sermas consumables expertise v1 · consumables expertise_v1_eng ii.1. band saw-blades a) range of...

Consumables expertise_V1_Eng


I. Sermas process expertise

II. Saw-blades

III. Cutting lubricants

IV. SERMALUBE® lubrication system

V. Trials & technical support

VI. Other consumables

VII.Contact information

SERMAS

EXPERTISE:

CONSUMABLES

SUMMARY


Expert in aluminium & non-ferrous industries, SERMAS has become a world’s reference in sawing technologies

To achieve the world’s highest productivity levels of the processes

that we design, SERMAS has developed its own consumables

offering:

- High performance & profitability of the machine

- Long lifetime for the cutting tools

- Low power consumption

- Optimized chips suction & post-treatment (compacting, resmelting)

SERMAS

EXPERTISE:

CONSUMABLES

I. SERMAS PROCESS EXPERTISE


After

SERMAS

EXPERTISE:

CONSUMABLES

I. SERMAS PROCESS EXPERTISE

For each sawing or milling application, we have the adapted and optimized consumables


We propose a large range of band and circular

saw-blades dedicated to industrial cutting

for all types of machines and for all materials

& sections.

We provide you with the most adapted blade

for your application (tooth pitch and geometry,

quality, tooth setting) in order to match with

your performance & production’s requirements

(surface finish, longevity, productivity, etc.)

SERMAS

EXPERTISE:

CONSUMABLES

II. SAW-BLADES

Diamond blade

Trapezoidal teeth


II.1. Band saw-blades

a) Range of products

� Diamond

� Carbide

� Bi-metal

� Carbon

b) Manufacture & Design

Quality of carbide and HSS are the highest Importance to achieve the best performances.

Our blades are manufactured with top-quality raw materials and engineered design (tooth geometry) in order to offer optimal behavior of the blade while cutting.

Back of the band (blade’s body) is specially treated to reach the maximum

flexibility and resistance to mechanical fatigue.

We also focus our study on the tooth sequence to prevent from vibrations, deflection or blade pinching. It also provides an optimal surface finish

SERMAS

EXPERTISE:

CONSUMABLES

II. SAW-BLADES

Bi-metal blade with teeth setting


c) Cut surface & performance

� Product section up to 3,2m (slicing application)

� Long lifetime up to 3000 sq.meter per blade

� Cutting rate up to 150dm²/min in Aluminium

� Smooth surface finish

SERMAS

EXPERTISE:

CONSUMABLES

II. SAW-BLADES

Slab sawing (head + foot cut)Slab sawing (head + foot cut)Billet cuttingBillet cutting


SERMAS

EXPERTISE:

CONSUMABLES

II. SAW-BLADES

d) Applications & blades (some examples)

Slab sawing (head + foot cut)Slab sawing (head + foot cut)


d) Applications & blades (some examples)SERMAS

EXPERTISE:

CONSUMABLES

II. SAW-BLADES

SlicingSlicing

Edges cuttingEdges cutting

Billet sawingBillet sawing


SERMAS

EXPERTISE:

CONSUMABLES

II.2. Circular saw-blades

a) Range of products

� HSS saw (high-speed steel)

� TCT precision blades (tungsten carbide tipped)

� Diamond concretions

� Special execution on request

II. SAW-BLADES


SERMAS

EXPERTISE:

CONSUMABLES

b) Performance

� Products up to 700mm-thick (customized execution).

� Smooth surface finish

� High cutting rate (3-4 seconds for Ø150mm-billet)

II. SAW-BLADES

TCT saw-blades of diameters 950mm and 860mm

for plate cutting on Sermas plate saws

TCT saw-blades of diameters 950mm and 860mm

for plate cutting on Sermas plate saws


SERMAS

EXPERTISE:

CONSUMABLES

c) Applications (some examples)

� Billet cutting

� Plate cutting (1/2)

II. SAW-BLADES

2 disk-bladeson bridge


SERMAS

EXPERTISE:

CONSUMABLES

� Plate cutting (2/2)

II. SAW-BLADES

Stake of plates Disk-blade


SERMAS

EXPERTISE:

CONSUMABLES

� Quick quoting service (48h for all standard products)

� A technician dedicated to on-site trials & tests

� Back office dedicated to order processing & after-sales

� Dedicated stock at Sermas for regular orders

� Annual agreement with clocked shipments

� Packages adapted to freight solution and export

Cardboard containers, individual boxes and/or 4C packing IMP15 for sea-freight according to your requirements…

II. SAW-BLADES

II.3. Associated service


SERMAS has developed a range of high-efficiency lubricants for sawing and

for milling.

We focus our R&D on micro-spraying to keep our main objectives:

� Minimum consumption

� Cleanness of the cut surface

� Healthy aspect for operators & environment

� High-performance solution

SERMAS

EXPERTISE:

CONSUMABLES

III. CUTTING LUBRICANTS


a) Range of products sermaCUT®:

� sermaCUT®20 for band sawing

� sermaCUT®19 for low temperature band-sawing

� sermaCUT®37-M for milling & all sawing operations

� sermaCUT®5.5 for sawing with sticking prevention

� sermaCUT®20-EX new ! For circular sawing (in testing)

� sermaCUT®22 new ! For circular sawing (in testing)

� sermaCUT®41 for brazing and , sawing

� sermas PRESSLUBE FR-B15 for chip compacting press

SERMAS

EXPERTISE:

CONSUMABLES

III. CUTTING LUBRICANTS


IV.1. Lubrication box & principle

sermaLUBE® has been developed by SERMAS for optimum lubrication,

high-speed cutting applications (sheet, plate, ingot, billets) and surfacing aluminum plates

� 5L-pressurized-oil tank supplying a minimum and constantvolume of oil (from 2.5 to 26 cm3/min)

� Includes spraying nozzles bracket adapted to consideredsawing configuration

� Designed for centralized filling or full automatic(*) filling solutions

� SERMAS also offers on-site commissioning to ensure

the best results with sermaLUBE® system.

(*)by interfacing with PLC of the machine

SERMAS

EXPERTISE:

CONSUMABLES

IV. SERMALUBE® SYSTEM


SERMAS

EXPERTISE:

CONSUMABLES

IV.2. Lubrication head & nozzles

Sermas nozzles offer optimized spraying cone closed to blade’s teeth.

a) Short bracket and support for band-saw and circular-saw

� Front spraying inside the teeth gullet

� Adapted for band & disk saws

� Easier blade change handling

� Less impact risk while blade break

b) Long bracket and support for slicing saws

� Rear spraying inside the teeth gullet

� Adapted for teeth direction outside saw frame

� Adapted for slicing saws



SERMAS

EXPERTISE:

CONSUMABLES

IV.3. Optional devices

a) Centralized fill-in system (see illustrations below)

b) Full-controlled automatic fill-in (PLC-controlled)

c) Heating system for low temperature operation



SERMAS

EXPERTISE:

CONSUMABLES

IV. 4. Consumption data


Typicalworking area


A dedicated technician to lead your customized on-site testing campaign and guarantee you the best performance of your process with our Sermas® consumables:

When you order us a set of consumables to be tested on your machine(s),

we can propose you on-site service by a specialist

to supervise trials.

On-site trials include:

� Prior audit of your process & equipment

� Mechanical adjustments (blade-guide rollers, lubrication, etc.)

� Optimum cutting parameters setting for your application

� Technical advices for maximum production availability

� Customized training for your staff (maintenance/production)

SERMAS

EXPERTISE:

CONSUMABLES

V. TRIALS & TECHNICAL SUPPORT


Main complementary consumables of our range

� Tips for milling (roughing & finishing tips)

� Paint & ink for marking systems (any brand)

SERMAS

EXPERTISE:

CONSUMABLES

VI. OTHER CONSUMABLES


� Greases for optimized lubrication & maintenance

� sermaGREASE® SG81 & SG82

� sermas ROLLER-GREASE

� Strap-band for strapping station (any brand)

Customized service

Should you have in your process a consumable for which you want optimized conditions(prices, lead-time, quality & service), please send us technical specifications so we cansend you our offer and make you benefit from Sermas service quality.

SERMAS

EXPERTISE:

CONSUMABLES

VI. OTHER CONSUMABLES


A specialist at your service for any technical assistance or inquiry :

&

a dedicated email address for all your consumables requests:

Damien VENTURATel. (direct line): +33(0)4 76 07 66 18

E-mail: [email protected]

Tel: +33 (0)476 07 42 42

Fax: +33 (0)476 93 67 76

Visit us: www.sermas.com

SERMAS

EXPERTISE:

CONSUMABLES

VII. CONTACT INFORMATION

sermas consumables expertise v1 · consumables expertise_v1_eng ii.1. band saw-blades a) range of...

Documents