s5 wire rope hoists - morris crane systems · unique efficient supply chain system, this makes us...

STANDING THE TEST OF TIME

S5 WIREROPE HOISTS

We’ve been in this business for 130 years, and that’s why at Morris we know that you need a business partner that you can reply on. With this in mind our ambition is to always manufacture top quality, dependable products and to deliver reliable and customer-focused service. Combined with our unique efficient supply chain system, this makes us one of the quickest responding hoist manufacturers on the market, delivering the European quality hoists our customers need fast and on-time.

CONTACT US

Morris Crane Systems

Room 601, No.105, Lane 2891,

South Qilianshan Road,

Shanghai China 200331

Tel: +86-21-36568156

Fax: +86-21-66983660

Email: [email protected]

Website: www.morriscranesystems.com

S5 WIRE ROPE HOISTS / 2

Various Size Monorail Beam European Box Girder Chinese LD Hybrid Girder

WE STAND THE TEST OF TIMEThe Morris S5 Series is the result of decades of research and global market experience. With a modern design profile and optimized load capacity, the S5 Series features reliable European-quality hoists available on an accelerated delivery timeline.

COMPATIBLE WITH VARIOUS TYPES OF GIRDERS

BETTER DESIGNED DOUBLE GIRDER/FIXED HOIST

The Morris S5 Series features a flexible trolley concept that permits hoist installation on all popular overhead girders, including monorail I-beams, European box girders as well as the Chinese LD hybrid girder. This flexibility, combined the S5’s efficient supply chain system, ensures favorable headroom dimensions and fast and on-time delivery.

S5 Series fixed hoist not only permits the fixed point lifting requirement, but also can be installed with the trolley on double girder crane with capacity from 5 ton up to 40 ton. New and unique design of the structure makes the hoist more compact, optimize the operation critical distance. The anchor bolt and longer beam design ensures the hoist to be more convenient to connect on the trolley. Bigger size bridge panel, easy to add inverter and other optional function components. Lower hoist weight makes the operation more quiet and stable.

IN-HOUSE DEVELOPMENT OF KEY TECHNOLOGY SECURING SAFETYOur R&D is the key to our thorough understanding of all customer needs. The development of the S5 series was the result of a R&D success story, in which engineers determined that our customers needed a hoist that could be installed on multiple types of bridge girders. The idea for a flexible trolley came via extensive research and testing, and eventually enabled the creation of a new innovative, adaptable hoist: The S5 series.

SPECIAL COMPACT LOW HEADROOM TROLLEY CONFIGURATIONThe special trolley configuration is suitable for a variety of girders, and minimizes the overall height of the crane from the top of the lowest constructional parts of the lifting hook to reduce the vertical space needed for crane movement and safety clearances in the building. The overall height for the building is lower; this results in reducing building structural cost due to lower crane profile that can shave a meter from the building’s overall height. Related savings are reflected in heating cost, ventilation, and other system tied to the volume of the building.

TWO SPEED CONTROAL FOR ACCURATE POSITIONING OF THE TROLLEY AND HOISTING MOVEMENTSThe hoist and trolley control system is designed to respond well to operator commands. There are smooth starts and stop features that hoist and trolley can have to help improve the positioning accuracy. Increased positioning accuracy and highly responsive hoist control improves the safety of the customer’s process. This makes the process operation smooth and efficient, increasing process performance and productivity.

HEAVY DUTY FEM CLASSIFICATIONThe overall performance of the Morris wire rope hoist’s product duty group has improved. This means the hoists boast a much longer product lifetime and are more reliable. The designs of the hoist have FEM M5 classification as standard. This increases the reliability and extends the working life of the hoist in its normal use, giving you and improved return on your investment.

S5 WIRE ROPE HOISTS/ 4

QUICK RESPONSE SPARE PARTS SERVICE

FULFILMENT TO STANDARDS

TESTED HIGH QUALITY, EUROPEAN DESIGN BASED COMPONENTSStandard components, e.g. our induction motors, gears and motors, are serially manufactured, tested European components. Components go through endurance testing in the development phase and are under strict quality control in the manufacturing phase. Tested components provide the customer with the best possible end product, making the components more reliable. Tested standard components also allow short delivery times for spare parts when needed, minimizing the crane service time. No short cuts in quality!

Due to the modular product structure and serial production of all key components, Morris products have no one-off parts. All spare parts are standardized and readily available with one of the fastest average response times on the market. Standardized components enable high availability of cost-effective spare parts. Our worldwide networks ensure the spare parts can be obtained wherever needed to reduce equipment downtime and increase each customer’s production productivity.

Morris hoists not only comply with numerous international and area specific standards, but are also actively involved in the development and formulation of new, industry wide standards. Being accredited with international and local standards gives Morris’ operations credibility and assures the customer that Morris is a company that prioritizes high quality in its products and customer service.


TESTED HIGH QUALITY, EUROPEAN DESIGN BASED COMPONENTSStandard components, e.g. our induction motors, gears and motors, are serially manufactured, tested European components. Components go though endurance testing in the development phase and are under strict quality control in the manufacturing phase. Tested components provide the customer with the best possible end product, making the components more reliable. Tested standard components also allow short delivery times for spare parts when needed, minimizing the crane service time. No short cuts in quality!

THE CHARM OF HOIST STRUCTURE INNOVATIONThe unique structure design of S5 hoist, makes it possible for Euro-type hoist to install on Chinese LD hybrid girder. We keep the original crane steel structure to save your resources and cost. The crane working class and life cycle can be significantly improved via crane upgrading, and become more stable and safe, at the same time the effective operating space can be increased. After crane upgrading, you can reduce the maintenance cost, and we can provide you good quality spare parts fast and on time.


SELECTED MORRIS, EXPERIENCE DIFFERENCELifting saferWorking more efficientlyLower cost of ownershipReduce your downtime costs


HOIST TYPE HOIST MODAL SWL

(kg)HOL(m) FEM HOISTING SPEED

(m/min)

SIN

GLE

GIR

DER

HO

IST

S5A04L02006-380/50/048-1N 2000

6M5 5.0/0.8

S5A04L02009-380/50/048-1N 9

S5A04L03206-380/50/048-1N3200

6M5 5.0/0.8

S5A04L03209-380/50/048-1N 9

S5B04L05006-380/50/048-1N5000

6M5 5.0/0.8

S5B04L05009-380/50/048-1N 9

S5C04L08009-380/50/048-1N8000

9M5 5.0/0.8

S5C04L08012-380/50/048-1N 12

S5C04L10009-380/50/048-1N10000

9M5 5.0/0.8

S5C04L10012-380/50/048-1N 12

* The total weight of hoist is the weight with minimum number of counterweight

ROPE FALLSHOISTING MOTOR

POWWER(KW)

TROLLEY SPEED(m/min)

TRAVEL MOTOR POWER(KW)

HOISTING MOTOR

ED%

TOTAL WEIGHT*(kg)

4 3.6/0.5 20/5 1 x 0.3/0.05 60%265

280

4 3.6/0.5 20/5 1 x 0.3/0.05 60%265

280

4 4.5/0.7 20/5 1 x 0.45/0.1 60%385

400

4 9/1.4 20/5 2 x 0.45/0.1 60%670

720

4 9/1.4 20/5 2 x 0.45/0.1 60%670

720

TECHNICAL SPECIFICATIONS


TECHNICAL SPECIFICATIONS

HOIST TYPE HOIST MODAL SWL

(kg)HOL(m) FEM HOISTING SPEED

(m/min)

FIXEDHOIST

S5B04F05006-380/50/048-1N 5000

6M5 5.0/0.8

S5B04F05009-380/50/048-1N 9

S5C04F10009-380/50/048-1N10000

9M5 5.0/0.8

S5C04F10012-380/50/048-1N 12

S5C06F16008-380/50/048-1N16000

8M5 3.2/0.5

S5C06F16015-380/50/048-1N 15

S5D04F20010-380/50/048-1N20000

10.5M4 5.0/0.8

S5D04F20018-380/50/048-1N 18

S5D06F20012-380/50/048-1N20000

12M6 4/0.7

S5D06F20015-380/50/048-1N 15

S5D06F25012-380/50/048-1N25000

12M5 4/0.7

S5D06F25015-380/50/048-1N 15

S5D06F30012-380/50/048-1N30000

12M4 3.2/0.5

S5D06F30015-380/50/048-1N 15

S5D08F32011-380/50/048-1N32000

11M5 3.2/0.5

S5D08F32015-380/50/048-1N 15

S5D08F40011-380/50/048-1N40000

11M4 2.5/0.4

S5D08F40015-380/50/048-1N 15

ROPE FALLSHOISTING MOTOR

POWWER(KW)

TROLLEY SPEED(m/min)

TRAVEL MOTOR POWER(KW)

HOISTING MOTOR

ED%

TOTAL WEIGHT*(kg)

4 4.5/0.7 - - 60%250

265

4 9/1.4 - - 60%505

530

6 9/1.4 - - 60%720

815

4 18/3 - - 60%980

1060

6 15/2.5 - - 60%1120

1175

6 18/3 - - 60%1120

1175

6 18/3 - - 60%1120

1175

8 18/3 - - 60%1255

1330

8 18/3 - - 60%1255

1330

HOIST TYPE

HOL(m)

L1(mm)

L2(mm)

L4(mm)

L5(mm)

L9(mm)

W1(mm)

W2(mm)

S5A

6 930 675 400 629 - 97 240

9 1112 857 400 811 - 143 240

S5B

6 1018 712 439 680 - 100 253

9 1202 896 439 864 - 146 253

S5C

9 1132 814 572 1125 786 117 297

12 1282 964 572 1275 936 155 297

HOIST TYPE

H1(mm)

H2(mm)

H3(mm)

H4(mm)

H5(mm)

D1(mm)

D2(mm)

S5A 500 201 50 41.5 31 100 63

S5B 575 242 40 42 39 125 63

S5C 768 254 42.5 59 39 125 63

HOIST TYPE

B(mm)

C(mm)

L3(mm)

L6(mm)

L7(mm)

L8(mm)

S5A 116-410 470-520 555 50 138 162.5

S5B 116-410 540-600 576.5 104 163 174

S5C 116-490 670-750 604 67 141 198

SINGLE GIRDER S5A/S5B SINGLE GIRDER S5C


S5A

S5B

S5C

HOIST TYPE

HOL(m)

R(mm)

L1(mm)

L2(mm)

L3(mm)

L5(mm)

W1(mm)

W2(mm)

5 TON

6 1150 1250 712 160 206 100 530

9 1300 1400 896 210 256 146 580

10 TON

9 1150 1250 814 120 198 117 534

12 1300 1400 964 150 228 155 564

16 TON

8 2000 2150 964 835 92 100 1000

15 2400 2550 1510 740 92 190 900

HOIST TYPE

L4(mm)

L6(mm)

H1(mm)

H2(mm)

H3(mm)

H4(mm)

W3(mm)

W4(mm)

5 TON 50 612 535 311 224 180 225 175

10 TON 50 612 716 430 286 118 230 170

16 TON 70 612 716 215 - - 290 210

HOIST TYPE

E1(mm)

E2(mm)

E3(mm)

E4(mm)

E5(mm)

E6(mm)

C(mm)

D(mm)

5 TON 35 75 180 224 400 263 570 18

10 TON 35 75 180 234 400 410 765 18

16 TON 35 75 280 234 500 395 1300 18


FIXED HOIST S5B-5 TON/10 TON FIXED HOIST S5C-16 TON


HOIST TYPE

HOL(m)

H(mm)

L2(mm)

L6(mm)

L7(mm)

W1(mm)

W2(mm)

20 TON

10.5 809 562 451 591 93 669

18 809 832 721 861 160 939

12 809 832 721 861 105 965

15 809 1022 911 1051 137 1155

25 TON30 TON

12 809 832 721 861 105 965

15 809 1022 911 1051 137 1155

HOIST TYPE

L1(mm)

L3(mm)

L4(mm)

L5(mm)

L8(mm)

W3(mm)

W4(mm)

20 TON(M4) 405 794 40 529 100 378 412

20 TON(M6) 405 794 40 529 100 385 405

25 TON30 TON 405 794 40 529 100 385 405

HOIST TYPE

E1(mm)

E2(mm)

E3(mm)

E4(mm)

E(mm)

C(mm)

D(mm)

20 TON(M4) 790 106 115 45 1098 1306 18

20 TON(M6) 790 106 115 45 1098 1346 18

25 TON30 TON 790 106 115 45 1098 1346 18

FIXED HOIST S5D-20 TON (M4/M6) FIXED HOIST S5D-25 TON/30 TON


FIXED HOIST S5D-32 TON/40 TON

HOIST TYPE

HOL(m)

H(mm)

L2(mm)

L6(mm)

L7(mm)

W1(mm)

W2(mm)

32 TON40 TON

11 809 1022 911 1051 103 1180

15 809 1272 1161 1301 134 1430

HOIST TYPE

L1(mm)

L3(mm)

L4(mm)

L5(mm)

L8(mm)

W3(mm)

W4(mm)

32 TON40 TON 405 794 40 529 100 405 385

HOIST TYPE

E1(mm)

E2(mm)

E3(mm)

E4(mm)

E(mm)

C(mm)

D(mm)

32 TON40 TON 790 106 115 45 1098 1346 18

S5 hoist standard featuresHoisting

- Strain Gauge limit switch as overload protector - standard activation at 110%

- 2 - step hoisting limit switch

Hoist motor

- Two-speed pole-change hoisting motor, 6:1 speed ratio

- 60% ED

- F class insulation

- IP 55 protection

- Klaxon type bimetal switch for thermal protection

Hook

- Design RSN, hook forging strength class,4-roped: V DIN 15400, 6/8-roped: T DIN 15400 10t:size 4, 5t:size 2.5, 3.2t:size 1.6 (DIN15401) 20t(4-roped): size 6, 20t(6-roped)/25t/ 30t: size 10, 32t/40t: size 12 (DIN15401)

- Safety latch

Rope reeving- EN-GJS-500-7 cast iron rope guide

- EN-GJS-700-3 rope sheaves

- Rope sheave / rope diameter ratio according to ISO M5 duty class as minimum, big capacity up to M6

Travelling

- Low headroom trolley flange width range 116 - 410 mm (116 - 490mm for S5C trolley).

- One travel motors in trolley (Two travel motors for S5C trolley).

- EN-GJS-500-7 cast iron flanged rail wheel, 1 driven by travelling machinery (two driven for S5C trolley)

- 4 pcs rubber buffers

- Jump-off protection in single girder trolleys (L)

- Axis failure protection in single girder trolley (L)

Travel Machinery

- 2-speed motor with DC brake

- Standard trolley speed 20/5 m/min

- 40% ED

Electrical outfit

- Standard 3-phase voltage 50Hz: 380V - 415V

- Standard control voltage 48V / 50 Hz

- Assembly according to IEC standard

- IP54 steel control panel

- Solo hoist equipment (option) Power supply to the solo hoist is fed directly from the power supply line. Solo hoist equipment includes in addition to the standard electrics main line contactor and control voltage transformer (with primary and secondary protection) in the hoist control panel.NOTE: Hoist control device need to be defined (Solo Hoist or Crane Control)

- Pendant push button station is connected directly to the hoist panel and suspended from the hoist panel support. Pendant cable length (PEN02) shall be given, otherwise height of lift is cable length. (Option)

- Loose cable end for pendant cable

Environments - Ambient temperature - 10℃ . . . + 40℃

Surface treatment

- Epoxy paint. Thickness 80/120 μ (Powder/Wet painting) for load carrying parts

- Color grey & yellow

Marking

- Holst type plate incl. CE mark

- Rope code sticker

- Hoist sticker: Load & type of designation

- Hoist sticker

Documents - Hoist Owner’s Manual - Hoist test certificate - Wire rope certificate - Hook certificate

Delivery - Enclosed plywood box or open crate - Water and dust protection plastic around the hoist

We’ve been in this business for 130 years, and that’s why at Morris we know that you need a business partner that you can reply on. With this in mind our ambition is to always manufacture top quality, dependable products and to deliver reliable and customer-focused service. Combined with our unique efficient supply chain system, this makes us one of the quickest responding hoist manufacturers on the market, delivering the European quality hoists our customers need fast and on-time.

CONTACT US

Morris Crane Systems

Room 601, No.105, Lane 2891,

South Qilianshan Road,

Shanghai China 200331

Tel: +86-21-36568156

Fax: +86-21-66983660

Email: [email protected]

Website: www.morriscranesystems.com