[sa - 003] safety in electrical works
DESCRIPTION
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WEL-COMETO
ELECTRICAL SAFETY
ELECTRICAL SAFETY
AT HOME
AND
AT THE JOB
STATUTARY REQUIREMENT
Indian Electricity Act Indian Electricity Rules
ELECTRICAL SAFETY MAKE ELECTRICITY WORK FOR
YOU NOT AGAINST YOU REMEMBER EVEN HOUSE CURRENT
CAN KILL YOU TREAT ALL ELECTRICITY WITH
RESPECT ELECTRICITY IS GOOD SERVANT
BUT BAD MASTER
HAZARDS OF ELECTRICITY
Direct contact with current (electric shock, internal burns)
Without current flow through body (flash over burns, radiation burns)
Fire and Explosion (electrical ignition, static electricity)
Intense electromagnetic fields.
EFFECTS - HUMAN RESISTANCE TO ELECTRIC CURRENT
Body Area/Condition Resistance in Ohms.
Dry Skin 1,00,000 to 6,00,000
Wet Skin 1000
Internal Body (Hand & Foot) 400 to 600
Ear to Ear About 100
EFFECTS - ON MAN’S BODY Type of Current
AC 50Hz DC AC 10,000Hz Effect
0-1 mA 0-5 mA 0-9mA No sensation
1-8 mA 6-55 mA 10-55 mA Mild shock
9-15 mA 60-80 mA 60-80 mA Painful shock
16-20 mA 80-100 mA 80-100 mA Some loss of muscle control
20-45 mA 100-350 mA - Severe shock & loss of muscle control
50-100 mA 400-800 mA - Possible heart attack
Over 100 mA Over 800 mA - Usually Fatal
WORK PERMIT SYSTEM FOR ELECTRICAL JOBS
PERMIT TO WORK ON ELECTRICAL EQUIPMENT
Electric switch gears, Electric switch yards, Cable - cellars, racks, trenches, Transformers and circuit breakers, UPS systems, Battery/ battery charger systems, Motors/motor terminal boxes, Actuators of motorized valves, Junction boxes, MCC panels, Control stations, HVAC systems, Cathodic protection system, Electrical heat tracing, Electrical earthing, Overhead lines.
WORK PERMIT SYSTEM FOR ELECTRICAL JOBS
PERMIT FOR ELECTRICAL ISOLATION/ RESTORATION
For carrying out maintenance, inspection, repair activities on machines/equipment.
Issuer to ensure the proper isolation. Attach isolation stub with the work permit.
Do not operate tags on field switch. To ensure isolation by pressing the push button prior
to start work. Restore connections after receiving stub back only.
HAZARDOUS AREA CLASSIFICATION
•Zone “0” - Continuous presence of flammable atmosphere.•Zone “1” - Periodically or occasionally presence of flammable atmosphere in normal operations.•Zone “2” - Flammable atmosphere is likely to occur in normal operation.
IS : 5572 (Part I) - 1978
All electrical installations should be in accordance to area classification.
TEMPORARY ELECTRICAL CONNECTIONS
•By Competent electrical person only.•If driving equipment - Check status of machine test/inspection•Avoid on walkways - use overhead means•Use authentic distribution points as far as possible or use standard extension boards.•Protect cable and boards form rain, water, floor washing, overriding by vehicles etc.•Adequate rating of cable.•Avoid joints.•Disconnect promptly when not in use.•Specified designed fittings and equipment in hazardous areas.
ELECTRICAL SAFETY Reasons for Accident 1. Earthling not proper 2. Safety lock out procedure not followed 3. Non conventional tagging. 4. Improper tools/ Instruments 5. Short cut, Taking a chance- risk 6. Checking not done for isolation 7. Lack of knowledge or poor knowledge 8. Not using safety appliances ( P.P.E.)
ELECTRICAL SAFETY9. Lack of concentration
10. Lack of preventive maintenance 11. Absence of earthling 12. Testing of portable equipment not done
before use 13. Temporary repairs 14. Absence of protection 15. Hurry makes worry
ELECTRICAL SAFETY
16. Over confidence
17. Miscommunication
18. Poor quality of tools
19. Insufficient work place
20. Untrained people
21. Monkey tricks
ELECTRICAL SAFETY1) Electrical fatal accident are 10-15 % of
total fatal accident i.e. percentage is very high.2) Main electrical Hazards a) Electrical shock b) Electrical Burn c) Fire & Explosion d) Hazards due to electric welding &
cutting
ELECTRICAL SAFETY Main protection are
1) Proper fuses
2) Switch gears
3) Circuit Breakers
4) Earthlings
ELECTRICAL SAFETY Severity of shock & injury depends on 1) Magnitude of current flowing through
the body 2) Whether current A.C. or D.C. 3) Whether current passes through nervous
centers or vital organ 4) If current A.C. whether frequency low
or high
ELECTRICAL SAFETY 5) Duration of current 6) Condition of body Dry skin offers 100000 to 600000 ohms
resistance to current, when as wet skin offers only 1000 ohms resistance.
( Average body resistance of children & women is only 60 to 66% of that
of men)
ELECTRICAL SAFETY
Thus, when body is wet there is very great danger of electrical accident and even fatality. When skin is dry and a man is working with portable tool ( 220 V system) maximum current which can pass through is.
ELECTRICAL SAFETY
I = V / R
= 220/ 100000 * 1000 M A
= 2.2 M A
But when skin is wet
I = V / R
= 220/ 1000 * 1000 M A = 220 M A
ELECTRICAL SAFETY Shock may happen due to
1) Contact with bare live conductors
2) Removal of insulation of conductors
3) Short circuit due to sudden failure & short circuit current not going to earth
4) static charge on equipment discharges through human body.
ELECTRICAL SAFETY General safety measure to avoid electric shock1) Proper earthling required, record of ground
resistance required. Due to minimum earthing resistance, leakage current passes through it & not through a person.
2) Use approved insulated tools3) Use shock proof gloves, boots, tester etc.4) During electric work, metal ring or chain should
not be used
ELECTRICAL SAFETY
5) Avoid temporary wiring
6) Employ trained electrician
7) Use good insulated tested wiring
8) Isolation of machine or equipments
before electric work
9) Follow work permit system
ELECTRICAL SAFETY 10) Overloading should not be done 11) Oil type transformer to be placed out
door 12) Use automatic voltage regulators, circuit
breaker rated fuse & over voltage relays for protection from over voltage
13) Inspection by electrical inspectors also required
14) Material should be as per IS
ELECTRICAL SAFETY 15) Closure of live parts 16) Safe laying of cables 17) Lighting arrester 18) Put caution board 19) No work should be started near
electrical equipment 20) No aerial line to be installed without
approval
ELECTRICAL SAFETY 21) Defective supply line to be rectified
22) Guards on transmission lines to be provided to prevent faults due to birds.
23) Use of grounding mat of low ohmic value
24) Temperature sensitive alarms & protective relays to make alert and disconnect equipments before
overheating
ELECTRICAL SAFETY
25) Interlocks to be provided to put in to and out of service equip correctly. Do not meddle with interlocks
26) Keep ready CO2 type and other fire extinguishers
27) Double communication system required with critical area
28) Flame & smoke detection & central fire annunciation . All these systems to be checked periodically & records to be maintained
ELECTRICAL SAFETY
29) Good house keeping required including well maintenance
31) Adequate working space and means of access around each apparatus
32) Keep first aid boxes and respiratory equipment ready
ELECTRICAL SAFETY
33) Prevent higher humidity & temp near electrical insulation
34) Work with full protection in raining
35) Use of flame proof / explosion proof equips required in flammable /
explosive areas
ELECTRICAL SAFETY36) At home also ensure that all equip like
electric iron, heater, cooking range, grinder, refrigeration & water pump etc are properly earthed. Use always 3
core IS wire for such appliances. 3 plug pin should be used
37) Ensure that switches & the plugs are fixed at a reasonable height so that the children do not meddle with them
ELECTRICAL SAFETY38) Replace cracked or defective plug &
switches immediately. Do not use them by wrapping cloth or making any other make shift arrangement
39) Avoid using metallic lamp holder as far as possible
40) Replace the lamp only after switching off the supply of the lamp holder
ELECTRICAL SAFETY41) Avoid connecting additional appliances
to the existing house installations without consulting electrician
42) Always handles switch and plug points with dry hands
43) Switch off the plug points if the socket becomes hot. Hot plug points are
indications of loose or bad contact or excessive current going through the plug.
ELECTRICAL SAFETY
44) In the case of house fires, switch off the current from the main switch.
45) Look for the appliances like tea kettles, water boilers, icons & ovens etc having automatic cut off system or thermostatic control
ELECTRICAL SAFETY46) If any body comes in accidental contact
with live wire & he remains in contact with it, run & switch off the current immediately, if this can not be done.
Use dry rope or long wooden stick to separate him from contact. If there is no sign of breathing, start rendering artificial respiration till the victim regains consciousness.
ELECTRICAL SAFETY
46) Remember that electricity remains as man’s most efficient & versatile
servant so long you honor all the safety principles & follow them
otherwise it will strike so, respect electricity with due safety & take full service from if for your comfortable living.
ELECTRICAL SAFETY
47) Never use water pipes for earthling the portable electrical appliances
48) Never take risk by using cracked or defective plugs & switches as
they are extremely dangerous
49) Never put clothes on the aerial of your antenna or telephone wires
ELECTRICAL SAFETY50) Never undertake any repairs of any
electrical wiring yourself, call electrician for such repairs
51) Never use heavy current consuming appliances on lighting plug points
52) Do not pull the connecting flexible wire of plug to remove it from socked take
hold of plug itself for withdrawing it from its socket
ELECTRICAL SAFETY53) Do not allow flexible wires connecting
table fans, table lamps, etc to the plug54) Do not pour or fill in kettle or pan when
it remains on heater. Keep heater’s switch off to prevent shock
55) Portable tool operation should be checked near the isolating point, before using at the required location
ELECTRICAL SAFETY
56) Cable ( cord) should be sufficiently long to reach work place without tension
57) Plug rating should match the tool rating
58) Any switch should be operated fast
( on / off ) to prevent spark. Spark may damage the eye
ELECTRICAL SAFETY
59) While shifting portable m/c, its wire should not be bend to protect wire insulation
60) Relieve capacitors of charges before working on them
61) An unsafe man is a liability. He is a danger to himself, his fellow workers, the
equipment, the public and the organization as a whole
ELECTRICAL SAFETY
62) All motors unless they are of flame- proof type should be outside the building, room or compartment and the ventilation duct.
63) All fuses should be outside the building or compartment
64) Always treat circuit as live until you have proved them to be dead, the insulation of
the conductor may be defective
ELECTRICAL SAFETY
65) Before working on a motor on or other rotating machine make sure that it can
not be set in a motion without your permission
66) Cultivate the habit of turning your face away whenever an arc or flash may occur
67) Do not renew a blown fuse until you are satisfied to the cause and have rectified
any irregularity
ELECTRICAL SAFETY
68) Do not connect single pole switch or fuse in a neutral circuit but always connect in the live or phase wire
69) Do not temper with the meter boards and cut outs unless you are authorized to do so
70) Do not place any part of your body in circuit either to ground or across the terminal when making a connection or operating
ELECTRICAL SAFETY
71) Always report immediately to the person in charge any dangerous condition or
dangerous practice which you may observe
72) Do not allow visitors and unauthorized persons to touch or handle electrical apparatus or come within the danger zone
of high voltage apparatus
THANKS