puncher unit-be1/bf1/bg1/bh1 service...

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Puncher Unit-BE1/BF1/BG1/BH1 Service Manual

September 10, 2014Revision 2

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ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

(C) CANON INC. 2007

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

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Explanation of SymbolsThe following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wire from the cable guide or wire saddle.

Turn on the power.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and therelationship between electrical and mechanical systems with reference to the timing ofoperation.

In the diagrams, represents the path of mechanical drive; where a signal nameaccompanies the symbol, the arrow indicates the direction of the electricsignal.The expression "turn on the power" means flipping on the power switch, closing thefront door, and closing the delivery unit door, which results in supplying the machine withpower.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is"High", while '0' is used to indicate "Low". (The voltage value, however, differs fromcircuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMDsignal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checkedin the field. Therefore, the operations of the microprocessors used in the machinesare not discussed: they are explained in terms of from sensors to the input of the DCcontroller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

Blank Page

Safety Precautions Notes Before it Works Serving

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Notes Before it Works Serving

Caution:When servicing, be sure to follow the specified procedure. Before starting the service work, be sure to turn off the host machine and finisher and unplug the finisher.

Caution:Never turn off the host machine or finisher during downloading. If you do so, this equipment may become inoperative.

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Product Outline Features Specifications Names of Parts

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Features > Compact Design

Features > Compact Design

Features

High-accuracy Punch ModeAllows setting of punch hole position accuracy by selecting a user mode (normal mode or high-accuracy mode).

Compact DesignInstallable in the finisher, requiring a small room.

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Features > Specifications

Features > Specifications

Specifications

Punching method Spinning punching (Sequential punch-ing)Paper weight 52 g/m2 to 256 g/m2

Paper size A3, A4, 11" x 17", LGL*1, LTR, LTRR*1, EXEC*1: 2 holes only

A3, B4, A4, A4R, B5, B5R, 11" x 17", LGL, LTR, LTRR, EXEC, EXECR

A3, A4

Punched hole diameter 2 or 3 holes: 8.0 mm2 or 4 holes: 6.5 mm4 holes: 6.5 mm

Panch waste case capacity

2 or 3 holes: 4,500 sheets or more2 or 4 holes: 5,000 sheets or more4 holes: 5,000 sheets or more

Dimensions 95(W) x 715(D) x 392 (H) mmWeight Approx. 4 kg

Power supply Powered from finisher

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Features > Names of Parts > Cross Section

Features > Names of Parts > Cross Section

Names of Parts External View

Panch waste case

Punch slide motor

Punch motor

Jam operation lever

Punch cover

Cross Section

Photosensor PCB

Panch waste case

Punch blade

Panch waste full detection PCB

LED PCB

Punch blade up/down support pinRack gear

Dies

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Technology Basic Configuration Controls

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Basic Configuration > Overview of Electrical Circuitry

Basic Configuration > Overview of Electrical Circuitry

Basic Configuration

Functional ConfigurationThis equipment mainly consists of a punch block, punch slide block, and punch waste case block.

Punch block [1] Makes punch holes at the rear end of paper. Punch slide block [2]

Moves the punch block to the punching position (rear end of paper) according to the paper size.

Punch waste case block [3]

Collects the punch waste generated when punch holes are made at the rear end of paper.

MEMO:This equipment does not incorporate a microcomputer. It is controlled by the finisher controller PCB incorporated in the finisher.

1. Punch block

3. Panch waste case block 2. Punch slide block

Overview of Electrical CircuitryElectric control of this equipment is performed by the finisher (finisher controller PCB) and puncher driver PCB.

Finishercontroller PCB

Motors

Sensors

Puncher driver PCB

Motor driver

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Basic Configuration > Drive Configuration

Basic Configuration > Drive Configuration

Component Configuration Sensor Layout

Only the optical sensors on the feed path are shown below.

Photosensor PCB(PT1, PT2, PT3, PT4, PT5)

LED PCB(LED1, LED2, LED3, LED4, LED5)

Drive Configuration

M102

M101

M101: Punch slide motor M102: Punch motor

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Basic Configuration > Basic Operation Outline

Basic Configuration > Basic Operation Outline

Basic Operation OutlineThis equipment makes punch holes at the rear end of paper.This equipment is optionally available and installed in the feed path inside the finisher.The paper fed to the punch block stops at the punching position temporarily. After this, the rack gear is driven back and forth to move the punch blades vertically, making punch holes. These operations are controlled by the finisher controller PCB. Every part of the puncher is driven by the puncher driver PCB.

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Controls > Overview

Controls > Overview

Controls

OverviewThis unit is located in the feed path inside the finisher and sequentially punches holes once the media stops. The media loaded from the host machine is fed by the inlet roller and feed roller of the finisher. When the trailing edge of the media reaches a prescribed location, the media is stopped for a moment and punched at the trailing edge. The name and role of motors and sensors used for punching are shown below.

Motor Function ReferencePunch slide motor (M101) Drives the punch slide unit. -Punch motor (M102) Drives the punch unit. -

Motor Function ReferenceHorizontal registration HP sensor (S101)

Detects the punch slide unit home position. -

Punch position sensor (S102) Detects the punch blade position. -Punch 2-/3-hole sensor (S103)

Detects the punch hole change. -

Punch HP sensor (S104) Detects the punch blade home position. -Punch motor clock sensor (S105)

Detects the punch motor clock. -

Inlet sensor (S106) Detects the feeding of media. -Punch waste full detection sensor (LED1, PT1(PCB2))

Detects when punch waste is full. -

Horizontal registration sensor (LED1 ~ LED5(PCB3)/PT1 ~ PT5(PCB4))

Detects the media far side edge position. -

Punch motor (M102)

Punch slide motor (M101)

Puncher driver PCB (PCB1)

Panch waste full detection PCB (PCB2)

LED PCB (PCB3)

Photosensor PCB (PCB4)

Inlet sensor (S106)

Punch HP sensor (S104)Punch position sensor (S102)

Punch 2-/3-hole sensor (S103)Horizontal registration HP sensor (S101)

Punch motor clock sensor (S105)

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Controls > Construction of the Control System

Controls > Construction of the Control System

Construction of the Control SystemThe puncher unit consists of a die and hole puncher (punch blade).The punch blade is driven by the punch motor (M102). The punch motor (M102) drives the rack gear back and forth. This moves the punch blade up and down with the punch blade up/down support pin to perform punching. The home position of the punch blade is detected by Punch 2-/3-hole sensor (S103) and punch HP sensor (S104), and the lowering position of the punch blade is detected by the punch position sensor (S102). The punch motor (M102) is a DC motor. In order to accurately stop the punch motor (M102) at home position, the punch motor clock sensor (S105) counts the prescribed number of clocks and stops the punch motor. There is an inlet sensor (S106) at the entrance of the puncher unit to detect the leading and trailing edge of the media. The inlet media feed path of the puncher unit has 5 photo receiving transistors (photosensor PCB) on the upper side and five sets of LEDs (LED PCB) on the lower side to function as 5 sensors. These are horizontal registration sensor used to detect the media far side position to determine the position to punch holes. The punch motor, punch unit, and above sensors form the punch slide unit which moves back and forth according to the media size. The back and forth movement is driven by the punch slide motor (M101). The home position of the punch slide unit is detected by the horizontal registration HP sensor (S101). The punch slide motor (M101) is a 2 phase stepping motor. Punch motor and punch slide motor are driven by the puncher driver PCB with control signal from the finisher controller PCB. The punch waste generated by punching operation is collected in the punch waste case. The filling of punch waste is detected by a reflective type sensor (LED1/PT1 on punch waste full detection PCB).

Rack gear

Hole puncher (punch blade)


Dies

Punch slide unit

Puncher base

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Controls > Punch operation

Controls > Punch operation

Punch operationThe hole puncher is driven by the punch motor (M102). The home position of the hole puncher is detected by the punch position sensor (S102) and punch HP sensor (S104). Home position is reached when the two sensors both detect the sensor flag. Punch operation is performed by driving the rack gear back and forth with the punch motor (M102) and lifting the hole puncher through the punch lifter pin. The rack gear has sensor flags and the punch operation is detected by the combination of these sensor flags and 3 sensors (punch position sensor (S102), punch 2-/3-hole sensor (S103), and punch HP sensor (S104)).The items controlled by the combination of sensor flags and sensors are shown below.

If 2 hole type/2 hole type Puncher Unit-BF1/2 hole type Puncher Unit-BG1/Puncher Unit-BH1.Hole puncher condition Punch HP sensor

(S104)Punch position sensor (S102)

Punch 2-/3-hole sensor (S103)

Home position (raised position)

Hole punching operation; 1 cycle

ON ON OFF

Lowered position

OFF OFF OFF

Raised position

ON OFF OFF

If 3 hole type Puncher Unit-BF1/4 hole type Puncher Unit-BG1. The rack gear of the puncher unit that punches two types of holes is driven back and forth from the home position in the range opposite to the above.

Hole puncher condition Punch HP sensor (S104)

Punch position sensor (S102)

Punch 2-/3-hole sensor (S103)

Home position (raised position)

Hole punching operation; 1 cycle

ON ON OFF

Lowered position

OFF ON ON

Raised position

ON OFF ON


Punch blade up/down support pin

Dies

Rack gear

Sensor flag

S104

S102S103

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Controls > Horizontal registration operation


Horizontal registration operationThe punch slide unit is driven by the punch slide motor (M101) to perform horizontal registration. The home position of the punch slide unit is detected by the horizontal registration HP sensor (S101). The punch slide unit detects the leading edge of the media with the inlet sensor (S106) and horizontal registration sensor (LED1 to 5 on the LED PCB, PT1 to 5 on the photosensor PCB) and moves to the trailing edge of the media according to the media size. The horizontal registration operation is as follows:

1) When the leading edge of the media is detected by the inlet sensor (S106) of the puncher unit, the punch slide motor (M101) starts to move the punch slide unit to the front side.

Punch slide unit

Paper delivery direction

Paper

Inlet sensor (S106)

2) After the horizontal registration sensor (LED1 to 5, PT1 to 5) detects the far end of the media with the size signal sent from the host machine, the punch slide motor (M101) drives further to the front side prescribed position and stops the punch slide unit.

Horizontal registration sensor 1 (LED1, PT5); detects the edge A3 and A4 papers

Horizontal registration sensor 2 (LED2, PT4); detects the edge 279 mm 432 mm (11 17) and LTR papersHorizontal registration sensor 3 (LED3, PT3); detects the edge B4 and B5 papers

Horizontal registration sensor 4 (LED4, PT2); detects the edge A4R, LTTR, and LGL papers

Horizontal registration sensor 2 (LED2, PT4); detects the edge B5R paper

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3) Feeding of media is stopped when the inlet sensor (S106) detects the trailing edge of the media and the media is switched back and bumped to the stopper and registered. Then the punch motor (M102) is driven to punch the media.

Punch

4) When punching ends, the punch slide motor (M101) is reversed to return the punch slide unit to home position and stopped. 5) The punch slide unit returns to the home position after punching each sheet and repeats the above procedure even if the media is fed continuously.

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Controls > Servicing Work > Upgrade

Controls > Servicing Work > Upgrade

Servicing Work Scheduled Servicing

Item Part name Expected service life

Qty Operation Reference

Periodically replaced parts

None

Consumable parts

None

Periodically serviced parts

None

UpgradeSince this equipment does not incorporate a CPU, upgrade is not required. Carry out upgrade on the finisher side.

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Parts Replacement and Cleaning Procedure

Removing this Equipment List of Parts Motors Sensors PCBs

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Controls > Removing from the finisher


Removing this Equipment

Removing from the finisher

1) Open the finisher front door.

2) Remove the finisher rear center cover with a flat head screwdriver.

3) Remove 4 screws and remove the finisher rear cover.

x4

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4) Remove the punch controller PCB connector (CN4) and remove the punch waste full sensor cable from the cable guide.

x1

x4

5) Remove the 2 finisher controller PCB connectors (CN127, CN128). Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band.

x2

x7

6) Pull out the punch unit cable connector.

x1

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7) Remove 1 screw and remove the punch unit securing pin.

x1

Note:

Hold the punch unit at the locations shown below.

Do not hold the motor gear.

8) Remove the punch unit from the finisher.

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Controls > Removing from the saddle finisher


Removing from the saddle finisher

1) Open the finisher front door.

2) Remove 4 screws and remove the inner top cover.

x4


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x4

5) Remove the punch controller PCB connector (CN4) and remove the punch waste full sensor cable from the cable guide.

x1

x4

6) Remove the 2 finisher controller PCB connectors (CN127, CN128). Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band.

x2

x7

7) Pull out the punch unit cable connector.

x1

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8) Remove 1 screw and remove the punch unit lock pin.

x1

Note:

Hold the punch unit at the locations shown below.

The punch front cover is not attached when removing the punch unit from the saddle finisher, but the punch unit holding location is the same.

Do not hold the motor gear.


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Controls > Sensors

Controls > Sensors

List of Parts

Motors

M102

M101

No. Parts name Parts number ReferenceM101 Punch slide motor FK2-8196 3-11M102 Punch motor FK2-8197 3-10

Sensors

S106

S104S102

S103S101

S105

No. Parts name Parts number ReferenceS101 Horizontal registration HP

sensorWG8-5823 -

S102 Punch position sensor WG8-5823 -S103 Punch 2-/3-hole sensor WG8-5823 -S104 Punch HP sensor WG8-5823 -S105 Punch motor clock sensor WG8-5823 -S106 Inlet sensor WG8-5854 -

textanchor:Chapter_3-1.indd:_CAESAR_p`XCh[^Otextanchor:Chapter_3-1.indd:_CAESAR_p`[^O

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Controls > PCBs

Controls > PCBs

PCBs

PCB1

PCB2

PCB3

PCB4

No. Parts name Parts number ReferencePCB1 Puncher driver PCB FM4-0310 3-14PCB2 Panch waste full detection PCB FM4-0311 3-13PCB3 LED PCB FM4-0312 3-16PCB4 Photosensor PCB FM4-0313 3-18

textanchor:Chapter_3-1.indd:_CAESAR_p`Rg[Otextanchor:Chapter_3-1.indd:_CAESAR_p`ZTOtextanchor:Chapter_3-1.indd:_CAESAR_WLEDOtextanchor:Chapter_3-1.indd:_CAESAR_WPTO

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Controls > Removing the punch motor (M102)

Controls > Removing the punch motor (M102)

Motors

Removing the punch motor (M102)

MEMO:The figure for this procedure has the punch front cover attached, but the procedure is the same even if the punch front cover is removed.


2) Remove 1 stepped screw, 1 screw and remove the punch upper cover.

x2

3) Remove the cable from 3 locations of the cable guide. Remove 2 connectors and 3 screws and remove the punch motor together with the mount.

x3

x2

x3

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Controls > Removing the punch slide motor (M101)


Removing the punch slide motor (M101)

1) Separate the finisher from the host machine.



x4

4) Remove 1 connector and 2 screws, and remove the punch slide motor.

x1

x2

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1) Separate the finisher from the host machine.



x4

4) Remove 1 connector and 2 screws, and remove the punch slide motor.

x1

x2

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Controls > Removing the panch waste full detection sensor (LED1, PT1(PCB2))

Controls > Removing the panch waste full detection sensor (LED1, PT1(PCB2))

Sensors

Removing the panch waste full detection sensor (LED1, PT1(PCB2))

1) Separate the finisher

from the host machine.

2) Remove 1 screw and remove the punch waste full detection sensor together with the mount.3) Remove 1 connector and 2 hooks, and remove the punch waste full detection sensor.

x1

1) Separate the finisher

from the host machine.2) Pull out the saddle unit.

3) Remove 1 screw and remove the punch waste full detection sensor together with the mount.4) Remove 1 connector and 2 hooks, and remove the punch waste full detection sensor.

x1

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Controls > Removing the puncher driver PCB (PCB1)


PCBs

Removing the puncher driver PCB (PCB1)



x4

3) Remove all connectors (9) on the puncher driver PCB.

x9

4) Remove 2 screws and remove the puncher driver PCB.

x2

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x4

3) Remove all connectors (9) on the puncher driver PCB.

x9

4) Remove 2 screws and remove the puncher driver PCB.

x2

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Controls > Removing the LED PCB (PCB3)


Removing the LED PCB (PCB3)




x2

3) Remove 2 screws and 1 connector, and remove the feed guide (upper).

x2

x1

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4) Remove 2 stepped screws, 1 screw and remove the feed guide (lower).

x3

5) Remove 2 screws and remove the LED PCB.

x2

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Controls > Removing the photosensor PCB (PCB4)

Controls > Removing the photosensor PCB (PCB4)

Removing the photosensor PCB (PCB4)




x2

3) Remove 2 screws and 1 connector, and remove the photosensor PCB.

x2

x1

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4 Controls > Removing the photosensor PCB (PCB4)

Installation Checking the Contents Installation Procedure

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Making Pre-installation Checks > Cautions at the Installation

Making Pre-installation Checks > Cautions at the Installation

How to Utilize This Installation Procedure

Description Used in This Procedure In this procedure, Finisher and Staple Finisher are inclusively called the fi nisher. In this procedure, Saddle Finisher and Booklet Finisher are inclusively called the saddle finisher.

When Using the Parts Included in the PackageA symbol is described on the illustration in the case of using the parts included in the package of this product.

Packaged Item

Symbols in the IllustrationThe frequently-performed operations are described with symbols in this procedure.

Connector

Disconnect

Screw

Tighten Remove Connect Secure Free

Harness

PushInsert Plug in Turn on

Sound CheckCheck Visual Check

Claw

Remove

Checking instruction

F-4-1

F-4-2

Product NameSafety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. F280260

Making Pre-installation Checks

Cautions at the Installation

1. Check that the main power swith is OFF.1) Turn OFF the main power switch of the Host Machine.2) Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF,

and then disconnect the power plug.

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Unpacking and Checking the Contents > Checking the Contents > When installing to the saddle finisher

Unpacking and Checking the Contents > Checking the Contents > When installing to the saddle finisher

Unpacking and Checking the Contents

Checking the ContentsOpen the container box and check that none of the included parts is missing.

When installing to the finisher

[11]

[3]

[2]

[5]

[4]

[9]

[6]

[12]

[10]

[9]

[8]

[1]

[1] Punch unit ............................................................................1 pc.[2] Punched waste paper full sensor unit ..................................1 pc.[3] Punched waste paper box ...................................................1 pc.[4] Punched waste paper box stopper ......................................1 pc.[5] Screw (Bind, M3 x 6) ...........................................................1 pc.[6]*1 Punch unit fixing pin (for finisher) ........................................1 pc.[7]*2 Punch unit fixing pin (for saddle finisher) .............................1 pc.[8]*1 Punch latch unit ...................................................................1 pc.

F-4-3

When installing to the saddle finisher

[4][10]

[10][1]

[7]

[2]

[11]

[5]

[3]

[9]*1 Screw (Bind, M4 x 7) ...........................................................3 pcs.[10]*3 Screw (TP, M3 x 6) ..............................................................3 pcs.[11] Punch jam label ...................................................................1 pc.[12]*1 Punch lever caution label.....................................................1 pc.

*1: These are used only when installing this unit to the finisher.*2: These are used only when installing this unit to the saddle finisher.*3: Only two screws are used when installing this unit to the finisher, and three screws are used when installing this unit to the saddle finisher.

F-4-4

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Installation Procedure > When installing to the finisher


Installation Procedure

When installing to the finisher

MEMO:

The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation. Remove all packaging tapes and cushioning materials before installing the equipment.

When installing to the saddle finisher, refer to When installing to the saddle finisher.

1) Open the front cover of the finisher.

F-4-5

2) Remove two screws, and then remove the right inner cover of the finisher.

x2

F-4-6

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3) Using the nipper, cut out the face cover of the punched waste paper box from the right inner cover.

F-4-7

4) Release the hook with the flat head screwdriver, and then remove the PCB cover of the finisher.

x1

F-4-8

5) Remove four screws, and then remove the rear cover of the finisher.

x4

F-4-9

6) Disconnect a connector and remove three screws, and then remove the feed unit. (The removed feed unit and screws are no longer required.)

x1

x3

F-4-10

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7) Remove two screws, and then remove the magnet unit. (The removed magnet unit and screws are no longer required.)

x2

F-4-11

8) Using two supplied screws (Bind, M4 x 7), attach the included punch latch unit.

x2

F-4-12

9) Using a supplied screw (Bind, M3 x 6), attach the included punched waste paper full sensor unit.

x2

x1

F-4-13

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10) Using two supplied screws (TP, M3 x 6), attach the included punched waste paper box stopper.

x2

F-4-14

Caution:

If the attached location of the stopper is wrong, the punched waste paper box will be not secured by the stopper. This may result in the alarm of "Punched chips full or No waste paper box".

F-4-15

Caution:

Hold the punch unit as shown by the following illustration. Do not hold the motor gear assembly.

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11) Attach the supplied punch unit to the finisher by matching the hole on the front side of the punch unit with the pin on the finisher.

F-4-16

12) Attach the supplied punch unit fixing pin (for finisher), and then secure it with the supplied screw (Bind, M4 x 7).

x1

F-4-17

13) Connect a connector of the punch unit.

x1

F-4-18

14) Put the harness of the punch unit in the harness guides, and then attach the re-use band. Connect two connectors of the punch unit to the two connectors (CN127 and CN128) on the finisher

controller PCB.

x2

F-4-19

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15) Connect a connector of the punched waste paper full sensor to the connector (CN4) on the puncher driver PCB.

x1

F-4-20

16) Using four screws, attach the rear cover of the finisher removed in step 5).

17) Attach the PCB cover of the finisher removed in step 4).18) Using two screws, attach the right inner cover of the

finisher removed in step 2).

19) Attach the supplied punch waste paper box.

F-4-21

20) Raise the puncher unit, and then affix the supplied labels at the positions shown by the following illustration. Affix the punch jam label that A is printed on the label sheet to the left inner cover of the finisher. Affix the punch lever caution label of the user specified language under the puncher unit.

A B

F-4-22

21) Close the front cover of the finisher.

F-4-23

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22) The following parts will be no longer needed once the puncher unit has been installed.

Punch unit fixing pin (for saddle finisher): 1 pc. Screw (TP, M3 x 6): 1 pc.

Screw: 5 pcs. Magnet unit: 1 pc. Feed unit: 1 pc. Face cover of the right inner cover: 1 pc.

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Installation Procedure > Operation Check


Adjusting the Output Level of the Punch Waste Full SensorAfter installing this unit, adjust the output level of the punched waste paper full sensor unit as follows.

1) Perform the following item in the Service mode.

- Service mode > SORTER > FUNCTION > FN-SENS2 Press the OK button on the screen.

2) When completing the output level adjustment successfully, indicate the OK show up on the screen. When indicated OK on the screen, adjustment is finished.

MEMO:

If NG shows up on the screen at the step 2), retry the adjustment repeating the step 1) . Should NG be still indicated though retrying the adjustment, check the relative parts of the punched waste full sensor such as its attaching or connectors, etc.

Operation Check

After completion of installation, check whether punch unit operates normally by performing the punch operation from the operation panel of the host machine.

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Installation Procedure > When installing to the saddle finisher


When installing to the saddle finisher

MEMO:

The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation. Remove all packaging tapes and cushioning materials before installing the equipment.

1) Open the front cover of the saddle finisher.

F-4-24

2) Remove four screws, and then remove the right inner cover of the saddle finisher.

x4

F-4-25

3) Using the nipper, cut out two face cover from the right inner cover.

F-4-26

4) Release the hook with the flat head screwdriver, and then remove the PCB cover of the saddle finisher.

x1

F-4-27

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5) Remove four screws, and then remove the rear cover of the saddle finisher.

x4

F-4-28

6) Disconnect a connector and remove three screws, and then remove the feed unit. (The removed feed unit and screws are no longer required.)

x1

x3

F-4-29

7) Gripping the hook of the handle, pull out the saddle stitcher unit gently until it stops.

F-4-30

4

44-14

4-14



8) Using a supplied screw (Bind, M3 x 6), attach the included punched waste paper full sensor unit.

x2

x1

F-4-31

9) Using two supplied screws (TP, M3 x 6), attach the included punched waste paper box stopper.

x2

F-4-32

Caution:

If the attached location of the stopper is wrong, the punched waste paper box will be not secured by the stopper. This may result in the alarm of "Punched chips full or No waste paper box".

F-4-33

4

44-15

4-15



10) Push back the saddle stitcher unit gently into the finisher until it stops.

F-4-34

Caution:

Hold the punch unit as shown by the following illustration. Do not hold the motor gear assembly.

F-4-35

11) Remove the two scews of the supplied punch unit, and then remove the punch front cover.(The removed screws and the punch front cover are no longer required.)

x2

F-4-36

12) Attach the supplied punch unit to the saddle finisher by matching the hole on the front side of the punch unit with the pin on the finisher.

F-4-37

13) Attach the supplied punch unit fixing pin (for saddle finisher), and then secure it with the supplied screw (TP, M3 x 6).

x1

F-4-38

4

44-16

4-16



14) Connect a connector of the punch unit.

x1

F-4-39

15) Put the harness of the punch unit in the harness guides, and then attach the re-use band. Connect two connectors of the punch unit to the two connectors (CN127 and CN128) on the finisher

controller PCB.

x2

F-4-40

16) Connect a connector of the punched waste paper full sensor to the connector (CN4) on the puncher driver PCB.

x1

F-4-41

17) Using four screws, attach the rear cover of the saddle finisher removed in step 5).

18) Attach the PCB cover of the saddle finisher removed in step 4).

19) Using four screws, attach the right inner cover of the saddle finisher removed in step 2).

20) Attach the supplied punch waste paper box.

F-4-42

4

44-17

4-17



21) Affix the supplied punch jam label that B is printed on the label sheet to the left inner cover of the saddle finisher as shown by the following illustration.

A B

F-4-43

22) Close the front cover of the saddle finisher.

F-4-44

23) The following parts will be no longer needed once the puncher unit has been installed.

Punch unit fixing pin (for finisher): 1 pc. Punch latch unit: 1 pc. Screw (Bind, M4 x 7): 3 pcs. Punch lever caution label: 1 pc. Punch front cover and two screws removed from punch unit

Screw: 3 pcs. Feed unit: 1 pc. Face cover of the right inner cover: 1 pc.

4

44-18

4-18



Adjusting the Output Level of the Punch Waste Full SensorAfter installing this unit, adjust the output level of the punched waste paper full sensor unit as follows.

1) Perform the following item in the Service mode.

- Service mode > SORTER > FUNCTION > FN-SENS2 Press the OK button on the screen.

2) When completing the output level adjustment successfully, indicate the OK show up on the screen. When indicated OK on the screen, adjustment is finished.

MEMO:

If NG shows up on the screen at the step 2), retry the adjustment repeating the step 1). Should NG be still indicated though retrying the adjustment, check the relative parts of the punched waste full sensor such as its attaching or connectors, etc.

Operation CheckAfter completion of installation, check whether punch unit operates normally by performing the punch operation from the operation panel of the host machine.

5

5 Installation Procedure > Operation Check

Appendix General Circuit Diagram

5-2

5-2

General Circuit Diagram

General Circuit Diagram

S - G N D

7

1

C N 0 0 4 1

1

1 9

P C H - C O N

8

5

C N 0 0 6 2

+ 5 V

3

- B *

2 1

+ 5 V

C N 1 0

1

D U S T _ P T R

1 2

1 7

4

1

6

2 6

C N 4

P C H - M - O N

C N 0 0 6 1

2 0

+ 5 V

1 6

1 3

2

3

S - G N D

1 1

2

1

P C H - M - C W

PT4

2 15

2

2

2

4

2

C N 1LED5

3

- A *C N 0 0 9 1

1

P C H - M - C C W

PT3

1

2

1

3

S - G N D

LED44

C N 1 2 8

R E G - M - C L K

2

1

5

_ D A

8

5

+ 5 V

LED3

3

+ 2 4 V 1

1

+ 2 4 V 3

C N 0 0 3 1

C N 2

- B

- A

3

2

9

6

81

3

R E G - M - C W

C N 0 0 6 3

P - G N D

S - G N D

C N 0 0 6 4

LED2

2

2

1

-

4

C N 8

P C H - R E G - U - H P - S E N

1 01 1

7

4

3

1 2

S - G N D

C N 9

1

1

P C H - F A N L

+ 5 V

C N 7

S - G N D

4

1

S - G N D

3

1 2

1

2

P C H - S E N

C N 0 0 7 1

P C H - D A C - C S

9

PT5

C N 3

_ A D

2

S - G N D

5

7

1 1

5

3

2

+ 5 V

2

4

1 3

6

1 0

C N 1 0 8 1 1

3

P C H - E 2 - D I

3

+ 5 V

3

+ 3 . 3 V

2

3

1

1

1 9

P C H - M - E N C - S E N

C N 6

2

1

1

3

6

1 4

+ 5 V

P C H - E 2 - C L K

1

7

6

D U S T _ L E D

4

C N 1 0 8 1

1 5

-

1 4

1

C N 5

2

C N 1 2 7

+ 5 VS - G N D

P C H - D A C - D O

6

3

P C H - E 2 - C S

1

LED1

2

PT2

2

7

2

PT1

1 5

S - G N D

3

1 8

4

P C H - E 2 - D O

C N 0 0 8 1

1 7

1

4

1 6

5

5

2

4

P C H - M - H P - S E N 1 8

6

3

4

3

9

C N 0 0 5 1

2 0

3

1 0

3

3

M101

M102

H O R I Z O N T A L R E G I S T R A T I O N H P S E NSOR

P U N C H S L I D E M O T O RP U N C H S L I D E M O T O RP U N C H S L I D E M O T O RP U N C H S L I D E M O T O R

P U N C H M O T O RP U N C H M O T O R

P U N C H P O S I T I O N S E N S O R

P U N C H 2 - / 3 - H O L E S E N S O R

P U N C H H P S E N S O R

P U N C H M O T O R C L O C K S E N S O R

I N L E T S E N S O RI N L E T S E N S O R

Horizontal registration HP sensor

S101

Punch slide motor

Panch waste full detection PCB

Puncher driver PCB

Inlet sensor

Punch motor

S106

LED PCB

Photosensor PCB

Punch position sensorS102

Punch 2-/3-hole sensorS103

Punch HP sensorS104

Punch motor clock sensorS105

Finisher controller PCB

F-5-1F-5-1

CoverSafety PrecautionsNotes Before it Works Serving

Chapter 1 - Product OutlineFeaturesHigh-accuracy Punch ModeCompact DesignSpecificationsNames of Parts

Chapter 2 - TechnologyBasic ConfigurationFunctional ConfigurationOverview of Electrical CircuitryComponent ConfigurationDrive ConfigurationBasic Operation Outline

ControlsOverviewConstruction of the Control SystemPunch operationHorizontal registration operationServicing Work

Chapter 3 - Parts Replacement and Cleaning ProcedureRemoving this EquipmentRemoving from the finisherRemoving from the saddle finisher

List of PartsMotorsSensorsPCBs

MotorsRemoving the punch motor (M102)Removing the punch slide motor (M101)

SensorsRemoving the panch waste full detection sensor (LED1, PT1(PCB2))

PCBsRemoving the puncher driver PCB (PCB1)Removing the LED PCB (PCB3)Removing the photosensor PCB (PCB4)

Chapter 4 - InstallationHow to Utilize This Installation ProcedureDescription Used in This ProcedureWhen Using the Parts Included in the PackageSymbols in the Illustration

Product NameMaking Pre-installation ChecksCautions at the Installation

Unpacking and Checking the ContentsChecking the Contents

Installation ProcedureWhen installing to the finisherAdjusting the Output Level of the Punch Waste Full SensorOperation CheckWhen installing to the saddle finisherAdjusting the Output Level of the Punch Waste Full SensorOperation Check

AppendixGeneral Circuit Diagram

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