reflex iml brochure
DESCRIPTION
Reflex presents 3 types of Robots for IML label loading for Blow Molding MachinesTRANSCRIPT
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About us
Reflex was founded in Mumbai (Bombay) India in 1993. Since the very
beginning we have always been a technology oriented organization built to
meet the customers’ challenging Factory Automation requirements.
Originally a supplier of machine automation and component handling
solutions to the local industries, Reflex has developed into a market leader
in the field of end-of-line automation solutions catering to the biggest
organizations across India’s vast geography.
The exceptional quality of Reflex’s systems combined with the application
of advanced technologies has resulted in over two decades of continued
customer satisfaction.
Today, Reflex has equipments and systems operating in more than a 100
locations across the country. Reflex maintains local representatives in
almost all states of the country to ensure local availability for customer
contact and optimum service. Reflex is an active participant at trade shows
and technical conferences throughout the world. Such occasions offer an
opportunity to meet with industry partners and customers, thus renewing
existing business relationships and establishing new contacts.
With very strong partnerships with some global industry leaders, Reflex is
able to offer highly customized, optimum and cost-effective solutions under Pack to Pack Off.
Reflex IML Robot is recommended by YUPO Corporation, a world
wide leader in IML synthetic paper.
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WHAT IS IML ?
IML is “In Mould Labeling“ process for labeling or
decorating a plastic object while it is being formed in the
mould. In the in-mould labeling process, a label or
appliqué is placed in the open mould and held in the
desired position by appropriate means. The mould closes
and molten plastic resin is extruded or injected into the
mould where it get affixed to the shape of the object,
making it an integral part of the moulded object.
ADVANTAGES
• Lower decoration costs • No Extra labeling operation • Increased packaging lines speed • Reduced in-house container inventory • Reduced container weight • Non-tearable, Antifading, Scratch Proof & Tamper
Proof labeling • Cost effective • No adhesion issues • Manual Labour elimination
WHY USE IN MOULD LABELLING?
• Branding • Durability • Permanence • Add value to product • Point of purchase appeal • Low scrap rate • Greening of operations • High resolution graphics
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IML ROBOT... Recommended by
• IML Robot is a smart device which applies IML label inside mould during moulding process.
• This pre printed label when inserted into the mould
becomes bonded to the plastic melt and therefore
the finished article during the single step
manufacturing process gets manufactured. • IML Robot eliminates the post mouldinglabelling
operations and all associated equipment and labor. • The Micro Controller based system controls the 2
Axes with either Stepper or Servo drive for each axis Note : Photograph shown above is only for Reference.
SATISFIED CUSTOMERS
Hindustan Petroleum Corporation Ltd.
Hershey India Pvt Ltd.
Pidilite Industries Ltd.
Johnson Diversey India Pvt Ltd. & Many more……… in Process of Implementation
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ACCESSORIES / CHANGE PARTS
PLC based Controls Gripper with suction cups
Label Magazine Robotic Arm
OPTIONAL FEATURES
• S.S. Structure • Touch screen / Colour HMI Operator Console • Servo Drive • Machine Guard with door Interlock • 2nd level Mould safety with system Integration
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SCHEMATIC REPRESENTATION OF REFLEX IML ROBOT
Long Axis Assembly
In out Assembly
Label Stacker Assembly
MO
DE
L S
EL
EC
TIO
N
MO
DE
L
SE
LE
CT
ION
Number of mould cavity
7
For
Ex.-
BM
-MT
-MT
-V1
-B1:
Im
l R
obot use
d for
Blo
w M
ou
ldin
g m
ach
ine w
ith len
gth
of
Long A
xis
as 9
00m
m w
ith S
teper
dri
ve
& d
ista
nce o
f str
oke a
s 7
0m
m f
or
In/O
ut
Axis
with S
tepper
dri
ve, la
bel ap
plic
ation b
y v
accum
with 1
pa
ir o
f la
bel sack, la
bel app
licatio
n o
n b
oth
sid
es of
mo
uld
with s
ingle
cavity.
No
te :
Ab
ove
sp
ecif
icat
ion
s a
re f
or
refe
ren
ce. H
ow
ever
we
rese
rve
righ
t to
ch
ange
th
e sa
me
at a
ny
tim
e w
ith
ou
t n
oti
ce,t
o s
uit
as
per
ap
plic
atio
n r
equ
irem
ent.
Reflex Technologies Pvt ltd
EL - 51, Electronic Zone, MIDC Mahape Navi Mumbai 400710,
INDIA. www.reflexautomation.com | +91 22 4161 2500