Rajesh NayakF-22, staff colony, Jindal steel & power ltd, Mandir Hasoud, Raipur, Chattisgarh

: +91 9827477784 : rajesh993203@gmail.com

Manufacturing process planning/ Tooling/ CNC Machine Shop/ Product Development/ Tool Room Operations

Aspiring for challenging assignments, one which will make best use of existing skills and experience and also further my personal and professional development with a progressive and forward thinking

organization.

Profile Summary

Result-oriented and competent professional Mechanical Engineer with 12+ years of comprehensive experience and knowledge of Manufacturing, Process planning, Industrial engineering, Production (machine shop), Tool Room Operations, Development, CNC programming, maintenance and Team Management.

Currently spearheading efforts with M/S Jindal steel Machinery Div. as a in charge Manufacturing Process Planning & Industrial Engineering (for M/C Shop)..

Excellent communicator with exceptional talent for problem solving and ability to handle multiple functions and activities in high pressure environments with tight deadlines.

Motivated and goal driven with a strong work ethics, continuously striving for improvement coupled with excellent administrative aptitude with an eye for detail and the commitment to offer quality work.

A strong team leader/ player, training, guiding and motivating teams towards maximum productivity with exceptional consensus building, negotiation and interpersonal skills, analytical mind and comprehensive problem detection/ solving abilities.

PERSONAL SKILLS♦ Solution oriented ♦ Attention to detail ♦ Positive attitude♦ Decision making ♦ Loyalty, Honesty & Integrity ♦ Methodical and organized

KEY RESULT AREASProduction:

Formulating manufacturing method and jobs schedules, supervising designs / drawings and technical specifications for smooth execution of projects within the time and cost parameters.

Monitoring production operations and resource management for development of various Jigs and fixtures.

Co-ordinating with designers and production for developing strategies for machining, tolerance, improvement and weight reduction; selecting appropriate processes to be followed.

Preparation of work instructions, process sheet, Machining process plan and self-inspection sheets of critical dimensions of various jobs.

Tooling & Development: Ascertaining requirements of material for development activities in the Tool Room. Procurements of tools, cutters, inserts from reputed cutting tools suppliers like SANDVIK,

WIDIA-KENNAMETAL, WALTER, TAEGUTEC and OTHERS and Optimising the cutting parameters.

Familiar with SN-200 and IS-standards. CNC Programming, machining Time Estimating. Developing programs for new jobs. Imparting training about Machining Process, CNC programming to operators and young

engineers in SIEMENS, FANUC controls. Leading, managing and monitoring the performance of team members to ensure efficiency in

the various process (machining) operations. CAD/CAM- AutoCAD, UG-NX, Solid Works.

MAJOR EQUIPMENTS MANUFACTURED

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Steel Plants Equipment: – Segments for Slab caster & billet caster, 4 Hi Chocks for Rolling Mill, Ladle Transfer Car, Ladle Turret for Billet caster, Tundish Transfer car, Plate Mill Roller Table, Ladle, Pallet Car for sinter plant, Rolls for Bar mills , and SMS ,DRI ,Blast furnace, MLSM equipment etc.

Power Plants equipment: Lower and Upper casing for MHI-L&T, Foundation frame, Lower bracket for Andritz- Hydro, Stator carrier for Enercon, Rotor for BHEL, Spring Housing for LMTG etc.

Cement Plant equipment::Crusher, Spikes, Cone, Hopper, Separator etc. Mining equipment: Upper & Lower Mantle, Bell Hopper etc. Material handling equipment: Components of EOT cranes (up to 450 MT capacity) ,

Grab buckets, scrap bucket, sludge scrapers, Gantry crane and many more.

Professional Span

Jindal steel and power, Ltd Sept, 2014 to till nowDy.Manager (In charge process planning & Industrial Engg.)

Formulating manufacturing method and process. Estimating manufacturing time (with Standard) , tools and equipment. Routing for manufacture the different components. Establishing the Operation Process Sheets (OPS) for various components. Resolving various technical constraints during manufacturing. Imparting experience to the marketing team for Business development & Estimatimation. Handling the Job Work Projects.

Jindal steel and power, Ltd April, 2012 –Sept 2014Asst.Manager (In charge CNC Machine Shop) Responsible for Entire Machine Shop Production, Tool Room and New product development. Automation of machine for smooth production. To look through machining to ensure components are timely targeted by assembly departments. Responsible for production and monitoring of man, machine and material co-ordination. Programming of various CNC Machines (controlled by Fanuc and Siemens) like Horizontal boring

floor- type and table-type, HMC and VMC. Making necessary arrangement of Jigs, Fixtures and Templates for metal cutting. Responsible for the Establishment and Maintenance of Tool Room for Smooth Production and for

new product development.________________________________________________________________________________________________________Jindal steel and power, Ltd Feb, 2009 –April 2012 Jr.Manager (Process panning and Industrial Engg.) Preparation of work instructions, process sheet, Machining process plans (methods). Preparation of. Self-inspection sheets of critical dimensions of various jobs. Estimating the Operation time of various jobs. Designing of Fixtures for job setting. Monitoring manufacturing processes. Implement TPM.

Jindal steel and power, Ltd March, 2007 –Feb, 2009 Asst.Engg (Machine Shop.) Programming of CNC Machines – 3 and 5 axis in CAM and Manual. Planning and Monitoring of production activities. Arrangement of Fixtures for job setting. Arrangement of Tooling for required operations. Monitoring machining time. Maintaining records of job performed and SOP. Implement 5S.

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JINDAL POWER & STEEL LIMITED Sept ’2005 – March’2007Junior Engineer – Machine Shop Programming and Operating of various CNC HB Machines (PAMA 9 - axes floor - type, JUARISTI –

TS5 5 - axes table-type, TOS, 5-axes table type etc.), CNC Plano miller (WALDRICH-SIEGEN, VISIONWIDE)

Arrangement of Fixtures for job setting. Arrangement of Tooling for required operations.

________________________________________________________________________________________________________Indo Danish Tool Room, Jamshedpur Jun’2003 – Aug’2005Trainee – Production Operating and programming of various types of CNC machines. Involvement in tooling activities and fixture development. Make the component at higher tolerance accuracy.

Special Training Attended

1. 15 days Training on programming & operating of floor type Horizontal boring m/c (Siemens 840-D control) From PAMA (ITALY) in their workshop & jspl Raipur in 2007.

2. 15days Training on programming, operating, mechanical & hydraulic maintenance of Table type Horizontal boring m/c (Siemens 840-D control) From JUARISTI (SPAIN) in 2008.

3.12 days training on programming, operating & mechanical & hydraulic maintenance of Machining Centre BFW (Bangalore) in 2009.

4. 15days Training on programming, operating, & mechanical & hydraulic maintenance of Table type Horizontal boring m/c (Siemens 840-D control) From TOS VANSDORF (CZECH REPUBLIC) in 2009.

5. 5days Training on programming, operating, & mechanical & hydraulic maintenance of CNC plasma & oxy fuel cutting from MGM (CZECH REPUBLIC) in 2009.

Academic Credentials 4-years Diploma in TOOL & DIE MAKING from INDO DANISH TOOL ROOM, Jamshedpur in

2003 with 67%. B-Tech mechanical (correspondence) from RVDU, Udaipur (Raj.) in 2010 with 70%.

Technical Expertise

Well versed in utilizing MS Office Application, and AutoCAD, UG-NX, Solid works. Proficient with internet operation/soft skill. ERP Skill: End user of SAP ( Module PP)

System Expertise Active Member of JISHU-HOZEN in TPM. Group leader of Kobetsu–Kaizen in TPM. Internal auditor of Integrated Managnent System (IMS).

Personal DossierDate of Birth : March 08, 1983 Languages Known : English and Hindi, BengaliFather’s Name : Mr. S.Nayak

References : Available on request Marital Status : MarriedNationality : Indian

(Rajesh Nayak)

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