [3] (tighten)

F-2-1511) Install the Power Socket.12) Install the Left Cover.13) Install the Rear Cover.

2.3.3 Installing the Integration Unit0023-8108

1. Connecting the cable1) Remove the Rear Cover [1].

- 6 screws [2]

CAUTION:Turn the Motor Shaft and make sure that the Drive Belt does not skip the teeth.

[2]

[1]

[3][1]

[2]

Chapter 2

2-9

F-2-162) Put the Communication Cable [1] (included in the package of the Professional Puncher) through the plate hole [2] to install.

- 2 screws (binding; M3X6) [3] (Use the screws included in the package of the Professional Puncher)

F-2-173) Attach one each of the Ferrite Cores [3] to the Communication Cable [1] and the Finisher Communication Cable [2].

[1]

[2]

[2]

[2]

[3]

[1]

[2]

Chapter 2

2-10

F-2-184) Fix the Communication Cable with the Wire Saddle [1], and connect the Connector [2].

F-2-192. Storing the Auxiliary Caster

1) Remove the 2 screws [2] of the 2 Auxiliary Casters [1]. (The removed screws are used in step 2))

MEMO:Be sure to broaden the Auxiliary Caster to prevent fall when moving the machine.

[2]

[3]

[3]

[1]

[2]

[1]

Chapter 2

2-11

F-2-202) Move the 2 Auxiliary Casters [1] in the direction of the arrow and secure it with the 2 screws [2]. (Use the screws removed in step 1))

F-2-21

2.3.4 Connecting the Professional Puncher to the Host Machine0023-8109

1. Installing the fixture1) Install the 2 Latch plates [1] (included in the package of the Professional Puncher) to the Left Cover of the Host Machine.

- 4 screws (binding; M4X10) [2]

CAUTION: Check that the power of the Host Machine is OFF and the power plug is disconnected from the power outlet.

[1]

[2]

[1]

[1]

[1]

[2]

[2]

Chapter 2

2-12

F-2-222) Remove the peel-off sheet on the Gasket [1] (included in the package of the Integration Unit) to install to the Positioning Pin [2] (included in the package of the

Professional Puncher).

F-2-233) Install the Positioning Pin [1].


F-2-242. Temporary connection to the Host Machine1) Adjust the height of the Professional Puncher to be aligned with the height of the Host Machine. (See 1.4.1 Adjusting height of the Professional Puncher)

2) Open the Front Cover of the Professional Puncher.3) Loosen the screw [1], turn the connection lever [2] in the direction of the arrow and lift the hook [3].

MEMO:To prevent damage of the caster, the height of the Professional Puncher was set low at the time of shipment.

[2][1]

[2] [1]

[1]

[2]

[2]

[1]

Chapter 2

2-13

F-2-254) Align the hole [1] of the Positioning Pin on Professional Puncher with the Positioning Pin [2] at the host machine side and connect them.

F-2-265) Bring the Connection Lever [1] down in the direction of the arrow to make it engaged with the screw [2]. (The screw is not secured in this step)

F-2-273. Checking height1) Check that the height difference between the upper surface [1] of the Professional Puncher and the Upper Surface [2] of the Host Machine is within the range of

-/+ 2 mm.

[1]

[3]

[2]

[1][2]

[1] [2]

Chapter 2

2-14

F-2-282) If the height difference is within 2mm, tighten the screw of the Connection Lever, and then close the Front Cover.3) If the height difference is more than 2mm, execute "1.4.1 Adjusting height of the Professional Puncher".

2.3.5 Connecting the Professional Puncher to the Document Insertion Unit0023-8110

1. Installing the Fixture1) Install the 2 Latch plates [1] (included in the package of the Professional Puncher) to the Document Insertion Unit.


F-2-292) Remove the peel-off sheet on the Gasket [1] (included in the package of the Integration Unit) to install to the Positioning Pin [2] (included in the package of the

Professional Puncher).

F-2-303) Install the Positioning Pin [1].


CAUTION: Check that the power of the Host Machine is OFF and the power plug is disconnected from the power outlet.

[2][1]

[1]

[2]

[2]

[1]

[1]

[2]

Chapter 2

2-15

F-2-312. Temporary connection to the Document Insertion Unit1) Adjust the height of the Professional Puncher to be aligned with height of the Document Insertion Unit. (See 1.4.1 Adjusting height of the Professional Puncher)

2) Open the Front Cover of the Professional Puncher.3) Loosen the screw [1] and turn the Connection Lever [2] to bring up the hook [3].

F-2-324) Align the hole [1] of the Positioning Pin on Professional Puncher with the Positioning Pin [2] at the Document Insertion Unit side and connect them.

F-2-335) Bring the Connection Lever [1] down in the direction of the arrow to make it engaged with the screw [2]. (The screw is not secured in this step)

MEMO:To prevent damage of the caster, the height of the Professional Puncher was set low at the time of shipment.

[2] [1]

[1]

[3]

[2]

[1] [2]

Chapter 2

2-16

F-2-343. Checking height1) Check that the height difference between the upper surface [1] of the Professional Puncher and the upper surface [2] of the Document Insertion Unit is within

the range of -/+ 2 mm.

F-2-352) If the height difference is within 2mm, tighten the screw of the Connection Lever, and then close the Front Cover.3) If the height difference is more than 2mm, execute "1.4.1 Adjusting height of the Professional Puncher".

2.3.6 Connecting the Integration Unit to the Professional Puncher0023-8113

1. Installing the fixture1) Install the 2 Latch plates [1] and the 2 Leaf Springs [2] (included in the package of the Integration Unit) to the Professional Puncher.

- 4 screws (binding; M4X8) [3] (included in the package of the Integration Unit)

F-2-362) Install the Positioning Pin [1] (included in the package of the Integration Unit).

- 2 screws (binding; M4X8) [2] (included in the package of the Integration Unit)

[1] [2]

[1] [2]

[1]

[3]

[1][2]

[3] [2]

Chapter 2

2-17

F-2-372. Temporary connection to the Professional Puncher1) Open the Front Cover of the Integration Unit.2) Fit the positioning pin hole [1] of the Integration Unit to the Positioning Pin [2] of the Professional Puncher to connect.

F-2-383) Remove the screw [1] of the Integration Unit. (The removed screw is used in step 2) in 3. Checking height)

Bring the Latch [2] down in the direction of the arrow to make it engaged with the Latch plate [3].

[1]

[2]

[2][1]

Chapter 2

2-18

F-2-393. Checking height1) Check that the height difference between the upper surface [1] of the Integration Unit and the upper surface [2] of the Professional Puncher is within the range

of -/+ 2 mm.

F-2-402) If the height difference is within 2 mm, secure the Latch with the screw, and then close the Front Cover. (Use the screw removed in step 3) in 2. Temporary

connection to the Professional Puncher)3) Install the rear cover of Integration Unit.4) If the height difference is more than 2mm, execute "1.4.2 Adjusting height of the Integration Unit".

2.3.7 Installing the Punch Tool0023-8114

1) Fit the Punch Tool [1] (which is sold separately) into the rail [2] to push in until it stops.

[1]

[2]

[3]

[1] [2]

Chapter 2

2-19

F-2-41

2.3.8 Post-procedure0023-8116

1) Connect the Power Cord [1] (included in the package of the Professional Puncher) to the plug [2] of the Integration Unit and the plug [3] of the ProfessionalPuncher.

F-2-422) Install the Plug Cover [1] (included in the package of the Integration Unit).

- 1 screw (binding; M4X8) [2] (included in the package of the Integration Unit)

MEMO:Although this item is used when connecting to the Inserter, following describes the handling in the case of connecting to the Host Machine.

CAUTION:Check that the power cord is surely connected to the rear of the outlet.Be sure to install the Plug Cover properly; otherwise, it can cause smoke or fire.

[1]

[2]

[2][1]

[3]

Chapter 2

2-20

F-2-433) Connect the Gate-plate [1] (included in the package of the Professional Puncher) to the Professional Puncher as well as the Integration Unit.

F-2-444) Install the 2 wire saddles [1].

F-2-455) Remove the installation screw [1] of the Buffer Path Unit Rear Cover and the screw [2] at the lower rear side of the Professional Puncher. (The removed 2 screws

are used in step 6).

MEMO:No cable is secured with the installed wire saddles with this equipment.

[2]

[1]

[1]

[1]

Chapter 2

2-21

F-2-466) Install the Shunt Cable [1] (included in the package of the Professional Puncher).

- 1 screw [2] (Use the screw removed in step 5))- 1 screw [3] (Use the screw removed in step 5))

F-2-47

F-2-487) Remove the screw [1] at the lower rear side of the Professional Puncher. (The removed screw is used in step 8))

[2][1]

[3][2][1]

[3][2][1]

Chapter 2

2-22

F-2-498) Install the Shunt Cable [1] (included in the package of the Integration Unit).

- 1 screw [2] (Use the screw removed in step 7))- 1 screw (binding; M4X8) [3] (Use the screw included in the package of the Integration Unit)

F-2-509) Connect the Power Cord (included in the package of the Integration Unit)[1] to the plug [2] of the Integration Unit.

F-2-5110) Install the Ferrite Core [2] (included in the package of the Integration Unit) to the Gate-plate [1].

MEMO:CAUTION for Europe and Asia/Oceania regionsUse the appropriate power cord according to the country/region to install, and be sure to take the unused power cord back with you.

CAUTION:Check that the power cord is surely connected to the rear of the outlet.Be sure to install the Plug Cover properly; otherwise, it can cause smoke or fire.

[1]

[1][3]

[2]

[1] [2]

Chapter 2

2-23

F-2-5211) Install the Harness Band [3] while paying attention not to have a space [A] between the connector edge of the Gate-plate [1] and the Ferrite Core [2].

F-2-5312) Cut the unnecessary area of the Harness Band [1] with nippers.

F-2-5413) Connect the Power Plug of the Integration Unit to the power outlet.14) Connect to the downstream equipment.

CAUTION: Be sure to cut properly so that there is no unnecessary area [2]

[2]

[1]

[3]

[2]

[A]

[1]

[2]

[1]

Chapter 2

2-24

15) Open the Front Cover of the Professional Puncher.16) Turn ON the main power switch [1] (located in the lower left when opening the Front Cover) of the Professional Puncher.

F-2-5517) Close the Front Cover.18) Turn ON the main power switch of the Host Machine.

2.3.9 Checking the connection0023-8117

MEMO:Refer to the "Installation Procedure of the Finisher and the Saddle Finisher" for connecting procedure with the downstream equipment.

MEMO:Measures at E503-0004 occurrenceService switch [1](lower left of the puncher) may be shifted not to the Normal side but to the Service side. If the switch [1] is not shifted to the Normal side, turn it ON to the Normal side.

[1]

Chapter 2

2-25

2.4 Making Adjustments

2.4.1 Adjusting height of the Professional Puncher0023-8119

1) Adjust the 4 casters [1].

F-2-562) Use the 9/16-inch wrench to loosen the fixing nut [1] of the caster in [A]

direction.

F-2-573) Turn the adjustment bolt [1] with the 9/16-inch wrench.

- To increase height: turn in [A] direction- To reduce height: turn in [B] direction(Height increment per turn: approx. 0.063-inch (1.59mm))

F-2-584) After adjusting, tighten the fixing nut of casters (loosened in step 2)).5) Follow the same procedure to adjust the other 3 casters as well.

2.4.2 Height Adjustment of the Integration Unit0023-8120

1) Use the wrench [3] to loosen the fixing nut [2] of the 4 casters [1] in [A]direction.

MEMO:Be sure to prepare a 9/16-inch wrench when adjusting height.

[1]

[1][1]

MEMO:When turning the adjustment bolt [1] with the 9/16-inch wrench, be sure to turn the adjustment bolt [1] while holding the fixing nut (loosened in step 2)) with the 9/16-inch wrench.

MEMO:When executing the height adjustment, use the wrench with the following size.(large: 24mm, small: 10mm)

[1]

[A]

[1]

[A] [B]

Chapter 2

2-26

F-2-592) Turn the adjustment bolt [1] with the wrench [2].

- To increase height: turn in [A] direction- To reduce height: turn in [B] direction(Height increment per turn: approx. 0.069-inch (1.75mm))

F-2-603) Tighten the fixing nut [1] in [B] direction.

F-2-614) Follow the same procedure to adjust the other 3 casters as well.

[1]

[1]

[2]

[3]

[A]

[1]

[2]

[A]

[B]

[1][B]

Chapter 3 Functions

Contents

Contents

3.1 Basic Construction .........................................................................................................................................................3-13.1.1 Overview...................................................................................................................................................................................... 3-1

3.2 Feed Drive System .........................................................................................................................................................3-33.2.1 Overview...................................................................................................................................................................................... 3-33.2.2 Bypass Feed Control .................................................................................................................................................................... 3-43.2.3 Reverse Path Feed Control........................................................................................................................................................... 3-5

3.3 Electrical Control Unit ...................................................................................................................................................3-73.3.1 Power Circuit Diagram ................................................................................................................................................................ 3-7

3.4 Detecting Jams ...............................................................................................................................................................3-83.4.1 Overview...................................................................................................................................................................................... 3-8

Chapter 3

3-1

3.1 Basic Construction

3.1.1 Overview0020-3184

This machine is a necessary option to build the Professional Puncher-B1 into the system, and is connected to the downstream side of the Professional Puncher-B1when used.The Professional Puncher-B1 communicates with the host machine via this machine.

This machine has two feed paths; bypass feed path and reverse feed path.Which feed path is used is determined based on the command received from the host machine.

When using the bypass feed path:In the following cases, the paper is transported to the downstream unit in the direction of the sheet received.

- When the paper is simply transported without being punched;

F-3-1[A] Host machine[B] Professional Puncher-B1[C] This machine[D] Stacker

- On a job of multiple-hole-punched paper including tab paper, when the sheet is stacked while its leading edge stops at the downstream unit;(e.g.: stack block on the stacker)


[D] [C] [B] [A]

Stack Not reverse Not punch

pageNpageNpageN pageN

[D] [C] [B] [A]

Stack Not reverse Punch

pageNpageNpageN pageN

Chapter 3

3-2

When using the reverse feed path:In the following cases, the paper is reversed and transported to the downstream unit.

- When the multiple-hole-punched paper is stacked while its trailing edge stops at the downstream unit ;(e.g.: delivery tray on the stacker, finisher)

F-3-3[A] Host machine[B] Professional Puncher-B1[C] This machine[D] Stacker[E] Finisher

- On a job of multiple-hole-punched paper excluding tab paper, when the sheet is stacked while its leading edge stops at the downstream unit;(e.g.: stack block on the stacker)


[D] [C] [B] [A]

Stack Reverse Punch

page1page2page2 page1

[E]

[D] [C] [B] [A]

Stack Reverse Punch

page1page2page2 page1

Chapter 3

3-3

3.2 Feed Drive System

3.2.1 Overview0020-3185

F-3-5

[1] bypass rollers 1 [2] bypass rollers 2 [3] bypass rollers 3

[4] inlet flapper [5] reverse path roller 1 [6] reverse path roller 2

[7] reverse path roller 3 [8] reverse flapper [9] reverse path roller 4

M1 : bypass feed motor M2 : lead-in motor M3 : pre-reverse feed motor

M4 : reverse motor M5 : reverse delivery motor M6 : reverse flapper switch motor

PCB1 : DC controller PCB RS1 : bypass 1 sensor RS2 : reverse path 1 sensor

RS3 : reverse path 2 sensor RS4 : reverse path 3 sensor RS5 : bypass 2 sensor

PS7 : reverse flapper HP sensor SL1 : inlet flapper switch solenoid

J111J111

J113

J114

J112

J111

J111

J111

J111

J111

J111

J112

J113

M1

M2

M3

M5

M6

PCB1 PCB1

[1][2]

[4]

[3]

[5]

[9]

[8]

[6]

[7]

M4

RS3

RS4

PS7

RS2

RS1RS5

SL1

Chapter 3

3-4

3.2.2 Bypass Feed Control0020-3186

When the sheet is not reversed, it is fed through the horizontal bypass [1].

When the inlet flapper switch solenoid (SL1) is turned off, the inlet flapper [2] is pressed to the lower guide driven by the spring.When the bypass rollers 1 [4], 2 [5], and 3 [6] rotate driven by the bypass feed motor (M1), the sheet [3] is fed through the upper side of the inlet flapper.The feeding speed is the same as the receiving speed from the upstream unit (290.0 to 1300.0mm/sec).

The paper feed condition is detected by the bypass 1 sensor (RS1) and bypass 2 sensor (RS5).

F-3-6

[1] bypass [2] inlet flapper

[3] sheet [4] bypass rollers 1

[5] bypass rollers 2 [6] bypass rollers 3

RS1 : bypass 1 sensor RS5 : bypass 2 sensor

SL1 : inlet flapper switch solenoid

[3]

RS1

M1

SL1

[2]

RS5

[1]

[6] [4][5]

Chapter 3

3-5

3.2.3 Reverse Path Feed Control0020-3188

When the sheet is reversed, it is fed through the vertical reverse path [4].

When the inlet flapper switch solenoid (SL1) is turned on, the inlet flapper [1] is lifted up.When the bypass roller 1 [3] rotates driven by the bypass feed motor (M1), the sheet [2] is fed to the reverse path through the lower side of the inlet flapper.The feeding speed is the same as the receiving speed from the upstream unit (290.0 to 1300.0 mm/sec).

The paper feed condition is detected by the bypass 1 sensor (RS1).

F-3-7

The following explains the paper feed procedure in chronological order.

When the reverse path roller 1 [1] rotates driven by the lead-in motor (M2), the sheet moves down through the reverse path on the right side. The feeding speed isthe same as the receiving speed from the upstream unit.When the leading edge of the sheet moves from the reverse path 1 sensor (RS2) by 79.3 mm, the feeding speed increases to 1500 mm/sec.

When the leading edge of the sheet moves from the reverse path 1 sensor by 128.5 mm, the reverse flapper switch motor (M6) drives the cam [3] to rotate.The cam pushes the lever [4], causing the reverse flapper [5] to be pressed to the left ([A]).The home position of the cam driving the reverse flapper is detected by the reverse flapper HP sensor (PS7).

The reverse path roller 2 [2] rotates driven by the pre-reverse feed motor (M3), and the sheet continues to move down through the right side of the reverse flapper,keeping the speed of 1500 mm/sec.

The reverse path roller 3 [6] rotates driven by the reverse motor (M4) (reverse rotation), the sheet goes through the reverse flapper.When the leading edge of the sheet moves from the reverse path 2 sensor (RS3) by (paper length - 132.9) mm, the cam rotates and is disengaged from the lever,causing the reverse flapper to return to right driven by the spring ([B]).

When the leading edge of the sheet moves from the reverse path 2 sensor by (paper length - 110.9) mm (when the trailing edge of the sheet moves from the reversepath 1 sensor by 209.4 mm), the sheet stops.After being placed in the standby status for 40 msec, the reverse path roller 3 rotates in reverse driven by the reverse motor (normal rotation), and the sheet movesup at a speed of 1500 mm/sec.The reverse path roller 2 rotates, and the sheet continues to move up through the left side of the reverse flapper.

When the trailing edge of the sheet moves from the reverse path 3 sensor (RS4) by 7.3 mm, the feeding speed decreases to the receiving speed.After that, the sheet is fed to the downstream unit in the same manner as the bypass feeding.

[1] inlet flapper [2] sheet

[3] bypass roller 1 [4] reverse path

RS1 : bypass 1 sensor SL1 : inlet flapper switch solenoid

[2]

RS1

SL1

[1]

[3]

M1

[4]

Chapter 3

3-6

F-3-8

The machine uses the leading edge of paper as a reference and accelerates in case of paper being lowered, while the machine uses the trailing edge of paper as areference and decelerates.This is because the machine transports the sheets using the long side without tab as a reference when the tab paper is transported.

[A] When the paper is lowered. [B] When the paper is lifted.

[1] reverse path roller 1 [2] reverse path roller 2 [3] cam

[4] lever [5] reverse flapper [6] reverse path roller 3


M2 : lead-in motor M3 : pre-reverse feed motor M4 : reverse motor

M5 : reverse delivery motor M6 : reverse flapper switch motor RS2 : reverse path 1 sensor

RS3 : reverse path 2 sensor RS4 : reverse path 3 sensor PS7 : reverse flapper HP sensor

[1]

[7]

[5]

[2]

M2

M5

M3

M4

M6

[B]

[A]

M6

[3]

PS7

[4]

[5]

RS3

PS7

RS4

[6]

RS2

Chapter 3

3-7

3.3 Electrical Control Unit

3.3.1 Power Circuit Diagram0020-3191

24V DC power is supplied from the DC power PCB (PCB2) to the DC controller PCB (PCB1).The DC controller PCB generates 3.3 V and 5 V power from 24 V power and supplies it to each load.

- When using ARCNET communication

F-3-9

- When using serial communication

F-3-10

CB1 : circuit breaker FM1 : power fan IL1 : inlet

M1-6 : motors MSW1 : front cover switch OL1 : outlet

PCB1 : DC controller PCB PCB2 : DC power supply PCB PCB3 : AC noise filter PCB

PCB4 : AC relay PCB PCB5 : interface PCB RS1-5 : sensors

PS6-7 : sensors SL1 : inlet flapper switch solenoid SW1 : main switch

MSW1

RS1~55V

5V

3.3V

24V

24V

24V

PCB1

connecteddevice

M1~6

SL1

FM1PCB5

PCB2

PCB3

PCB4CB1IL1

OL1 PS6~75V

24V

ProfessionalPuncher-B1

SW1

MSW1

RS1~55V

remotesignal

24V

24V

24V

PCB1

M1~6

SL1

FM1

PCB2

PCB3

PCB4CB1IL1

OL1 PS6~75V

24V

ProfessionalPuncher-B1

finisher

Chapter 3

3-8

3.4 Detecting Jams

3.4.1 Overview0020-3192

This machine has sensors shown in the figure below to detect whether the sheet is fed normally or not.Whether a jam occurred or not is judged by reading a signal sent from the sensor at the timing saved in the host machine.When the host machine judges that a jam occurred, it stops the machine operation and displays a jam removal procedure on the control panel of the host machine.

F-3-11

RS2

PS7

RS1RS5

RS3

RS4

Chapter 3

3-9

This machine judges that a jam occurred in the following cases.- Delay jam:

Even when the sheet is fed by 30 mm at the assumed timing, the leading edge of the sensor does not reach the sensor.- Stationary jam:

Even when the sheet is fed by 40 mm at the assumed timing, the trailing edge of the sheet does not go through the sensor.- Early arrival jam:

The leading edge of the sheet reached the sensor earlier than assumed timing.- Power-on jam:

Each sensor detected the sheet at the time of power-on, at the completion of warm-up, or during standby.- Door open jam:

The front cover was opened while the sheet was being fed.- Idling jam:

When a jam is detected within the specified time while idle feeding after the front cover is closed.- Time-out jam:

The sheet could not be received at the timing when it was fed from the upstream unit.- Status failure:

A failure occurred to the sheet fed from the upstream unit, such as too small paper interval, etc.- Failure of receiving/sending from the upstream unit:

The machine could not receive a paper receiving/sending signal from the upstream unit.- Reverse flapper switch motor operation failure:

During reverse path feeding operation, the reverse flapper could not be switched as it was assumed.T-3-1

Jam Code SensorTypes of Jams

Cause Position ID Name

10 02 RS1 bypass 1 sensor Delay jam

10 04 RS2 reverse path 1 sensor Delay jam



10 0A RS5 bypass 2 sensor Delay jam

11 03 RS1 bypass 1 sensor Stationary jam

11 05 RS2 reverse path 1 sensor Stationary jam



11 0B RS5 bypass 2 sensor Stationary jam

12 31 - - Early arrival jam

13 20 - - Power-on jam

14 22 PS6 front cover sensor Door open jam

17 21 - - Idling jam

1C 01 - - Time-out jam

1F 07 RS3 reverse path 2 sensor Status failure (too small paper interval, etc.)

1F 30 - - Failure of receiving/sending from the upstream unit

1F D0 PS7 reverse flapper HP sensor Reverse flapper switch motor operation failure

1F D1 - - Failure of a receiving/sending signal from the upstream unit (only when connected to the finisher)

1F D2 - - Failure of a receiving/sending signal from the downstream unit (only when connected to the finisher)

1F FF - - Emergency stop jam (only when connected to the finisher)

FF 01 - - Upstream unit jam

Chapter 3

3-10

Chapter 4 Parts Replacement Procedure

Contents

Contents

4.1 External Covers..............................................................................................................................................................4-14.1.1 Rear Cover ................................................................................................................................................................................... 4-1

4.1.1.1 Removing the Rear Cover ...............................................................................................................................................................................4-14.2 Drive System..................................................................................................................................................................4-1

4.2.1 Bypass Feed Motor ...................................................................................................................................................................... 4-14.2.1.1 Before Removing the Bypass Feed Motor ......................................................................................................................................................4-14.2.1.2 Removing the Bypass Feed Motor ..................................................................................................................................................................4-1

4.2.2 Lead-in Motor .............................................................................................................................................................................. 4-14.2.2.1 Before Removing the Lead-in Motor ..............................................................................................................................................................4-14.2.2.2 Removing the Lead-in Motor..........................................................................................................................................................................4-1

4.2.3 Reverse Feed Motor ..................................................................................................................................................................... 4-24.2.3.1 Before Removing the Reverse Delivery Motor ..............................................................................................................................................4-24.2.3.2 Removing the Reverse Delivery Motor ..........................................................................................................................................................4-2

4.2.4 Reversal Motor............................................................................................................................................................................. 4-24.2.4.1 Before Removing the Reverse Motor .............................................................................................................................................................4-24.2.4.2 Removing the Reverse Motor .........................................................................................................................................................................4-2

4.2.5 Inlet Flapper Switch Solenoid...................................................................................................................................................... 4-34.2.5.1 Before Removing the Inlet Flapper Switch Solenoid .....................................................................................................................................4-34.2.5.2 Remove the Inlet Flapper Switch Solenoid.....................................................................................................................................................4-3

4.3 Document Feeding System ............................................................................................................................................4-34.3.1 Bypass Roller ............................................................................................................................................................................... 4-3

4.3.1.1 Before Removing the Bypass Roller 1, 2, 3....................................................................................................................................................4-34.3.1.2 Removing the Bypass Roller 1, 2, 3................................................................................................................................................................4-3

4.3.2 Reverse Path Roller...................................................................................................................................................................... 4-54.3.2.1 Before Removing the Reverse Path Roller 1, 4 ..............................................................................................................................................4-54.3.2.2 Removing the Reverse Path Roller 1, 4 ..........................................................................................................................................................4-54.3.2.3 Before Removing the Reverse Path Roller 2 ..................................................................................................................................................4-84.3.2.4 Removing the Reverse Path Roller 2 ..............................................................................................................................................................4-84.3.2.5 Before Removing the Reverse Path Roller 3 ................................................................................................................................................4-124.3.2.6 Removing the Reverse Path Roller 3 ............................................................................................................................................................4-12

4.3.3 Static Charge Eliminator............................................................................................................................................................ 4-144.3.3.1 Remove the Static Eliminator .......................................................................................................................................................................4-14

4.4 Electrical System..........................................................................................................................................................4-154.4.1 Controller Frame........................................................................................................................................................................ 4-15

4.4.1.1 Before Removing the Controller Frame........................................................................................................................................................4-154.4.2 DC Controller PCB .................................................................................................................................................................... 4-15

4.4.2.1 Before Removing the DC Controller PCB....................................................................................................................................................4-15

Chapter 4

4-1

4.1 External Covers

4.1.1 Rear Cover

4.1.1.1 Removing the Rear Cover0020-5626

1) Remove the rear cover [1].- 6 screws [2]

F-4-1

4.2 Drive System

4.2.1 Bypass Feed Motor

4.2.1.1 Before Removing the Bypass Feed Motor0020-8809

1) Remove the rear cover. (page 4-1)Reference[Removing the Rear Cover]

4.2.1.2 Removing the Bypass Feed Motor0020-8810

1) Remove the connector [1].

F-4-22) Remove the bypass feed motor [1].

- 2 screws [2]- 1 belt [3]

F-4-3

4.2.2 Lead-in Motor

4.2.2.1 Before Removing the Lead-in Motor0020-8813

1) Remove the rear cover. (page 4-1)Reference[Removing the Rear Cover]2) Remove the controller frame.

4.2.2.2 Removing the Lead-in Motor0020-8815


F-4-42) Remove the lead-in motor [1].

- 2 screws [2]- 1 belt [3]

[1]

[2]

[2]

[2]

[1]

[2]

[1]

[3]

[1]

Chapter 4

4-2

F-4-5

4.2.3 Reverse Feed Motor

4.2.3.1 Before Removing the Reverse Delivery Motor0020-8816


4.2.3.2 Removing the Reverse Delivery Motor0020-8817


F-4-62) Remove the delivery reverse motor [1].

- 2 screws [2]- 1 belt [3]

F-4-7

4.2.4 Reversal Motor

4.2.4.1 Before Removing the Reverse Motor0020-5629


4.2.4.2 Removing the Reverse Motor0020-5631


F-4-82) Remove the reverse motor [1].

- 2 screws [2]- 1 belt [3]

[2]

[3]

[1]

[1]

[2]

[3]

[1]

[1]

Chapter 4

4-3

F-4-9

4.2.5 Inlet Flapper Switch Solenoid

4.2.5.1 Before Removing the Inlet Flapper Switch Solenoid

0020-8831


4.2.5.2 Remove the Inlet Flapper Switch Solenoid0020-8832

1) Remove the following parts.- 1 wire saddle [1]- 1 connector [2]

F-4-102) Remove the inlet flapper switch solenoid unit [1].

- 1 screw [1]

F-4-113) Remove the hook [1] of the spring and remove the solenoid pin unit [2].

F-4-124) Remove the inlet flapper switch solenoid [1].

- 2 screws [2]- 1 support plate [3]

F-4-13

4.3 Document Feeding System

4.3.1 Bypass Roller

4.3.1.1 Before Removing the Bypass Roller 1, 2, 30020-8818


4.3.1.2 Removing the Bypass Roller 1, 2, 30020-8819

1) Hold the grip [1] and open the front cover [2].

[1]

[2]

[3]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[3][1]

Chapter 4

4-4

F-4-142) Hold the grip [1] and open the guide (A) [2].

F-4-153) Remove the following parts (when replacing the bypass roller 1).

- 1 E-ring [1]- 1 bearing [2]

4) Remove the following parts (when replacing the bypass roller 2).- 1 E-ring [3]- 1 bearing [4]

5) Remove the following parts (when replacing the bypass roller 3).- 1 E-ring [5]- 1 bearing [6]

F-4-166) Tighten the screw [1] of the tension plate and remove the belt [2] from the

pulley [3].

F-4-177) Pull out the bypass roller 1 unit [1] through the hole [2] (when replacing

the bypass roller 1).T-4-1

[1]

[2]

[1]

[2]

Points to note when removing/installing the bypass roller unitBe careful not to drop the bypass roller unit inside the side plate. It deforms the paper path guide and may cause the feed operation failure.

[4]

[6]

[1]

[2]

[5]

[3]

[2]

[1]

[3]

Chapter 4

4-5





F-4-2010) Remove the following parts from the each bypass roller [1].

- 2 E-rings [2]- 1 gear [3]

F-4-21

4.3.2 Reverse Path Roller

4.3.2.1 Before Removing the Reverse Path Roller 1, 40020-8820

1) Disconnect the professional puncher.1) Remove the rear cover. (page 4-1)Reference[Removing the Rear Cover]2) Remove the controller frame.

4.3.2.2 Removing the Reverse Path Roller 1, 40020-8821

1) Hold the grip [1] and open the front door [2].



[2]

[1]

[1]

[2]

[1]

[2]

[2]

[1]

[3]

Chapter 4

4-6

F-4-222) Hold the grip [1] and open the guide (B2) [2].

F-4-233) Remove the following parts.

- 1 connector [1]- 1 reuse band [2]- 1 screw [3]- 1 fixing pin [4]

F-4-244) Pull out the fixing pin [2] of the guide (B1) unit from the hole [1] of the

host machine, and remove the guide (B1) unit [3].


- 2 screws [1]- 2 fixing pins [2]

F-4-266) Pull out the projection [2] of the reversal guide from the hole [1] of the

host machine, and remove the reversal guide [3].

[1]

[2]

[1]

[2]

[3] [4]

[1][2]

[3]

[2] [1]

[2]

[1]

[2]

[1]

Chapter 4

4-7

F-4-277) Remove the following parts (when replacing the reverse path roller 1).


8) Remove the following parts (when replacing the reverse path roller 4).- 1 E-ring [3]- 1 bearing [4]

F-4-289) Pull out the bearing [1] of the reverse path roller unit from the hole of the

rear plate [2], and remove the belt [4] from the gear [3] (when replacingthe reverse path roller 1).

F-4-2910) Pull out the reverse path roller 1 unit [1] through the hole [2] (when re-

placing the reverse path roller 1).T-4-4


rear plate [2], and remove the belt [4] from the gear [3] (when replacingthe reverse path roller 4).

[3]

[2]

[1]

[2]

[1]

[2]

[1][4]

[3]

Points to note when removing/installing the reverse path roller unitBe careful not to drop the reverse path roller unit inside the side plate. It deforms the paper path guide and may cause the feed operation failure.

[4]

[3]

[2]

[1]

[1]

[2]

Chapter 4

4-8

F-4-3112) Pull out the reverse path roller 4 unit [1] through the hole [2] (when re-

placing the reverse path roller 4).T-4-5

F-4-3213) Remove the following parts from the each reverse path roller [1].

- 2 E-rings [2]- 1 gear [3]

F-4-33

4.3.2.3 Before Removing the Reverse Path Roller 20020-8822

1) Disconnect the professional puncher.1) Remove the rear cover. (page 4-1)Reference[Removing the Rear Cover]

4.3.2.4 Removing the Reverse Path Roller 20020-8823

1) Hold the grip and [1] and open the front door [2].

F-4-342) Hold the grip [1] and open the guide (B2) [2].


[4]

[3]

[2]

[1]

[1]

[2]

[2]

[1]

[3]

[1]

[2]

Chapter 4

4-9


- 1 connector [1]- 1 reuse band [2]- 1 screw [3]- 1 fixing pin [4]

F-4-364) Pull out the fixing pin [2] of the guide (B1) unit from the hole [1] of the

host machine, and remove the guide (B1) unit [3].


- 2 screws [1]- 2 fixing pins [2]

F-4-386) Pull out the projection [2] of the reversal guide from the hole [1] of the

host machine, and remove the reversal guide [3].

[1]

[2]

[3] [4]

[1][2]

[3]

[2] [1]

[2]

[1]

[2]

[1]

Chapter 4

4-10



F-4-408) Remove the 3 connectors [1].

F-4-419) Remove the power unit [1].

- 4 screws [2]

F-4-4210) Open the wire saddle [1] and remove the 2 connectors [2].

[3]

[2]

[1]

[2]

[1]

[2]

[1]

[1]

[1]

[1]

[2]

[2]

Chapter 4

4-11

F-4-4311) Remove the motor unit [1].

- 3 screws [2]- 1 positioning pin [3]


rear plate [2], and remove the belt [4] from the gear [3] .

F-4-4513) Pull out the reverse path roller 2 unit [1] through the hole [2].

[1]

[2]

[2]

[2]

[1]

[3]


[4]

[3]

[2]

[1]

Chapter 4

4-12

F-4-4614) Remove the following parts from the reverse path roller 2 [1].

- 2 E-rings [2]- 1 gear [3]

F-4-47

4.3.2.5 Before Removing the Reverse Path Roller 30020-8824


4.3.2.6 Removing the Reverse Path Roller 30020-8825




F-4-493) Remove the 3 connectors.

[1]

[2]

[2]

[1]

[3]

[1]

[2]

[1]

[2]

Chapter 4

4-13

F-4-504) Remove the power unit [1].

- 4 screws [2]


rear plate [2], and remove the belt [4] from the gear [3] .

F-4-526) Pull out the reverse path roller 3 unit [1] through the hole [2].

[1]

[1]

[1]

[2]

[2]


[4]

[3]

[2]

[1]

Chapter 4

4-14

F-4-537) Remove the following parts from the reverse path roller 3 [1].

- 2 E-rings [2]- 1 gear [3]

F-4-54

4.3.3 Static Charge Eliminator

4.3.3.1 Remove the Static Eliminator0021-9880


F-4-552) Remove the static eliminator unit [2] after removing the 2 screws [1].

F-4-563) Remove the static eliminator [1].

- 3 screws [2]

[1]

[2]

[2]

[1]

[3]

[1]

[2]

[2]

[1]

Chapter 4

4-15

F-4-57

4.4 Electrical System

4.4.1 Controller Frame

4.4.1.1 Before Removing the Controller Frame0020-8829


4.4.2 DC Controller PCB

4.4.2.1 Before Removing the DC Controller PCB0020-8827


[1][2]

Chapter 5 Maintenance

Contents

Contents

5.1 Maintenance and Inspection...........................................................................................................................................5-15.1.1 Periodically Replaced Parts ......................................................................................................................................................... 5-1

5.1.1.1 Periodically Replaced Parts.............................................................................................................................................................................5-15.1.2 Durables ....................................................................................................................................................................................... 5-1

5.1.2.1 Durables ..........................................................................................................................................................................................................5-15.1.3 Periodical Servicing ..................................................................................................................................................................... 5-1

5.1.3.1 Periodical Servicing ........................................................................................................................................................................................5-15.2 Outline of Electrical Components..................................................................................................................................5-2

5.2.1 Outline of Electrical Components................................................................................................................................................ 5-2

Chapter 5

5-1

5.1 Maintenance and Inspection

5.1.1 Periodically Replaced Parts

5.1.1.1 Periodically Replaced Parts0020-3205

There is no particular parts for periodical replacement.

5.1.2 Durables

5.1.2.1 Durables0020-3206

Within the guarantee period of the product, once or more, there might be necessity to replace parts because of wear or damage. The parts that needs to be replacedwhen out of use is as the following:

T-5-1

F-5-1

5.1.3 Periodical Servicing

5.1.3.1 Periodical Servicing0020-3207

There is no particular spot for periodical service.

Oct 2008No. Parts name Parts No Number utilized Rough indication for replacement Reference

[1] Static Eliminator Charge FC8-1584 1 1000K sheets

[1]

Chapter 5

5-2

5.2 Outline of Electrical Components

5.2.1 Outline of Electrical Components0020-3201

F-5-2

T-5-2

Description Mark NameSensors RS1 bypass 1 sensor

RS2 reverse path 1 sensorRS3 reverse path 2 sensorRS4 reverse path 3 sensorRS5 bypass 2 sensorPS6 front cover sensorPS7 reverse flapper HP sensor

RS1

RS2

RS5

PS6

RS3

RS4

PS7

Chapter 5

5-3

F-5-3

T-5-3

Description Mark NameMotors M1 bypass feed motor

M2 lead-in motorM3 pre-reverse feed motorM4 reverse motorM5 reverse delivery motorM6 reverse flapper switch motor

Solenoid SL1 inlet flapper switch solenoid

SL1

M2

M5

M3

M6

M4

M1

Chapter 5

5-4

F-5-4

T-5-4

Description Mark Name

Fan FM1 power fanSwitches MSW1 front cover switch

SW1 main switchPCBs PCB1 DC controller PCB

PCB2 DC power supply PCB

PCB3 AC noise filter PCB

PCB4 AC relay PCB

PCB5 interface PCB

SW1

PCB1

PCB5

FM1

PCB2

PCB4

PCB3

MSW1

Chapter 5

5-5

Chapter 6 Error Code

Contents

Contents

6.1 Service Error Code.........................................................................................................................................................6-16.1.1 Service Error Code....................................................................................................................................................................... 6-1

Chapter 6

6-1

6.1 Service Error Code

6.1.1 Service Error Code0020-3197

T-6-1

Error code Detail code DescriptionE503 0011 Error in the finisher communication and serial sending (only if the connection used is serial communication)

0013 Error in the communication and connection of the finisher (Either the power supply is not inserted or serial error in the finisher) (only if the connection used is serial communication)

E551 0001 Error in power supply fan (not operate)0002 Error in power supply fan (abnormal situation during off)

Appendix

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POWER SUPPLY FAN-ERR

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NORMAL OPEN

RE

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BY

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M A

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BY

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TH

M B

BY

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M B

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FM1power fanreverse path 3

sensor

RS4reverse path 2

sensor

RS3reverse path 1

sensor

RS2bypass 2

sensor

RS5bypass 1

sensor

RS1front cover

sensor

PS6reverse flapper

HP sensor

PS7

inlet flapper switch solenoid

SL1

reverse flapper switch motor

M6bypass feed motor

M1reverse

delivery motor

M5pre-reverse feed motor

M3 M2lead-in motor

M4reverse motor

PCB1DC controller PCB

SW1main switch

PCB4AC relay PCB

PCB2DC power supply PCB

PCB5interface PCB

PCB3AC noise filter PCB

MSW1front cover switch

123

J608

3 2 1 3 2 1

123

J609

3 2 13 2 1 3 2 1 3 2 1

123

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123

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42 3 5 6 7 8 9

10

11

12

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17

18

19

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21

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25

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27

28

29

30

31

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22

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16

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J105M

April 7, 2011

CoverContentsChapter 1 Specifications1.1 Names of Parts1.1.1 External View1.1.2 Section View

1.2 Using the Machine1.2.1 Power Switch

Chapter 2 Installation2.1 Making Pre-Checks2.1.1 Notes at in Installation

2.2 Unpacking and Checking the Components2.2.1 Unpacking2.2.2 Checking the Contents

2.3 Installation Procedure2.3.1 Points to Note When Turning O

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