retroexcavadora john deere 310g

218
Safety—Safety Features TX03768,0000B8D –19–07SEP01–1/1 Safety Features 1 2 3 5 6 13 12 11 14 15 17 16 10 9 8 7 4 T145296 T145296 –UN–05SEP01 Please remember, the operator is the key to preventing accidents. 1. Headlights/Taillights. Two front halogen driving/work lights and two rear halogen work lights. 2. Signal/Warning Lights. Roof mounted turning signal lights and warning lights for on-road use. 3. ROPS Protection. Certified rollover protection structure surrounds the operator. Integral roof provides overhead protection. 4. Seat Position Sensor. An audio/visual warning alerts operator when FNR is in forward/ reverse and the seat turned toward the backhoe position. 5. Interior Rearview Mirror. Offers the operator a view of activity behind him. 6. Handholds. Large and conveniently placed, make it easy to enter or exit the operator’s station. 7. Loader Boom Service Lock. Provided for working on or around this machine with the boom raised. 8. Engine Fan Guard. A secondary engine fan guard inside engine compartment encloses rotating fan blades. 9. Bypass Start Protection. Shielding over the starter solenoid helps prevent dangerous bypass starting. 10. Ground-Level Fueling, Daily Service Checks. Ground-level fueling feature eliminates the need to climb on the machine to fuel it. 11. Steps. Wide, skid-resistant steps provide excellent footing for getting in/out of operator’s station. 12. Independent Parking/Secondary Brake. Independent, electrically controlled, parking brake electrically engages when the engine is stopped. 13. Neutral Start. Prevents the engine from being started unless FNR control is in neutral. 14. Backup Alarm. Alerts bystanders when the machine is shifted into reverse. 15. Seat Belt Retractors. Seatbelt retractors help keep belts clean and convenient to use. 16. Exceptional Visibility. Views to either side and front or rear working tools are unrestricted. 17. Operator Manual Holder. A sealed manual holder keeps manual clean and dry. 1-1-1 012704 PN=7

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  • SafetySafety Features

    TX03768,0000B8D 1907SEP011/1

    Safety Features

    12 3

    5

    6

    13

    12

    11

    14

    15

    17

    16

    10 987

    4

    T145296 T145

    296

    UN

    05S

    EP01

    Please remember, the operator is the key topreventing accidents.

    1. Headlights/Taillights. Two front halogendriving/work lights and two rear halogen work lights.

    2. Signal/Warning Lights. Roof mounted turningsignal lights and warning lights for on-road use.

    3. ROPS Protection. Certified rollover protectionstructure surrounds the operator. Integral roofprovides overhead protection.

    4. Seat Position Sensor. An audio/visual warningalerts operator when FNR is in forward/ reverse andthe seat turned toward the backhoe position.

    5. Interior Rearview Mirror. Offers the operator aview of activity behind him.

    6. Handholds. Large and conveniently placed, make iteasy to enter or exit the operators station.

    7. Loader Boom Service Lock. Provided for workingon or around this machine with the boom raised.

    8. Engine Fan Guard. A secondary engine fan guardinside engine compartment encloses rotating fanblades.

    9. Bypass Start Protection. Shielding over the startersolenoid helps prevent dangerous bypass starting.

    10. Ground-Level Fueling, Daily Service Checks.Ground-level fueling feature eliminates the need toclimb on the machine to fuel it.

    11. Steps. Wide, skid-resistant steps provide excellentfooting for getting in/out of operators station.

    12. Independent Parking/Secondary Brake.Independent, electrically controlled, parking brakeelectrically engages when the engine is stopped.

    13. Neutral Start. Prevents the engine from beingstarted unless FNR control is in neutral.

    14. Backup Alarm. Alerts bystanders when themachine is shifted into reverse.

    15. Seat Belt Retractors. Seatbelt retractors helpkeep belts clean and convenient to use.

    16. Exceptional Visibility. Views to either side andfront or rear working tools are unrestricted.

    17. Operator Manual Holder. A sealed manual holderkeeps manual clean and dry.

    1-1-1 012704PN=7

  • SafetyGeneral Precautions

    TX03679,00016CC 1921AUG001/1

    Recognize Safety Information

    T133

    555

    UN

    28A

    UG00

    T133

    588

    19

    28A

    UG00

    This is the safety alert symbol. When you see thissymbol on your machine or in this manual, be alertfor the potential of personal injury.

    Follow the precautions and safe operating practiceshighlighted by this symbol.

    A signal word DANGER, WARNING, or CAUTION isused with the safety alert symbol. DANGER identifies themost serious hazards.

    On your machine, DANGER signs are red in color,WARNING signs are orange, and CAUTION signs areyellow. DANGER and WARNING signs are located nearspecific hazards. General precautions are on CAUTIONlabels.

    TX03679,00016F9 1928JAN031/1

    Follow Safety Instructions

    T133

    556

    UN

    24A

    UG00

    Read the safety messages in this manual and on themachine. Follow these warnings and instructions carefully.Review them frequently. Keep safety signs in goodcondition. Replace missing or damaged safety signs. Besure new equipment components and repair parts includethe current safety signs. Replacement safety signs areavailable from your authorized John Deere dealer.

    Be sure all operators of this machine understand everysafety message. Replace operators manual and safetylabels immediately if missing or damaged.

    1-2-1 012704PN=8

  • SafetyGeneral Precautions

    TX03679,00016FA 1930OCT001/1

    Operate Only If Qualified

    Do not operate this machine unless you have read theoperators manual carefully and you have beenqualified by supervised training and instruction.

    Familiarize yourself with the job site and yoursurroundings before operating. Try all controls and

    machine functions with the machine in an open areabefore starting to work.

    Know and observe all safety rules that may apply toyour work situation and your work site.

    TX03679,00016D0 1930OCT001/1

    Wear Protective Equipment

    TS20

    6UN

    23A

    UG88

    Guard against injury from flying pieces of metal or debris;wear goggles or safety glasses.

    Wear close fitting clothing and safety equipmentappropriate to the job.

    Prolonged exposure to loud noise can cause impairmentor loss of hearing. Wear suitable hearing protection suchas earmuffs or earplugs to protect against objectionable oruncomfortable loud noises.

    TX03679,00016B7 1912MAY031/1

    Avoid Unauthorized Machine Modifications

    Modifications of this machine, or addition ofunapproved products or attachments, may affectmachine stability or reliability, and may create a hazardfor the operator or others near the machine. Theinstaller of any modification which may affect theelectronic controls of this machine is responsible forestablishing that the modification does not adverselyaffect the machine or its performance.

    Always contact an authorized dealer before makingmachine modifications that change the intended use,weight or balance of the machine, or that altermachine controls, performance or reliability.

    1-2-2 012704PN=9

  • SafetyGeneral Precautions

    TX03679,0001734 1925SEP001/1

    Inspect Machine

    T660

    7AQ

    UN

    18O

    CT88

    Inspect machine carefully each day by walking around itbefore starting.

    Keep all guards and shields in good condition andproperly installed. Fix damage and replace worn or brokenparts immediately. Pay special attention to hydraulichoses and electrical wiring.

    TX03679,00016D2 1930OCT001/1

    Stay Clear Of Moving Parts

    T133

    592

    UN

    12S

    EP01Entanglements in moving parts can cause serious injury.

    Stop engine before examining, adjusting or maintainingany part of machine with moving parts.

    Keep guards and shields in place. Replace any guard orshield that has been removed for access as soon asservice or repair is complete.

    TX03679,00016D3 1930OCT001/1

    Avoid High-Pressure Fluids

    T133

    509

    UN

    31O

    CT00

    T133

    840

    UN

    20S

    EP00

    This machine uses a high-pressure hydraulic system.Escaping fluid under pressure can penetrate the skincausing serious injury.

    Never search for leaks with your hands. Protect hands.Use a piece of cardboard to find location of escaping fluid.Stop engine and relieve pressure before disconnectinglines or working on hydraulic system.

    If hydraulic fluid penetrates your skin, see a doctorimmediately. Injected fluid must be removedsurgically within hours or gangrene may result.Contact a knowledgeable medical source or the Deere &Company Medical Department in Moline, Illinois, U.S.A.

    1-2-3 012704PN=10

  • SafetyGeneral Precautions

    TX03679,00016D4 1914SEP001/1

    Beware Of Exhaust Fumes

    T133

    546

    UN

    24A

    UG00

    Prevent asphyxiation. Engine exhaust fumes can causesickness or death.

    If you must operate in a building, provide adequateventilation. Use an exhaust pipe extension to remove theexhaust fumes or open doors and windows to bringoutside air into the area.

    TX03679,00016F5 1925SEP001/1

    Prevent Fires

    T133

    552

    UN

    14S

    EP00

    T133

    553

    UN

    07S

    EP00

    T133

    554

    UN

    07S

    EP00

    Handle Fuel Safely: Store flammable fluids away fromfire hazards. Never refuel machine while smoking or whennear sparks or flame.

    Clean Machine Regularly: Keep trash, debris, greaseand oil from accumulating in engine compartment, aroundfuel lines, hydraulic lines and electrical wiring. Never storeoily rags or flammable materials inside a machinecompartment.

    Maintain Hoses and Wiring: Replace hydraulic hosesimmediately if they begin to leak, and clean up any oilspills. Examine electrical wiring and connectors frequentlyfor damage.

    Keep A Fire Extinguisher Available: Always keep amulti-purpose fire extinguisher on or near the machine.Know how to use extinguisher properly.

    TX03679,000174A 1914SEP001/1

    Prevent Battery Explosions

    TS20

    4UN

    23A

    UG88

    Battery gas can explode. Keep sparks, lighted matches,and open flame away from the top of battery.

    Never check battery charge by placing a metal objectacross the posts. Use a voltmeter or hydrometer.

    Do not charge a frozen battery; it may explode. Warmbattery to 16 C (60 F).

    1-2-4 012704PN=11

  • SafetyGeneral Precautions

    TX03679,00016D7 1905AUG021/1

    Handle Chemical Products Safely

    T133

    580

    UN

    25A

    UG00

    Exposure to hazardous chemicals can cause seriousinjury. Under certain conditions, lubricants, coolants,paints and adhesives used with this machine may behazardous.

    If uncertain about safe handling or use of these chemicalproducts, contact your authorized dealer for a MaterialSafety Data Sheet (MSDS) or go to internet websitehttp://www.jdmsds.com. The MSDS describes physicaland health hazards, safe use procedures, and emergencyresponse techniques for chemical substances. FollowMSDS recommendations to handle chemical productssafely.

    TX03679,0001733 1917APR011/1

    Dispose Of Waste Properly

    T133

    567

    UN

    25A

    UG00

    Improper disposal of waste can threaten the environment.Fuel, oils, coolants, filters and batteries used with thismachine may be harmful if not disposed of properly.

    Never pour waste onto the ground, down a drain, or intoany water source.

    Air conditioning refrigerants can damage the atmosphere.Government regulations may require using a certifiedservice center to recover and recycle used refrigerants.

    If uncertain about the safe disposal of waste, contact yourlocal environmental or recycling center or your authorizeddealer for more information.

    TX03679,000174B 1914SEP001/1

    Prepare For Emergencies

    TS29

    1UN

    23A

    UG88

    Be prepared if an emergency occurs or a fire starts.

    Keep a first aid kit and fire extinguisher handy.

    Keep emergency numbers for doctors, ambulance service,hospital, and fire department near your telephone.

    1-2-5 012704PN=12

  • SafetyOperating Precautions

    TX03679,00016F2 1914SEP001/1

    Use Steps And Handholds Correctly

    T133

    468

    UN

    30A

    UG00

    Prevent falls by facing the machine when you get on andoff. Maintain 3-point contact with steps and handrails.Never use machine controls as handholds.

    Use extra care when mud, snow, or moisture presentslippery conditions. Keep steps clean and free of greaseor oil. Never jump when exiting machine. Never mount ordismount a moving machine.

    TX03679,0001799 1902MAY011/1

    Start Only From Operators Seat

    T133

    715

    UN

    07S

    EP00Avoid unexpected machine movement. Start engine only

    while sitting in operators seat. Ensure all controls andworking tools are in proper position for a parked machine.

    Never attempt to start engine from the ground. Do notattempt to start engine by shorting across the startersolenoid terminals.

    TX03679,00016DD 1917OCT001/1

    Use And Maintain Seat Belt

    T133

    716

    19

    14S

    EP00Use seat belt when operating machine. Remember to

    fasten seat belt when loading and unloading from trucksand during other uses.

    Examine seat belt frequently. Be sure webbing is not cutor torn. Replace seat belt immediately if any part isdamaged or does not function properly.

    The complete seat belt assembly should be replacedevery three years, regardless of appearance.

    1-3-1 012704PN=13

  • SafetyOperating Precautions

    TX03768,0000B8A 1926OCT011/1

    Prevent Unintended Machine MovementPARK BRAKE

    Always set parking brakebefore leaving seat.After startup, cycle parkbrake switch ON/OFF torelease park brake.

    ON OFF

    T147

    434

    19

    26O

    CT01

    Always set the park lock brake switch to the ONposition before leaving the operators seat for anyreason.

    Be careful not to accidentally actuate steering, travel orother controls. Engage park brake and lower workequipment to the ground during work interruptions. Stopthe engine before allowing anyone to approach themachine. Follow proper parking procedures before leavingthe operators station.

    HG31779,00001D2 1923JAN031/1

    Prevent Unintended Machine MovementIfEquipped With Pilot Controls

    T164

    252

    UN

    21J

    AN03

    Be careful not to accidentally actuate control levers whenco-workers are present. Always lock hydraulics onbackhoe during work interruptions. Lock hydraulics beforeallowing anyone to approach machine.

    1-3-2 012704PN=14

  • SafetyOperating Precautions

    TX03768,0000BAA 1921DEC011/1

    Avoid Work Site Hazards

    T147

    554

    UN

    01N

    OV0

    1T1

    4755

    5UN

    13D

    EC01

    Avoid contact with gas lines, buried cables and waterlines. Call utility line location services to identify allunderground utilities before you dig.

    Prepare work site properly. Avoid operating nearstructures or objects that could fall onto the machine.Clear away debris that could move unexpectedly if runover.

    Avoid boom or attachment contact with overheadobstacles or overhead electrical lines. Never move anypart of machine or load closer than 3 m (10 ft) plus twicethe line insulator length to overhead wires.

    Keep bystanders clear at all times. Use barricades or asignal person to keep vehicles and pedestrians away. Usea signal person if moving machine in congested areas orwhere visibility is restricted. Always keep signal person inview. Coordinate hand signals before starting machine.

    Operate only on solid footing with strength sufficient tosupport machine. Be especially alert working nearembankments or excavations.

    Avoid working under over-hanging embankments orstockpiles that could collapse on machine.

    TX03768,0000BAF 1921NOV011/1

    Keep Riders Off Machine

    T148

    715

    UN

    06D

    EC01

    Only allow the operator on the machine. Keep riders off.

    Riders on machine are subject to injury such as beingstruck by foreign objects and being thrown off of themachine. Riders also obstruct the operators view resultingin the machine being operated in an unsafe manner.

    1-3-3 012704PN=15

  • SafetyOperating Precautions

    TX03768,0000B8B 1906SEP011/1

    Avoid Backover Accidents

    T145

    317

    UN

    06S

    EP01

    Before moving machine, be sure all persons are clearof the machine travel path. Turn around and lookdirectly for best visibility. Use mirror to assist in checkingbehind the machine. Keep windows and mirror clean andin good repair.

    Be certain backup warning alarm is working properly.

    Use a signal person when backing if view isobstructed or when in close quarters. Keep signalperson in view at all times. Use prearranged hand signalsto communicate.

    TX03768,0000BA3 1926OCT011/1

    Avoid Machine Tipover

    T147

    495

    19

    26O

    CT01

    Use seat belt at all times.

    Do not jump if the machine tips. You will be unlikely tojump clear and the machine may crush you.

    Load and unload from trucks or trailers carefully. Besure truck is wide enough and secured on a firm levelsurface. Use loading ramps and attach them properly totruck bed.

    Be careful on slopes. Use extra care on soft, rocky orfrozen ground because machine may slip sideways inthese conditions.

    Ensure solid footing. Use extra care when operating onstockpile materials, or near banks or excavations that maycave-in and cause machine to tip or fall.

    1-3-4 012704PN=16

  • SafetyOperating Precautions

    TX03679,00016F0 1914SEP001/1

    Add And Operate Attachments Safely

    Always verify compatibility of attachments by contactingyour authorized dealer. Adding unapproved attachmentsmay affect machine stability or reliability, and may createa hazard for others near the machine.

    Ensure that a qualified person is involved in attachmentinstallation. Add guards to machine if operator protectionis required or recommended. Verify that all connectionsare secure and attachment responds properly to controls.

    Carefully read attachment manual and follow allinstructions and warnings. In an area free of bystandersand obstructions, carefully operate attachment to learn itscharacteristics and range of motion.

    TX03768,0000B70 1921DEC011/1

    Use Special Care When Operating

    T148

    749

    UN

    05D

    EC01

    T147

    438

    UN

    26O

    CT01

    Never use the loader to lift people. Do not allow anyoneto ride in the bucket or use the bucket as a work platform.

    Operate carefully with raised loads. Raising the loadreduces machine stability, especially on side slopes onsoft terrain. Drive and turn slowly with a raised load.

    Ensure that objects in the bucket are secure. Do notattempt to lift or carry objects that are too big or too longto fit inside the bucket unless secured with an adequatechain or other device. Keep bystanders away from raisedloads.

    Be careful when lifting objects. Never attempt to liftobjects too heavy for your machine. Assure machinestability and hydraulic capability with a test lift beforeattempting other maneuvers. Use an adequate chain orsling and proper rigging techniques to attach and stabilizeloads.

    Never lift an object above or near another person.

    1-3-5 012704PN=17

  • SafetyOperating Precautions

    TX03679,00017C8 1914JUN011/1

    Operating Or Traveling On Public Roads

    T141

    891

    UN

    22M

    AY01

    Machines that work near vehicle traffic or travel slowerthan normal highway speeds must have proper lightingand markings to assure they are visible to other drivers.

    Install additional lights, beacons, slow moving vehicle(SMV) emblems, or other devices and use as required tomake the machine visible and identify it as a workmachine. Check state and local regulations to assurecompliance. Keep these devices clean and in workingcondition.

    TX03679,000179F 1920APR011/1

    Inspect and Maintain ROPS

    A damaged roll-over protective structure (ROPS)should be replaced, not reused.

    The protection offered by ROPS will be impaired ifROPS is subjected to structural damage, is involved inan overturn incident, or is in any way altered bywelding, bending, drilling, or cutting.

    If ROPS was loosened or removed for any reason,inspect it carefully before operating the machine again.

    To maintain the ROPS:

    Replace missing hardware using correct gradehardware.

    Check hardware torque. Check isolation mounts for damage, looseness or

    wear; replace them if necessary. Check ROPS for cracks or physical damage.

    1-3-6 012704PN=18

  • SafetyMaintenance Precautions

    TX03679,0001809 1918SEP011/1

    Park And Prepare For Service Safely

    T133

    332

    19

    14D

    EC01

    TS22

    9UN

    23A

    UG88

    Warn others of service work. Always park and prepareyour machine for service or repair properly.

    Park machine on a level surface and lower equipmentto the ground.

    Engage park brake. Stop engine and remove key. Attach a Do Not Operate tag in an obvious place in

    the operators station.

    Securely support machine or attachment before workingunder it.

    Do not support machine with any hydraulically actuatedtools or attachments.

    Do not support machine with cinder blocks or woodenpieces that may crumble or crush.

    Do not support machine with a single jack or otherdevices that may slip out of place.

    Always install boom lock before working on or aroundthis machine with the loader boom raised.

    Understand service procedures before beginning repairs.Keep service area clean and dry. Use two peoplewhenever the engine must be running for service work.

    DX,RCAP 1904JUN901/1

    Service Cooling System Safely

    TS28

    1UN

    23A

    UG88

    Explosive release of fluids from pressurized coolingsystem can cause serious burns.

    Shut off engine. Only remove filler cap when cool enoughto touch with bare hands. Slowly loosen cap to first stopto relieve pressure before removing completely.

    1-4-1 012704PN=19

  • SafetyMaintenance Precautions

    DX,PAINT 1924JUL021/1

    Remove Paint Before Welding or Heating

    TS22

    0UN

    23A

    UG88

    Avoid potentially toxic fumes and dust.

    Hazardous fumes can be generated when paint is heatedby welding, soldering, or using a torch.

    Remove paint before heating:

    Remove paint a minimum of 101 mm (4 in.) from areato be affected by heating. If paint cannot be removed,wear an approved respirator before heating or welding.

    If you sand or grind paint, avoid breathing the dust.Wear an approved respirator.

    If you use solvent or paint stripper, remove stripper withsoap and water before welding. Remove solvent orpaint stripper containers and other flammable materialfrom area. Allow fumes to disperse at least 15 minutesbefore welding or heating.

    Do not use a chlorinated solvent in areas where weldingwill take place.

    Do all work in an area that is well ventilated to carry toxicfumes and dust away.

    Dispose of paint and solvent properly.

    TX03679,00016D5 1902OCT001/1

    Make Welding Repairs Safely

    T133

    547

    UN

    31A

    UG00

    NOTE: Disable electrical power before welding. Turn offmain battery switch or disconnect positive batterycable. Separate harness connectors to engine andvehicle microprocessors.

    Avoid welding or heating near pressurized fluid lines.Flammable spray may result and cause severe burns ifpressurized lines fail as a result of heating. Do not let heatgo beyond work area to nearby pressurized lines.

    Remove paint properly. Do not inhale paint dust or fumes.Use a qualified welding technician for structural repairs.Make sure there is good ventilation. Wear eye protectionand protective equipment when welding.

    1-4-2 012704PN=20

  • SafetyMaintenance Precautions

    TX03679,0001745 1925SEP001/1

    Drive Metal Pins Safely

    T133

    738

    UN

    14S

    EP00Always wear protective goggles or safety glasses and

    other protective equipment before striking hardened parts.Hammering hardened metal parts such as pins andbucket teeth may dislodge chips at high velocity.

    Use a soft hammer or a brass bar between hammer andobject to prevent chipping.

    1-4-3 012704PN=21

  • SafetySafety Signs

    HG31779,00002B4 1919MAY031/2

    Safety Signs (S.N. 910056919463)

    T190

    246

    19

    12M

    AY03

    Safety Signs (S.N. 910056919463)

    1-5-1 012704PN=22

    Continued on next page

  • SafetySafety Signs

    HG31779,00002B4 1919MAY032/2

    T164

    250

    19

    21J

    AN03

    Safety Signs (S.N. 910056919463)

    1-5-2 012704PN=23

  • SafetySafety Signs

    HG31779,00001C6 1921JAN031/2

    Safety Signs (S.N. 919464)

    T190

    116

    19

    12M

    AY03

    Safety Signs (S.N. 919464)

    1-5-3 012704PN=24

    Continued on next page

  • SafetySafety Signs

    HG31779,00001C6 1921JAN032/2

    T190

    117

    19

    12M

    AY03

    Safety Signs (S.N. 919464)

    1-5-4 012704PN=25

  • OperationOperators Station

    HG31779,00001C3 1913JAN031/1

    Pedals and Levers

    T163

    833B

    UN

    13J

    AN03

    1Backhoe Control Lever2Boom Lock Lever3Backhoe Auxiliary Hydraulic Function Foot Pedal

    HG31779,00001C4 1913JAN031/1

    Pedals and LeversIf Equipped With PilotControls

    T163

    834B

    UN

    13J

    AN03

    1Backhoe Pilot Controls2Boom Lock Lever3Backhoe Auxiliary Hydraulic Function Foot Pedal

    2-1-1 012704PN=26

  • OperationOperators Station

    TX03679,000183A 1924JAN021/3

    Display Monitor Functions

    T155

    443D

    UN

    03J

    UL02

    1Select Button 5Fuel Level Gauge 8Seat Belt Indicator/Park 11Check Service Code2Display Window 6Hydraulic Oil Filter Brake Indicator Indicator3Engine Coolant Indicator 9Engine Alternator Voltage 12Stop Indicator

    Temperature Gauge 7Engine Air Filter Restriction Indicator4Converter Oil Temperature Indicator 10Engine Oil Pressure

    Gauge Indicator

    The display monitor has three modes of operation:

    IMPORTANT: Prevent possible machine damage.Do not operate machine whenmonitor is inoperable,malfunctioning, or does notsuccessfully complete self test.

    BULB CHECK MODE: With the engine not running,turning the key switch to On puts the displaymonitor in bulb check mode. In this mode, themonitor alarm beeps, all gauges and indicators light,and all gauge needles cycle from minimum to12-oclock positions before registering currentreadings. Bulb check mode lasts five seconds, toallow the operator time to verify that all displayelements are functional.

    KEY SWITCH ON, ENGINE NOT RUNNING MODE:With key switch On but the engine not running, allgauges (35), and the alternator voltage indicator(9) remain lit. Press and hold the select button tocycle the display window between three displays.

    ENGINE RUNNING MODE: Monitor panel entersengine running mode after bulb check mode whenthe engine is started. In engine running mode,current status of machine is displayed on the displaywindow, gauges, and indicators. Press and hold theselect button to cycle the display window betweenthree displays.

    1Select Button: With key switch On, press andhold the select button to cycle between displays on thedisplay window.

    2Display Window: The display window has fourdisplays. Press and hold the select button to cyclebetween displays on the display window when themonitor panel is active:

    Hour Meter Engine rpm Battery Voltage Service Code

    2-1-2 012704PN=27

    Continued on next page

  • OperationOperators Station

    TX03679,000183A 1924JAN022/3

    3Engine Coolant Temperature Gauge: Whenengine coolant temperature is too high the gaugeneedle will enter red zone, STOP indicator will light,and alarm will sound. Do not stop engine. Reduce loadand run engine at slow idle for 12 minutes. If gaugeneedle does not fall to an acceptable operating level,stop engine. See your authorized dealer.

    4Transmission and Torque Converter OilTemperature Gauge: When transmission oiltemperature is too high, gauge needle will enter redzone, STOP indicator will light, and alarm will sound.Reduce load immediately, shift into NEUTRAL and runengine at slow idle. Inspect for plugged oil cooler.

    5Fuel Level Gauge: The gauge shows the level offuel in the tank. Fuel level gauge needle will enter redzone when fuel level in tank is low.

    6Hydraulic Oil Filter Restriction Indicator:

    IMPORTANT: If hydraulic oil filter restrictionindicator lights and hydraulic oil iswarm, change filter as soon aspossible to prevent damage.

    Indicator will light when hydraulic oil filter element isrestricted.

    NOTE: Cold oil can cause indicator to lighttemporarily. Allow time for oil to warm up andindicator to go out before servicing filter.

    7Engine Air Filter Restriction Indicator: Indicatorwill light when air filter elements are restricted. Cleanor change filter elements.

    8Seat Belt/Park Brake Indicator: Indicator will lightat engine startup and stay lit for 5 seconds. Withengine running, indicator will come on when parkbrake is engaged.

    9Engine Alternator Voltage Indicator: Indicator willlight when alternator output voltage drops below 12V.Check electrical system or recharge battery, ifnecessary.

    10Engine Oil Pressure Indicator:

    IMPORTANT: Prevent possible engine damage. Ifengine oil pressure indicator lightcomes on while operating, stopmachine. STOP ENGINEIMMEDIATELY.

    When engine oil pressure is low, indicator will light,STOP indicator will flash and alarm will sound. Stopmachine. STOP ENGINE IMMEDIATELY.

    11Check Service Code Indicator: A four digitservice code will appear in display window. See yourauthorized dealer.

    12Stop Indicator:

    IMPORTANT: If STOP indicator lights and alarmsounds for more than ten secondswith engine oil pressure indicator lit,stop machine immediately andinvestigate cause of problem.

    If STOP indicator lights and alarmsounds for more than ten secondswith engine coolant temperaturegauge needle in red zone, reduceload and run engine for 12 minutesat slow idle to allow time to cool. IfSTOP indicator remains lit andengine coolant temperature gaugeneedle does not fall to an acceptableoperating temperature, stop engineand investigate problem. Do notrestart engine until problem hasbeen corrected.

    The STOP indicator lights and alarm sounds when:

    Engine oil pressure is low. Engine coolant temperature is excessively high. FNR lever is shifted into Forward F or Reverse R

    with park brake ON.

    2-1-3 012704PN=28

    Continued on next page

  • OperationOperators Station

    TX03679,000183A 1924JAN023/3

    FNR lever is shifted into Forward F or Reverse Rwith park brake OFF and seat rotated toward thebackhoe position.

    2-1-4 012704PN=29

  • OperationOperators Station

    HG31779,00002B2 1919MAY031/3

    Right-Side Console Functions

    T155

    443C

    UN

    31M

    AY02

    S.N.919464Shown

    1Park Brake Switch 7Key Switch 11Defroster, Heater, and Air 14Patter Select SwitchIf2Start Aid ButtonIf 8Air Suspension Seat Height Conditioner SwitchIf Equipped (S.N. 919464)

    Equipped Adjustment SwitchIf Equipped 15Horn Button3MFWD SwitchIf Equipped Equipped 12Temperature Control 16Side Docking Lights4Ride Control Switch and 9Not Used (S.N. 910056 KnobIf Equipped SwitchIf Equipped

    IndicatorIf Equipped 919463) 13Blower Speed KnobIf 17Rear Work Lights Switch5Beacon SwitchIf 9Rear Wiper SwitchIf Equipped

    Equipped Equipped (S.N.919464) 14Rear Wiper SwitchIf6Quick Disconnect Switch 10Auxiliary Hydraulic Equipped (S.N. 910056

    If Equipped Function Switch and 919463)IndicatorIf Equipped

    1Park Brake Switch: Push left half of switch toengage park brake. Push right half of switch todisengage park brake.

    2Start Aid ButtonIf Equipped: Press and holdbutton when engine is cold and cranking to injectstarting fluid into engine during cold weather start-up.

    3MFWD SwitchIf Equipped: Push switch up toengage the MFWD axle. Push switch down todisengage the MFWD axle.

    4Ride Control Switch and IndicatorIf Equipped:Push upper half of switch to activate ride control.Switch will light when ride control is activated. Pushlower half of switch to deactivate ride control.

    5Beacon SwitchIf Equipped: Push upper half ofswitch to turn beacon on. Push lower half of switch toturn beacon off.

    2-1-5 012704PN=30

    Continued on next page

  • OperationOperators Station

    HG31779,00002B2 1919MAY032/3

    6Quick Disconnect SwitchIf Equipped: Pressand hold switch to release pins from front loaderbucket when changing buckets.

    7Key Switch

    8Air Suspension Seat Height AdjustmentSwitchIf Equipped:

    CAUTION: Ensure seat is locked in positionbefore operating machine. A seat that isloose or not properly locked can cause lossof control of machine and injuries or death.

    Push upper half of switch to increase air suspensionseat height and firmness of ride. Push lower half ofswitch to decrease air suspension seat height andfirmness of ride.

    9Not Used (S.N. 910056919463)

    9Rear Wiper SwitchIf Equipped (S.N. 919464):

    IMPORTANT: To avoid damage to wiper blades,DO NOT operate wipers if blades arefrozen to windshield.

    Push upper half of switch to turn rear windshield wiperon. Push lower half of switch to turn rear windshieldwiper off.

    10Auxiliary Hydraulic Function Switch andIndicatorIf Equipped: Push switch to activate anddeactivate backhoe auxiliary hydraulic attachments.The switch has three positions:

    Push upper half to activate auxiliary hydraulicfunction

    Push to middle position to transfer control to thebackhoe auxiliary function foot switch

    Push lower half to deactivate the auxiliary hydraulicfunction

    11Defroster, Heater, and Air ConditionerControlsIf Equipped:

    NOTE: Blower knob; defroster, heater, and airconditioner switch; and temperature controlknob must be adjusted as a group to obtainproper operation of the defroster, heater, or airconditioner.

    The defroster, heater, and air conditioner switch hasthree positions:

    Push upper half to activate the defroster. Push to middle position to activate the heater and

    vent. Turn the temperature control knob clockwisetowards HOT for heated air, or counterclockwise toCOLD for unheated vent.

    Push lower half to activate the air conditioner.

    NOTE: Use the air conditioner with the temperaturecontrol knob in a middle-to-cool position todehumidify air without overcooling.

    12Temperature Control KnobIf Equipped: Turnknob to adjust air temperature. Turn clockwise towardsHOT (red) for warmer air (best for heating anddefrosting). Turn counterclockwise towards COLD(blue) for cooler air (best for venting and airconditioning).

    13Blower Speed KnobIf Equipped: Turn knobclockwise to increase blower speed orcounterclockwise to reduce blower speed. The blowerknob has four speed settings plus an Off position.

    14Rear Wiper SwitchIf Equipped (S.N. 910056919463):

    IMPORTANT: To avoid damage to wiper blades,DO NOT operate wipers if blades arefrozen to windshield.

    Push right half of switch to turn rear windshield wiperon. Push left half of switch to turn rear windshieldwiper off.

    14Pattern Select SwitchIf Equipped (S.N.919464):

    2-1-6 012704PN=31

    Continued on next page

  • OperationOperators Station

    HG31779,00002B2 1919MAY033/3

    CAUTION: Prevent possible injury fromunexpected machine movemement. Alwaysverify control response before operatingbackhoe.

    Push backhoe symbol on switch to select backhoehydraulic pattern. Push excavator symbol on switch toselect excavator hydraulic pattern.

    15Horn Button: Press button to sound the horn.

    16Side Docking Lights SwitchIf Equipped:Push right half of switch to turn side docking lights on.Push left half of switch to turn side docking lights off.

    17Rear Work Lights Switch: Push right half ofswitch to turn rear work lights on. Push left half ofswitch to turn rear work lights off.

    2-1-7 012704PN=32

  • OperationOperators Station

    HG31779,000007B 1914MAY021/2

    ControlsSteering Console

    T131

    691H

    UN

    25J

    AN02

    1Work and Drive Lights 2Warning Lights Switch 4Front Windshield Wiper 5Turn Signal SwitchSwitch 3Front Windshield Washer SwitchIf Equipped

    SwitchIf Equipped

    1Work and Drive Lights Switch: Push switch tooperate work and drive lights, tail lights, and front worklights, if equipped. The switch has three positions:

    Push upper half to turn work and drive lights, taillights, and front work lights, if equipped, on.

    Push to middle position to turn work and drive lightsand tail lights on.

    Push lower half to turn work and drive lights, taillights, and front work lights, if equipped, off.

    2Warning Lights Switch: Push upper half ofswitch to turn amber turn signal or warning lights atfront and rear of cab on. When warning lights switch isOn, warning lights indicator, left turn indicator, andright turn indicator will flash. Push lower half of switchto turn amber turn signal or warning lights at front andrear of cab off.

    3Front Windshield Washer SwitchIf Equipped:Push upper half of switch to turn front windshieldwasher on. Push lower half of switch to turn frontwindshield washer off.

    4Front Windshield Wiper SwitchIf Equipped:

    IMPORTANT: To avoid damage to wiper blades,DO NOT operate wipers if blades arefrozen to windshield.

    Push switch to operate front windshield wiper. Theswitch has three positions:

    Push upper half to turn front windshield wiper toFast position

    Push to middle to turn front windshield wiper onSlow position

    2-1-8 012704PN=33

    Continued on next page

  • OperationOperators Station

    HG31779,000007B 1914MAY022/2

    Push lower half to turn front windshield wiper off

    5Turn Signal Switch: Push switch to signal turningdirection. The switch has three positions:

    Push left half to signal left turn. Left turn indicatorwill flash.

    Middle position is Off. Indicators will not flashunless warning lights switch is On.

    Push right half to signal right turn. Right turnindicator will flash.

    Front amber turn signals or warning lights flashindividually to signal direction of turn when left or righthalf of turn signal switch is pushed. Front amber turnsignals or warning lights flash together when upperhalf of warning lights switch is pushed.

    HG31779,00001BC 1928JAN031/1

    Pilot Control Enable/Disable SwitchIfEquipped

    T163

    336B

    UN

    02J

    AN03

    CAUTION: Prevent injury from unexpectedmachine movement. Always lock hydraulicswhen not operating backhoe.

    Push upper half of switch (1) to Unlock position toenable pilot controls. Push lower half of switch to Lockposition to disable pilot controls.

    If the seat changes operating position or the engine isshut off, the pilot controls are automatically disabled. Toenable pilot controls, cycle switch to Lock position andback to Unlocked position.

    HG31779,00002B3 1919MAY031/1

    Pattern Select SwitchIf Equipped (S.N.910056919463)

    T163

    958B

    UN

    14J

    AN03

    CAUTION: Prevent possible injury fromunexpected machine movement. Always verifycontrol response before operating backhoe.

    Push backhoe symbol on switch (1) to select backhoehydraulic pattern. Push excavator symbol on switch toselect excavator hydraulic pattern.

    2-1-9 012704PN=34

  • OperationOperators Station

    CED,OUO1079,359 1912JUN001/1

    Horn Button

    T156

    907B

    UN

    01J

    UL02

    AHorn Button

    Press the horn button (A) to sound the horn.

    2-1-10 012704PN=35

  • OperationOperators Station

    CED,OUO1079,361 1912JUN001/1

    Defroster, Heater, and Air ConditionerControlsIf Equipped

    T156

    908B

    UN

    01J

    UL02

    ADefroster, Heater, and Air Conditioner SwitchBBlower Speed KnobCTemperature Control Knob

    NOTE: Blower knob; defroster, heater, and air conditionerswitch; and temperature control knob must beadjusted as a group to obtain proper operation ofthe defroster, heater, or air conditioner.

    Push the defroster, heater, and air conditioner switch (A)to the appropriate setting. The defroster, heater, and airconditioner switch has three positions:

    Push lower half to activate the air conditioner. Adjustthe blower knob and temperature control knob asappropriate.

    Push to middle position to activate the heater and vent.Adjust the blower knob as appropriate. Turn thetemperature control knob clockwise towards HOT forheated air, or counterclockwise to COLD for unheatedvent.

    Push upper half to activate the defroster. Adjust theblower knob and temperature control knob asappropriate.

    Turn temperature control knob (C) to adjust airtemperature. Turn clockwise towards HOT (red) forwarmer air (best for heating and defrosting). Turncounterclockwise towards COLD (blue) for cooler air (bestfor venting and air conditioning).

    NOTE: Use the air conditioner with the temperaturecontrol knob in a middle-to-cool position todehumidify air without overcooling.

    Turn blower knob (B) clockwise to increase blower speedor counterclockwise to reduce blower speed. The blowerknob has four speed settings plus an Off position.

    2-1-11 012704PN=36

  • OperationOperators Station

    CED,OUO1079,381 1914JUN001/1

    Side WindowsSecondary Exits

    T135

    173

    UN

    07N

    OV0

    0

    Right Side Shown

    T102

    093

    UN

    16A

    UG96

    AHandle (8 used)BFastening Knob (2 used)CSocket (2 used)

    The side windows and door windows can open 180 . Thedoor windows can be used as secondary exits.

    To open, pull handle (A) in and away from cab post latch.

    Retain in open position against fixed window on sameside by fastening knob (B) into socket (C). Turn knob untiltension is felt to prevent window from swinging duringoperation.

    CED,OUO1079,378 1928JAN031/1

    Rear Windows

    T131

    781B

    UN

    07N

    OV0

    0

    AUpper Rear Window Latch (2 used)BMiddle Rear Window Latch (2 used)

    CAUTION: Prevent injury from unexpectedmachine movement.

    Squeeze upper rear window latches (A) and slide upperrear window up or down.

    Squeeze middle rear window latches (B) and slide middlerear window up or down.

    Ensure all rear window latches lock into detent positionson window frame.

    Always lock hydraulics when not operating backhoe oropening/closing window.

    2-1-12 012704PN=37

  • OperationOperators Station

    CED,OUO1079,375 1929JAN031/2

    Adjusting Seat

    T125

    402B

    UN

    22O

    CT99

    1Pivot Lever2Height Adjustment Lever3Forward and Aft Lever

    CAUTION: Ensure seat is locked in positionbefore operating machine. A seat that is looseor not properly locked can cause loss of controlof machine and injuries or death.

    Non-Suspension Seat

    Lift pivot lever (1) up and pivot seat. Release pivot leverto lock seat in position.

    Lift forward and aft lever (3) up and slide seat to desiredposition. Release forward and aft lever to lock seat inposition.

    Lift height adjustment lever (2) up and adjust seat todesired height. Release height adjustment lever to lockseat in position.

    Grease seat base guide rails as needed.

    Continued on next page

    2-1-13 012704PN=38

  • OperationOperators Station

    CED,OUO1079,375 1929JAN032/2

    T131

    777B

    UN

    30A

    UG00

    Optional Cab Shown

    AWeight Adjustment KnobBBack Tilt LeverCLumbar Support Adjustment Knob

    Suspension SeatIf Equipped

    CAUTION: Ensure seat is locked in positionbefore operating machine. A seat that is looseor not properly locked can cause loss of controlof machine and injuries or death.

    NOTE: With weight adjustment knob turnedcounterclockwise () as far as it can go and withno weight on seat, the distance to the floor fromtop of seat is 48 cm (19 in.). With knob turnedclockwise (+) as far as it can go, the distance tofloor from top of seat is 53 cm (21 in.). Thedistances will decrease by 5 cm (2 in.) when an86 kg (190 lb) person sits on seat.

    While NOT sitting on seat, turn weight adjustment knob(A) to change seat height and ride stiffness.

    Lift back tilt lever (B) up and adjust backrest to desired tiltangle. Release back tilt lever to lock backrest in position.

    Turn lumbar support adjustment knob (C) to positionlumbar support for operators preference.

    2-1-14 012704PN=39

  • OperationOperators Station

    TX,10,DH3548 1914JUN001/1

    Seat Belt

    T128

    685

    UN

    01M

    AR00

    Seat belt and mounting hardware must be inspectedfor wear or damage before operating the machine.Replace the belt or mounting hardware if worn ordamaged.

    Replace the complete seat belt assembly every threeyears regardless of appearance. A date label, todetermine the age of the belt, is attached to each belt.

    CED,OUO1079,380 1914JUN001/1

    Steering Wheel Tilt LeverIf Equipped

    T131

    783B

    UN

    19J

    UN00

    ASteering Wheel Tilt LeverBSteering Wheel

    Lift steering wheel tilt lever (A) and tilt steering wheel (B)to operators preference. Release steering wheel tilt leverto lock steering wheel in position.

    2-1-15 012704PN=40

  • OperationOperating The Machine

    CED,OUO1079,468 1917JUL001/1

    Inspect Machine Daily Before Starting

    T132

    586

    UN

    18J

    UL00

    ALoader Pivot PinsBEngine Dipstick and Air CleanerCPrecleaner (If Equipped)DHydraulic Oil Level Sight TubeEOperators StationFBackhoe Pivot PinsGPedals and ControlsHTiresIRadiator Fins

    Perform periodic service checks.

    Check and lubricate loader pivot pins (A). Check engine oil level and air cleaner (B). Check precleaner (C). Check hydraulic oil level (D). Clean operators station (E). Check and lubricate backhoe pivot pins (F). Check pedals and controls (G) for freedom of

    movement. Check inflation pressure of tires (H) and torque of wheel

    hardware. Clean radiator fins (I).

    ELECTRICAL SYSTEM: Check for worn or frayed wiresand loose or corroded connections.

    HYDRAULIC SYSTEM: Check for leaks, missing or looseclamps, kinked hoses, and lines or hoses in areas that rubagainst each other or other parts.

    BACKHOE AND LOADER: Check for loose, bent, brokenor missing parts and hardware.

    LUBRICATION: Check lubrication points.

    PROTECTIVE DEVICES: Check ROPS, guards, shields,covers, seat belt, and reverse warning alarm.

    FIRE PREVENTION: Clean machine of debris.

    PARK BRAKE: Check for correct operation.

    SAFETY: Walk around machine to be sure all persons areclear from machine area.

    2-2-1 012704PN=41

  • OperationOperating The Machine

    CED,OUO1079,388 1927JAN041/2

    Check Instruments Before Starting

    T144

    866

    UN

    21A

    UG01

    T112

    933

    19

    28J

    AN98

    1Select Button2Display Window3Engine Coolant Temperature Gauge4Transmission and Torque Converter Oil

    Temperature Gauge5Fuel Level Gauge6Hydraulic Oil Filter Indicator7Engine Air Filter Restriction Indicator8Seat Belt/Park Brake Indicator9Alternator Voltage Indicator10Engine Oil Pressure Indicator11Check Service Code Indicator12Stop Indicator

    Turn key switch clockwise to On. (Do not start engine.)The following must occur:

    The audible alarm must sound twice. All LCD segments in the display window (2) must light. All gauges (35) must be backlit, and all gauge

    needles must cycle from minimum (left) to center inapproximately one second.

    2-2-2 012704PN=42

    Continued on next page

  • OperationOperating The Machine

    CED,OUO1079,388 1927JAN042/2

    All indicators (612) must light for five seconds. Withthe engine not running the alternator voltage indicator(9) must remain lit after other indicators go out.

    See Display Monitor Functions for descriptions ofindicators.

    If any indicator fails to light, check the bulb. If bulb is goodbut indicator still fails to light, see your authorized dealer.

    CED,OUO1079,391 1919JUN001/3

    Starting the Engine

    TS17

    7UN

    11J

    AN89

    CAUTION: Avoid possible injury or death from arunaway machine. DO NOT start engine byshorting across starter terminals. Machine willstart in gear if normal circuitry is bypassed.NEVER start engine while standing on ground.Start engine only from operators seat, withFNR lever in N Neutral and park brakeengaged.

    1. Sit in seat and fasten seat belt.

    2. Sound horn.

    CED,OUO1079,391 1919JUN002/3

    T131

    803C

    UN

    20J

    UN00

    AFNR LeverBGearshift Lever (If Equipped)

    NOTE: Controls and switches must be in the positionsdescribed before starting engine.

    3. With manual shift transmission: Move FNR lever (A)and gearshift lever (B) to N.

    With powershift transmission: Move FNR lever/rangelever to N.

    2-2-3 012704PN=43

    Continued on next page

  • OperationOperating The Machine

    CED,OUO1079,391 1919JUN003/3

    T156

    968B

    UN

    03J

    UL02

    T131

    729D

    UN

    25O

    CT00

    CPark Brake SwitchDRide Control SwitchIf EquippedEEngine Speed Control LeverFKey Switch

    4. Push the left half of the park brake switch (C) toengage the park brake.

    5. Push the lower half of the ride control switch (D), ifequipped, to deactivate ride control.

    IMPORTANT: To avoid engine damage, never startengine with engine speed control leverset at fast idle.

    6. Move engine speed control lever (E) to 1/3 speed.

    IMPORTANT: Do not operate starter motor for morethan 30 seconds at a time, or it may bedamaged. If engine does not start, waitat least 2 minutes before trying again.

    7. Turn key switch (F) clockwise to Start and hold inposition until engine starts. Release key switch whenengine starts. If engine does not start after 30 seconds,turn key switch to Off and wait 2 minutes beforetrying again.

    2-2-4 012704PN=44

  • OperationOperating The Machine

    HG31779,0000087 1928JAN031/2

    Starting FluidCold Weather Start AidIfEquipped

    TS28

    1UN

    23A

    UG88

    T156

    912B

    UN

    01J

    UL02

    AStart Aid Button

    CAUTION: Prevent possible injury fromexploding container. Starting fluid is highlyflammable. Keep container away from heat,sparks, and open flame. Contents arepressurized. Do not puncture or incineratecontainer. Remove can from machine if enginedoes not need starting fluid.

    IMPORTANT: Remove container and install plug inbase to protect start aid componentsfrom dust.

    IMPORTANT: Prevent damage to engine. Use startingaid when temperatures are below 0 C(32 F) and only when engine is COLD.

    USING START AID

    IMPORTANT: To avoid engine damage, push and holdstart aid button only when engine iscold and cranking. Starting fluid isbeing injected into engine as long asthe start aid button is held.

    NOTE: Crank engine for 30 seconds maximum, allowing2 minutes between cranking periods.

    While cranking engine, push start aid button (A).

    Continued on next page

    2-2-5 012704PN=45

  • OperationOperating The Machine

    HG31779,0000087 1928JAN032/2

    T155

    037B

    UN

    26J

    UL02

    BClampCStart Aid CanDPlug

    REPLACING START AID CONTAINER

    1. Close engine hood. Raise front loader boom and installloader boom service lock. See Loader Boom ServiceLock. (Section 3-2.)

    2. Open engine hood. See Opening and Closing EngineHood. (Section 3-2.)

    3. Loosen hose clamp (B).

    4. Turn start aid container (C) counterclockwise toremove.

    5. Remove safety cap from new container.

    6. Turn container clockwise in starting aid base to install.

    7. Tighten hose clamp.

    8. Close engine hood.

    OPERATING MACHINE WITHOUT START AIDCONTAINER INSTALLED

    IMPORTANT: Protect start aid components frompossible damage. Install start aid plugin start aid base.

    Remove container and install plug (D) in base.

    2-2-6 012704PN=46

  • OperationOperating The Machine

    CED,TX14826,12658 1912JUN001/2

    Using Booster Batteries12-Volt System

    T650

    8AE1

    UN

    24O

    CT91

    Single-Battery Application

    T671

    3AI1

    UN

    24O

    CT91

    Dual-Battery Application

    AMachine Battery(s) BBooster Battery(s)

    Before boost starting, machine must be properly shutdown and secured to prevent unexpected machinemovement when engine starts.

    CAUTION: An explosive gas is producedwhile batteries are in use or being charged.Keep flames or sparks away from the batteryarea. Make sure the batteries are charged ina well ventilated area.

    Always remove grounded () battery clampfirst and replace it last.

    IMPORTANT: The machine electrical system is a12-volt negative () ground. Useonly 12-volt booster batteries.

    1. Connect one end of the positive cable to thepositive terminal of the machine batteries and theother end to the positive terminal of the boosterbatteries.

    2. Connect one end of the negative cable to thenegative terminal of the booster batteries. Thenconnect other end of the negative cable to themachine frame as far away from the machinebatteries as possible.

    3. Start engine.

    2-2-7 012704PN=47

    Continued on next page

  • OperationOperating The Machine

    CED,TX14826,12658 1912JUN002/2

    4. Immediately after starting engine, disconnect end ofthe negative cable from the machine frame anddisconnect the other end of the negative cable fromthe negative terminal of the booster batteries.

    5. Disconnect positive cable from booster batteriesand machine batteries.

    TX,25,BD2080 1907OCT961/1

    Using Coolant HeaterIf Equipped

    CAUTION: Prevent possible personal injuryfrom an electrical shock. Use a heavy-duty,grounded cord to connect heater to electricalpower.

    Plug coolant heater into a 115-volt outlet 10 hours beforeyou start the engine.

    TX,25,BD2082 1929JAN031/1

    Warm-Up

    IMPORTANT: To ensure proper lubrication, idleengine at 1/3 speed for 5 minutes.Extend period as necessary whenoperating at temperatures belowfreezing.

    Before moving machine, run at 1/3 speed for at least 5minutes.

    IMPORTANT: To avoid carbon build-up in engine andto use fuel in most efficient manner, donot allow machine to idle at low rpm.

    Do not run engine at fast or slow idle. Operate machine under light loads for first 5 minutes

    once engine is warm. Check instruments regularly.

    2-2-8 012704PN=48

  • OperationOperating The Machine

    TX,25,BG240 1929AUG971/1

    Cold Weather Warm-Up

    IMPORTANT: If hydraulic oil is cold, hydraulicfunctions move slowly. Do notattempt machine operations untilhydraulic functions move atclose-to-normal cycle times.

    In extremely cold conditions, an extended warming upperiod will be necessary.

    Avoid sudden operation of hydraulic functions untilengine is thoroughly warmed up. Remove ice, snow,and mud from machine before operation.

    1. Run engine at 1/2 speed for 15 minutes.

    IMPORTANT: To prevent damage to bucketleveling tube due to cold oil, cyclebucket three times at hood heightbefore using under normaloperation.

    2. Raise loader lift arms to hood height. Cycle bucketfrom stop to stop three times.

    3. Cycle all remaining hydraulic functions to distributewarmed oil until all functions operate freely.

    2-2-9 012704PN=49

  • OperationOperating The Machine

    CED,OUO1079,389 1919JUN001/2

    Ride Control OperationIf Equipped

    T156

    914B

    UN

    01J

    UL02

    T131

    717C

    UN

    15J

    UN00

    ARide Control SwitchBRide Control Indicator

    CAUTION: Prevent possible injury fromunexpected boom or bucket movement whenequipped with ride control. Ride controlaccumulator energy must be discharged whenworking on hydraulic components. Turn ignitionswitch On. Push ride control switch On andmove loader control lever to Float position.

    Do not have the ride control switch On whenstarting the machine; the machine may move ifthe ride control switch is On and the machineis started.

    Do not have ride control engaged whenoperating the loader; the ride control systemmay cause unexpected movement.

    The ride control system has an accumulator and valve inthe loader circuit.

    Operating Ride Control

    Push upper half of ride control switch (A) to improvemachine ride and reduce tire flexing when traveling overrough terrain at a high speed with loaded bucket, or whentransporting with an empty bucket. The ride controlindicator (B) will remain lit while ride control is engaged.

    If engine is stopped with ride control engaged, ride controlswitch will remain in the On position and ride control willbe engaged when the machine is restarted. Always pushlower half of ride control switch to disengage ride controlbefore starting the machine.

    NOTE: With ride control engaged, the front end of themachine will not remain raised if lifted off theground with the front loader. The front end of themachine will drift back to the ground. To hold frontend up while using the backhoe, disengage ridecontrol.

    Always deactivate ride control when operating hydraulicfunctions.

    2-2-10 012704PN=50

    Continued on next page

  • OperationOperating The Machine

    CED,OUO1079,389 1919JUN002/2

    Discharging the Ride Control Circuit for Service

    Discharge hydraulic pressure from the ride control systembefore performing maintenance. See Discharge RideControl System Hydraulic PressureIf Equipped. (Section4-1.)

    HG31779,00001BB 1902JAN031/1

    Pilot Control OperationIf Equipped

    T162

    834B

    UN

    02J

    AN03

    1Pilot Control Wrist Rests2Pilot Control Enable/Disable Switch

    1. Rotate seat to backhoe operation position.

    2. Use pilot control wrist rests (1) to pull right and left pilotcontrol towers towards operator.

    3. Push pilot control enable/disable switch (2) to Unlockposition to enable pilot controls.

    CAUTION: Prevent possible injury fromunexpected machine movement. Always lockhydraulics when not operating backhoe.

    4. Push pilot control enable/disable switch to Lockposition to disable pilot controls.

    NOTE: Alarm will sound and monitor will display Hoeand On when pilot controls are enabled and seatis not in backhoe position.

    If pilot controls are automatically disabled, cycleswitch to Lock position and back to Unlockposition to enable pilot controls.

    Discharge hydraulic pressure from the pilot control systembefore performing maintenance. See Discharge PilotControl System Hydraulic PressureIf Equipped. (Section4-1.)

    2-2-11 012704PN=51

  • OperationOperating The Machine

    CED,OUO1079,398 1929JAN031/4

    Driving the Machine

    T132

    020B

    UN

    05J

    UL00

    ABrake Pedal Locking BarBLeft Brake PedalCRight Brake Pedal

    CAUTION: Prevent possible injury fromunexpected machine movement. Machine willturn in direction of brake pedal if only onebrake pedal is applied. Connect brake pedalstogether before traveling at high speed.

    1. Engage brake pedal locking bar (A) to lock left andright brake pedals (B and C) together. Keep brakepedal locking bar engaged unless brakes are to beused to aid in turning.

    CAUTION: Use a seat belt to minimize chanceof injury from an accident such as an overturn.

    2. Fasten seat belt.

    Continued on next page

    2-2-12 012704PN=52

  • OperationOperating The Machine

    CED,OUO1079,398 1929JAN032/4

    T131

    803D

    UN

    01A

    UG00

    Manual Shift Transmission Unit Shown

    T156

    968C

    UN

    02J

    UL02

    T131

    729E

    UN

    25O

    CT00

    AFNR LeverBGearshift LeverCClutch Disconnect ButtonDPark Brake SwitchERide Control SwitchIf EquippedFEngine Speed Control LeverGKey Switch

    3. Move engine speed control lever (F) to 1/3 speed andstart engine.

    NOTE: Park brake indicator will light, alarm will sound,and STOP indicator will light if FNR lever ismoved out of NEUTRAL while park brake isengaged. Disengage the park brake beforemoving the FNR lever out of Neutral.

    If park brake is disengaged when engine isstopped, it automatically engages. If engine isthen started with right half of the park brakeswitch pushed, operator must push left half ofpark brake switch, then push left half of parkbrake switch to disengage park brake beforedriving machine.

    4. Push right half of park brake switch (D) to disengagethe park brake.

    5. Manual Shift Transmission: Push clutch disconnectbutton (C) to remove engine power from drive train andmove gearshift lever (B) to appropriate gear for travel.

    CAUTION: Prevent possible injury fromunexpected machine movement. Never rely onFNR lever and gearshift lever to keep machinefrom moving. Always engage park brake to holdmachine.

    6. Use FNR lever (A) to change direction of travel. FNRlever can be operated without using the clutchdisconnect button.

    Reduce speed when changing direction of travel. Move FNR lever to F to travel forward and to R to

    travel in reverse. Move FNR lever to N when machine is not moving.

    FNR lever will drop to a detented position when inNeutral.

    Continued on next page

    2-2-13 012704PN=53

  • OperationOperating The Machine

    CED,OUO1079,398 1929JAN033/4

    T132

    026B

    UN

    05J

    UL00

    Powershift Transmission Unit ShownAFNR/Range LeverBGear Range Pointer

    7. Powershift Transmission: FNR/range lever alsoselects forward gear ranges 1, 2, 3, and 4 and reverseranges 1, 2, and 3. The fourth position in reverseprovides the same speed range as the third position.

    Rotate handle on FNR/range lever (A) to select gearposition.

    Gear position is indicated by the gear range pointer(B).

    CED,OUO1079,398 1929JAN034/4

    T132

    022B

    UN

    05J

    UL00

    HEngine Speed Control Pedal

    8. Vary travel speed when driving using engine speedcontrol pedal (H).

    2-2-14 012704PN=54

  • OperationOperating The Machine

    CED,OUO1079,406 1906JUL001/1

    Operating Stabilizers

    T131

    729F

    UN

    25O

    CT00

    310G, 310SG Shown

    T102

    200

    UN

    24A

    UG96

    310G, 310SG Shown

    T105

    531

    UN

    03D

    EC96

    315SG Shown

    ALeft Stabilizer UpBLeft Stabilizer DownCRight Stabilizer UpDRight Stabilizer Down

    CAUTION: Prevent possible injury fromunexpected machine movement. Stabilizersmust be set on a firm surface. Do not dig understabilizers. Be alert to possible machinemovement when raising stabilizers and loaderbucket.

    Before operating the backhoe, use stabilizers to lift andlevel the machine. Use the levers to move stabilizers fromraised position (A and C) to lowered position (B and D).

    Stabilizer feet on 310G, 310SG are reversible for use onpaved and unpaved surfaces. See Reversing StabilizerFeet310G, 310SG. (Section 4-1.)

    2-2-15 012704PN=55

  • OperationOperating The Machine

    OUO1079,0000254 1916APR021/1

    Operating Boom Lock310G, 310SG

    T131

    772B

    UN

    19J

    UN00

    T131

    758C

    UN

    15J

    UN00

    Optional Two-Lever, Six-Function Configuration Shown

    T162

    770B

    UN

    12D

    EC02

    Optional Pilot Controls Shown

    ABoom LockBBoom Lock Control Lever

    IMPORTANT: To prevent possible machine damage,unlock boom before operating backhoe.

    Disengaging the Boom Lock

    1. Raise boom against stops to release tension on boomlock (A).

    2. Pull boom lock control lever (B) toward operator todisengage boom lock from boom hooks (unlockedposition).

    3. Lower boom so boom hooks are clear of boom lock.Release boom lock control lever.

    Engaging the Boom Lock

    1. Pull boom lock control lever toward operator to raiseboom lock.

    2. Raise boom against stops.

    3. Release boom lock control lever to engage boom lockwith boom hooks (locked position).

    4. After machine shutdown, move boom control lever torelease hydraulic pressure and put tension on boomlock.

    2-2-16 012704PN=56

  • OperationOperating The Machine

    CED,OUO1079,410 1906JUL001/1

    Operating Boom Lock315SG

    T135

    183C

    UN

    07N

    OV0

    0T1

    3545

    3BUN

    10N

    OV0

    0

    ABoom LockBBoom Lock Foot Switch

    IMPORTANT: To prevent possible machine damage,unlock boom before operating backhoe.

    Disengaging the Boom Lock

    1. Raise boom against stops to release tension on boomlock (A).

    2. Push and hold boom lock foot switch (B) to disengageboom lock from boom hooks (unlocked position).

    3. Lower boom so boom hooks are clear of boom lock.Release boom lock foot switch.

    Engaging the Boom Lock

    1. Push and hold boom lock foot switch to raise boomlock.

    2. Raise boom against stops.

    3. Release boom lock foot switch to engage boom lockwith boom hooks (locked position).

    4. After machine shutdown, move boom control lever torelease hydraulic pressure and put tension on boomlock.

    2-2-17 012704PN=57

  • OperationOperating The Machine

    CED,OUO1079,418 1907JUL001/1

    Operating Swing Lock

    T132

    293B

    UN

    11J

    UL00

    310G, 310SG Shown

    T131

    772C

    UN

    19J

    UN00

    310G, 310SG Shown

    T105

    663

    UN

    11D

    EC96

    315SG Shown

    ASwing Lock PinBSwing Lock Mounting Hole (3 used on 315SG)

    IMPORTANT: To prevent possible machine damage,remove swing lock pin before operatingbackhoe.

    NOTE: 315SG has three mounting holes for swing lockpin to allow boom to be locked in central positionor swung to the right or left.

    Disengaging the Swing Lock

    Remove swing lock pin (A) from swing lock mounting hole(B) and install pin in storage position in operators station.

    Engaging the Swing Lock

    Remove swing lock pin (A) from storage position inoperators station and install pin in swing lock mountinghole (B).

    On 315SG, use left swing lock mounting hole when boomis side-shifted fully to the right; use right swing lockmounting hole when boom is side-shifted fully to the left.

    2-2-18 012704PN=58

  • OperationOperating The Machine

    CED,OUO1079,413 1907JUL001/1

    Operating BackhoeJohn Deere Two-LeverControls

    T132

    032B

    UN

    11J

    UL00

    T132

    029C

    UN

    11J

    UL00

    ABoom LowerBBoom RaiseCBoom Swing LeftDBoom Swing RightEDipperstick RaiseFDipperstick LowerGBucket LoadHBucket Dump

    CAUTION: Several control patterns are availablefor this backhoe. Always verify controlresponse before operating.

    Prevent possible personal injury fromunexpected machine movement. DO NOToperate backhoe unless you are in theoperators seat in backhoe operation positionwith stabilizers down.

    IMPORTANT: To avoid machine damage, do notswing boom into stabilizers.

    NOTE: When seat is turned to backhoe operationposition, seat position sensor will sound anaudible alarm and light the STOP indicator if FNRlever is moved to F or R.

    A conversion kit for changing controls is available fromyour authorized dealer. Labels corresponding to othercontrols MUST be installed.

    Operate backhoe with control levers. Move levers asshown to maneuver backhoe components in desireddirections.

    For faster cycle times, fully extend levers when movingand operate more than one component at a time.

    2-2-19 012704PN=59

  • OperationOperating The Machine

    CED,OUO1079,414 1907JUL001/1

    Operating BackhoeExcavator Two-LeverControls

    T132

    033B

    UN

    11J

    UL00

    T132

    029C

    UN

    11J

    UL00

    ABoom LowerBBoom RaiseCBoom Swing LeftDBoom Swing RightEDipperstick RaiseFDipperstick LowerGBucket LoadHBucket Dump

    CAUTION: Several control patterns are availablefor this backhoe. Always verify controlresponse before operating.

    Prevent possible personal injury fromunexpected machine movement. DO NOToperate backhoe unless you are in theoperators seat in backhoe operation positionwith stabilizers down.

    IMPORTANT: To avoid machine damage, do notswing boom into stabilizers.

    NOTE: When seat is turned to backhoe operationposition, seat position sensor will sound anaudible alarm and light the STOP indicator if FNRlever is moved to F or R.

    A conversion kit for changing John Deere two-levercontrols to excavator two-lever controls is available fromyour authorized dealer. Labels corresponding to thecontrols MUST be installed.

    Operate backhoe with control levers. Move levers asshown to maneuver backhoe components in desireddirections.

    For faster cycle times, fully extend levers when movingand operate more than one component at a time.

    2-2-20 012704PN=60

  • OperationOperating The Machine

    TX17994,000034D 1902DEC021/1

    Operating BackhoeJohn Deere PilotControls

    T162

    842B

    UN

    12D

    EC02

    T132

    029C

    UN

    11J

    UL00

    ABoom LowerBBoom RaiseCBoom Swing LeftDBoom Swing RightEDipperstick RaiseFDipperstick LowerGBucket LoadHBucket Dump

    CAUTION: Prevent possible injury fromunexpected machine movement. Always lockhydraulics when not operating backhoe. Neverplace any part of body beyond window frame. Itcould be crushed by the boom if boom controllever is accidently bumped or otherwiseengaged. Make sure you know the location andfunction of each control before operating.

    Never place any part of the body beyond the windowframe. Replace missing or broken windows immediately.

    The machine is factory equipped with the control patternshown.

    NOTE: With this control pattern, functions mustcorrespond to the black-on-yellow labels locatedon the cab post.

    When a lever is released, it will return to neutral. Themachine will remain positioned.

    A control pattern switch can be installed inside the cab.See your authorized dealer for a control pattern selectorvalve kit. Installation instructions will be provided.

    2-2-21 012704PN=61

  • OperationOperating The Machine

    HG31779,00001C5 1913JAN031/1

    Operating BackhoeExcavator PilotControls

    T163

    835B

    UN

    13J

    AN03

    T132

    029C

    UN

    11J

    UL00ABoom LowerBBoom Raise

    CBoom Swing LeftDBoom Swing RightEDipperstick RaiseFDipperstick LowerGBucket LoadHBucket Dump

    CAUTION: Prevent injury from unexpectedmachine movement. Always lock hydraulicswhen not operating backhoe. Never place anypart of body beyond window frame. It could becrushed by the boom if boom control lever isaccidentally bumped or otherwise engaged.Make sure you know the location and functionof each control before operating.

    Never place any part of the body beyond the windowframe. Replace missing or broken windows immediately.

    NOTE: With this control pattern, functions mustcorrespond to the black-on-white labels located onthe cab post.

    This pattern control is only available with the installation ofthe pattern selector valve kit.

    When a lever is released, it will return to neutral. Themachine will remain positioned.

    2-2-22 012704PN=62

  • OperationOperating The Machine

    CED,OUO1079,417 1907JUL001/1

    Side-Shifting the Backhoe Boom315SG

    T105

    534

    UN

    11D

    EC96

    T105

    538

    UN

    03D

    EC96

    Two-Lever Configuration Shown

    T135

    183B

    UN

    07N

    OV0

    0

    ASideshift Frame Lock SwitchBSideshift FrameCSideshift Rails

    1. Lower stabilizers.

    2. Swing the boom fully to its stop in opposite direction ofshift.

    3. Lower bucket to ground so teeth hold firmly.

    4. Push and hold sideshift frame lock switch (A) to unlocksideshift frame (B) and sideshift rails (C).

    5. Operate boom and dipperstick levers to push sideshiftframe in desired direction.

    6. Release sideshift frame lock switch to lock sideshiftframe and sideshift rails.

    7. Fully extend boom lever or dipperstick lever and holdmomentarily, to ensure that sideshift frame andsideshift rails are locked together.

    2-2-23 012704PN=63

  • OperationOperating The Machine

    CED,OUO1079,419 1923JAN031/1

    Operating Extendible DipperstickIfEquipped

    T132

    032C

    UN

    11J

    UL00

    Optional Two-Lever, Six-Function Configuration Shown

    T162

    845B

    UN

    12D

    EC02

    Optional Pilot Controls Shown

    T132

    029D

    UN

    11J

    UL00

    IExtendible Dipperstick ExtendJExtendible Dipperstick Retract

    Push extendible dipperstick control pedal with toe or heelto extend (I) or retract (J) the extendible dipperstick.

    2-2-24 012704PN=64

  • OperationOperating The Machine

    CED,OUO1079,412 1907JUL001/1

    Operating Extendible Dipperstick LockIfEquipped

    T131

    775B

    UN

    19J

    UN00

    AExtendible Dipperstick Locking PinBStorage PositionCLocking Position

    CAUTION: To prevent serious injury, alwaysinstall locking pin from ground.

    Always lower backhoe to ground and stop engine beforeremoving or installing extendible dipperstick locking pin.

    Disengaging Extendible Dipperstick Lock

    1. Remove quick-lock pin from extendible dippersticklocking pin (A).

    2. Remove extendible dipperstick locking pin from lockingposition (C) and install extendible dipperstick lockingpin in storage position (B).

    3. Install quick-lock pin on extendible dipperstick lockingpin.

    Engaging Extendible Dipperstick Lock

    1. Remove quick-lock pin from extendible dippersticklocking pin.

    2. Remove extendible dipperstick locking pin from storageposition and install extendible dipperstick locking pin inlocking position.

    3. Install quick-lock pin on extendible dipperstick lockingpin.

    2-2-25 012704PN=65

  • OperationOperating The Machine

    HG31779,00001E0 1928JAN031/1

    Operating Backhoe Auxiliary HydraulicFunctionsIf Equipped

    T156

    920B

    UN

    01J

    UL02

    T131

    758D

    UN

    11J

    UL00

    Optional Two-Lever, Six-Function Configuration Shown

    T162

    835B

    UN

    13D

    EC02

    Optional Pilot Controls Shown

    ABackhoe Auxiliary Hydraulic Function SwitchBBackhoe Auxiliary Hydraulic Function Foot SwitchCBackhoe Auxiliary Hydraulic Function Control

    Pedal

    Backhoe Auxiliary Hydraulic Function Switches

    Push the backhoe auxiliary hydraulic function switch (A) toactivate and deactivate backhoe auxiliary hydraulicattachments. The backhoe auxiliary hydraulic functionswitch (A) has three positions:

    Push upper half to activate the backhoe auxiliaryhydraulic function.

    Push to middle position to transfer control to thebackhoe auxiliary hydraulic function foot switch.

    Push lower half to deactivate the backhoe auxiliaryhydraulic function.

    When the backhoe auxiliary hydraulic function switch is inthe middle position, push the backhoe auxiliary hydraulicfunction foot switch (B) to activate and deactivate backhoeauxiliary hydraulic attachments.

    Push the backhoe auxiliary hydraulic function switch Offwhen no attachment is installed, when changingattachments, or when installed attachments are not in use.

    Backhoe Auxiliary Hydraulic Function Switches

    Operate backhoe auxiliary hydraulic function control pedal(C) to control the attachment. See your backhoe auxiliaryhydraulic attachment operators manual for moreinformation.

    2-2-26 012704PN=66

  • OperationOperating The Machine

    CED,OUO1079,489 1920JUL001/1

    Operating Loader

    T131

    727D

    UN

    21J

    UL00

    Optional Three-Function Controls Shown

    T132

    341B

    UN

    11J

    UL00

    ABoom Lower and FloatBBoom RaiseCBucket Roll-Back and Return-to-DigDBucket Dump

    CAUTION: Prevent possible injury fromunexpected machine movement. Operate loaderfacing forward in the operators seat only.

    IMPORTANT: Do not raise or lower the front loaderboom while the engine hood is open.Always close the engine hood fullybefore moving the front loader boom, orsevere damage to the engine hood willoccur. See Opening and Closing EngineHood. (Section 3-2.)

    NOTE: Loader control lever will return to neutral ifreleased during normal loader operation.

    Push lever in following directions for corresponding loadermovements:

    NOTE: Loader control lever will detent in Float whenmoved fully forward (A). Loader control lever willstay in Float until it is manually moved.

    NOTE: Loader control lever will detent in Return-to-Digwhen bucket is dumped and lever is moved fullyleft (C). Lever will return to neutral when bucket isin dig position.

    Loader control lever will give resistance whenboom is raised and lever is held in BucketRoll-Back (C). Lever will return to neutral whenbucket is self-leveled.

    Use the Float and Return-to-Dig detents at the sametime to quickly position the front loader bucket for loading,as when driving into a pile of material. When front loaderboom and bucket are in correct position, the loader controllever will automatically release from Return-to-Digdetent, but will remain in Float detent.

    For faster cycle times, fully extend lever in desireddirection, run engine at fast idle, and move boom andbucket at same time.

    2-2-27 012704PN=67

  • OperationOperating The Machine

    CED,OUO1079,422 1907JUL001/1

    Operating Differential Lock

    T131

    721C

    UN

    11J

    UL00

    ADifferential Lock Switch

    CAUTION: Prevent injury from loss of machinecontrol. DO NOT engage differential lock whendriving at high speed, or steering will belimited.

    Prevent injury from unexpected machinemovement. When poor traction results in onerear tire spinning, slow the tires rotation beforeengaging differential lock.

    Push and hold differential lock switch (A) to lock the reardifferential. When rear differential is locked, both rearwheels turn at the same speed.

    Unequal traction will keep the rear differential locked. Ifthe differential lock foot switch is released, the differentiallock disengages automatically when traction evens out.Hold differential lock switch continuously to keep reardifferential locked when traction is even.

    2-2-28 012704PN=68

  • OperationOperating The Machine

    CED,OUO1079,390 1919JUN001/1

    Operating Mechanical Front Wheel Drive(MFWD)If Equipped

    T156

    922B

    UN

    01J

    UL02

    T131

    717B

    UN

    15J

    UN00

    AMFWD SwitchBMFWD Indicator

    IMPORTANT: Prevent possible gear damage.Mechanical front wheel drive (MFWD)can be engaged and disengaged whiledriving, except in cases of unequaltraction. Machine must be stoppedbefore engaging MFWD during unequaltraction.

    NOTE: For best performance, fuel economy, and tirewear, operate MFWD only when needed.

    To achieve best MFWD performance, be surefront tires are inflated to proper air pressure. SeeTire Inflation Pressures. (Section 3-3.)

    NOTE: It may take several seconds for MFWD to engageor disengage depending on the mechanicalgearing of the MFWD assembly.

    Push MFWD switch (A) up to engage MFWD drive shaft.MFWD indicator (B) will remain lit while MFWD isengaged.

    Push MFWD switch down to disengage MFWD.

    2-2-29 012704PN=69

  • OperationOperating The Machine

    TX,35,BG257 1929AUG971/1

    Lifting

    T105

    290

    UN

    17D

    EC96

    Lifting With Front Loader

    T105

    289

    UN

    20N

    OV9

    6

    Lifting With Backhoe

    CAUTION: Never move the load suddenly. Nevermove load over persons head. DO NOT allowany persons near the load. Keep all personsaway from raised load until blocks aresupporting it or load is sitting on the ground.

    Make sure chain/sling is in good condition andis rated for load you are lifting.

    1. For maximum lifting capability, attach chain/sling tobuckets at positions shown. Refer to Specificationssection for capacities of backhoe.

    2. Attach a hand line to load for stability. Use longenough line to ensure that person holding it is a safedistance from load.

    3. Before lifting, perform following test of load stability:

    NOTE: If using backhoe to lift, raise rear tires off ground50 mm (2 in.) and ensure machine is level. Ifground is soft, place boards or other wide supportunder stabilizer feet to increase stability.

    a. Park machine close to load.

    b. Attach load to chain/sling.

    c. Raise load 50 mm (2 in.) above ground.

    d. If using backhoe, swing load all the way to oneside.

    e. While keeping load close to the ground, extend itaway from machine.

    If there is any indication of reduced stability of yourmachine, lower load to the ground and make necessaryadjustments so machine can successfully perform test. Donot lift load until machine can perform test at acceptablelevel.

    2-2-30 012704PN=70

  • OperationOperating The Machine

    HG31779,000001E 1916APR021/2

    Parking the Machine

    T131

    803C

    UN

    20J

    UN00

    AFNR LeverBGearshift Lever (If Equipped)

    IMPORTANT: Before stopping engine that has beenoperating at working load, idle at 1/3speed for 12 minutes to cool hotparts. If engine stalls while operatingunder load, restart immediately and idleat 1/3 speed for 12 minutes beforestopping to allow coolant to continuecirculating through engine.

    IMPORTANT: Turbocharger, if equipped, may bedamaged if engine is not properly shutdown.

    1. Park machine on a level surface.

    2. Lower all equipment to ground.

    3. With manual shift transmission: Move FNR lever (A)and gearshift lever (B) to N.

    With powershift transmission: Move FNR lever to N.

    Continued on next page

    2-2-31 012704PN=71

  • OperationOperating The Machine

    HG31779,000001E 1916APR022/2

    T156

    968B

    UN

    03J

    UL02

    T131

    729D

    UN

    25O

    CT00

    CPark Brake SwitchDRide Control SwitchIf EquippedEEngine Speed Control LeverFKey Switch

    CAUTION: Prevent possible injury fromunexpected machine movement. Never rely onFNR lever and gearshift lever to keep machinefrom moving. Always engage park brake to holdmachine.

    4. Push left half of park brake switch (C) to engage parkbrake.

    5. Move engine speed control lever (E) to 1/3 speed andrun engine with no load for 12 minutes.

    6. Move engine speed control lever to slow idle.

    7. Turn key switch (F) to Off to stop engine. Removekey from key switch.

    8. Release hydraulic pressure by moving control leversuntil equipment does not move.

    2-2-32 012704PN=72

  • OperationOperating The Machine

    HG31779,000007C 1914MAY021/1

    Loading Machine on a Trailer

    1. Keep trailer bed clean. Put wheel chocks againsttrailer wheels.

    2. Use a ramp or loading dock. Ramps must be strongenough, have a low angle, and correct height. Loadand unload machine on a level surface.

    3. Fasten seat belt before starting engine. Allowengine to run for several minutes.

    4. Install the extendible dipperstick locking pin, ifequipped, and engage the backhoe swing lock.

    5. Drive the machine up ramps slowly with centerlineof machine over centerline of trailer.

    6. Lower loader bucket onto blocks or trailer bed.

    7. Lower backhoe boom until bucket rests on trailerbed.

    8. Stop engine.

    IMPORTANT: Prevent possible hydraulic systemdamage. Fasten chains or cables tomachine at proper locations.

    9. Fasten chains or cables from trailer to frametie-downs. Do not route chains or cables over oragainst hydraulic lines or hoses.

    10. Fasten backhoe bucket to trailer with chains orcables to prevent movement during transport.

    11. Cover engine exhaust pipe opening with tape tokeep dust and rain out of pipe.

    2-2-33 012704PN=73

  • OperationOperating The Machine

    OUO1079,0000285 1919SEP001/3

    Towing

    IMPORTANT: Engine cannot be started by towing.Damage to transmission may result. DONOT tow machine faster than 10 km/hr(6 mph) or any longer than one hour.

    Towing IS NOT recommended. If you MUST tow machine,use the following procedure:

    1. Stop engine.

    CAUTION: Prevent possible injury or death fromunexpected machine movement. Block wheelsto prevent machine movement beforedisengaging park brake.

    2. Block tires securely.

    3. Attach towing machine and towed machine as closelytogether as possible with chains.

    4. If your machine is equipped with mechanical frontwheel drive (MFWD), remove the front axle drive shaft.

    5. Move gearshift lever and FNR lever to N.

    OUO1079,0000285 1919SEP002/3

    T132

    861B

    UN

    25J

    UL00

    ACap Screw (4 used)BCab Floor Access Plate

    6. Remove front half of rubber mat from floor ofoperators station. Remove cap screws (A) and cabfloor access plate (B).

    Continued on next page

    2-2-34 012704PN=74

  • OperationOperating The Machine

    OUO1079,0000285 1919SEP003/3

    T132

    351B

    UN

    13J

    UL00

    T102

    655

    UN

    10S

    EP96

    APark Brake Adjustment Cap Screw (2 used)BHex Nut (2 used)CSpecification

    IMPORTANT: To avoid damage to park brakeassembly from heat build-up, parkbrake must be manually disengaged.

    7. Release park brake manually for towing. Loosen hexnuts (B) and turn both park brake adjustment capscrews (A) completely in.

    8. Remove blocks from tires and tow machine.

    9. When towing is completed, block tires and engagepark brake to hold machine. Turn both park brakeadjustment cap screws out to specification (C) asillustrated.

    SpecificationPark Brake Adjustment CapScrew-to-Park Brake HousingDistance 27 + 1 mm (1.06 + 0.04 in.).........................................................

    10. Tighten hex nuts to lock cap screws in position.

    11. Install central floor access plate and rubber floor mat.

    12. Install front axle drive shaft, if removed.

    2-2-35 012704PN=75

  • MaintenanceMachine

    DX,FUEL1 1924JAN001/1

    Diesel Fuel

    Consult your local fuel distributor for properties of thediesel fuel available in your area.

    In general, diesel fuels are blended to satisfy the lowtemperature requirements of the geographical area inwhich they are marketed.

    Diesel fuels specified to EN 590 or ASTM D975 arerecommended.

    In all cases, the fuel shall meet the followingproperties:

    Cetane number of 40 minimum. Cetane numbergreater than 50 is preferred, especially fortemperatures below -20 C (-4 F) or elevations above1500 m (5000 ft).

    Cold Filter Plugging Point (CFPP) below theexpected low temperature OR Cloud Point at least5 C (9 F) below the expected low temperature.

    Fuel lubricity should pass a minimum of 3100 gramload level as measured by the BOCLE scuffing test.

    Sulfur content:

    Sulfur content should not exceed 0.5%. Sulfurcontent less than 0.05% is preferred.

    If diesel fuel with sulfur content greater than 0.5%sulfur content is used, reduce the service interval forengine oil and filter by 50%.

    DO NOT use diesel fuel with sulfur content greaterthan 1.0%.

    Bio-diesel fuels may be used ONLY if the fuelproperties meet DIN 51606 or equivalent specification.

    DO NOT mix used engine oil or any other type oflubricant with diesel fuel.

    TX,45,JC2126 1915AUG971/1

    Low Sulfur Diesel Fuel Conditioner

    When possible, use existing fuel formulations for enginesused off-highway. This fuel will not require any additivesto provide good performance and engine reliability.However, many local fuel distributors will not carry bothlow and regular sulfur diesel fuels.

    If the local fuel distributor will supply only low sulfur fuel,order and use John Deere PREMIUM DIESEL FUELCONDITIONER. It provides lubricating properties alongwith other useful benefits, such as cetane improver,anti-oxidant, fuel stabilizer, corrosion inhibitor and others.John Deere PREMIUM DIESEL FUEL CONDITIONER isspecifically for use with low sulfur fuels. Nearly all otherdiesel fuel conditioners only improve cold weather flowand stabilize long-term fuel storage. They do not containthe lubrication additives needed by rotary fuel injectionpumps.

    3-1-1 012704PN=76

  • MaintenanceMachine

    DX,FUEL6 1906DEC001/1

    Dieselscan Fuel Analysis

    DIESELSCAN is a John Deere fuel sampling program tohelp you monitor the quality of your fuel source. It verifiesfuel type, cleanliness, water content, suitability for coldweather operation, and if fuel is within ASTMspecifications. Check with your John Deere dealer foravailability of DIESELSCAN kits.

    DIESELSCAN is a trademark of Deere & Company

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    Handling and Storing Diesel Fuel

    CAUTION: Handle fuel carefully. Do not fillthe fuel tank when engine is running.

    DO NOT smoke while you fill the fuel tank orservice the fuel system.

    Fill the fuel tank at the end of each days operation toprevent condensation and freezing during coldweather.

    IMPORTANT: The fuel tank is vented through thefiller cap. If a new filler cap isrequired, always replace it with anoriginal vented cap.

    When fuel is stored for an extended p