rmt valvomeccanica
DESCRIPTION
Company ProfileTRANSCRIPT
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COMPANY PROFILE
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INTRODUCTION The company is one of the oldest
valve manufacturer in Italy. Since
1950 design and manufacture
were concentrated on lubricated
plug valves in standard and
inverted pressure-balanced
designs. For 40 years the company
operated successfully improving its
skills and capabilities, up to the
beginning of the „90s when the
company was liquidated due to
market changes and the growing
attention of the owners to forgings and ball valves production.
In 1998 the activity found a new beginning with the name “La Valvomeccanica
S.p.A.”, incorporated in Solbiate Olona (VA) as a public limited company specialized
in small and medium ball valves. In the same year, “RMT Valves s.r.l.” was
established in Voghera (PV), as a trading company supplying service to major
worldwide Engineering & Construction companies for all types of on-off valves: ball,
gate, globe, check, butterfly and plug. In 2008 the good collaboration between the
two companies led to the merger of the two companies into “RMT Valvomeccanica
s.r.l.”.
RMT VALVOMECCANICA is
included in the GIVA
group, an Italian group
founded by Mr. Antonio
Vienna in 1962 in Northern
Italy, which performed in
2008 a turnover exceeding
650 Million Euro. Actually
the group includes steel
mills, such as Italfond, and
important forge masters,
such as Forgiatura
A.Vienna, which can supply
big forgings up to 120 tons and shell rings up to 8 meters in diameter, in a wide
range of materials.
Supported by the international experience and the innovation of the group, in the
last years the company improved products quality and customers satisfaction.
Moreover RMT Valvomeccanica has risen to the top of the market thanks to its
competitiveness and the capacity to adapt to the continuous evolutions occurring
within the market itself.
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The factory and headquarter
of the company are located
in the town of Solbiate
Olona, just North of Milan in
the very heart of the Italian
and European valve
industry, at a short driving
distance from most of the
main sub suppliers of raw
materials and components.
Solbiate Olona is easy to get
to from from the two main
airports of Malpensa and Linate. Moreover RMT Valvomeccanica is active worldwide
through an organized net of sales offices, agents and distributors, in order to offer
swift assistance and on-site technical support for all customers.
PRODUCT RANGE
RMT VALVOMECCANICA s.r.l. is present in the small and big sized ball valve market,
dedicated to the design and manufacture of ball valves in a multiplicity of materials:
carbon and stainless steels, duplex and super duplex, as well as inconel and incoloy.
Our valves are currently employed worldwide in many applications such as oil & gas,
chemical, petrochemical, naval, pharmaceutical, power, offshore etc.
FLOATING BALL VALVE – FSE TYPE
Two pieces split bolted body side entry floating ball valves ASME class 150-300-600-900-1500-2500 flanged butt welding or hub ended (on request), anti-blow out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO
5211 drilling for top mounting (≥ 1½”), construction and testing according to API 6D, ASME B 16.34, PED and BS 6755.
Size range
From ½” to 6” full and
reduced bore Suitable for
Std. service Cryogenic service High temperature service
Be operable with every actuation
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TRUNNION SIDE ENTRY BALL VALVE – TSE TYPE
Two & three pieces split bolted body side entry trunnion mounted ball valves ASME class 150-300-600-900-1500-2500 / API 2000 to 10000 flanged or hub ended (on request), anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D.
Size range
From 2” to 60”
TRUNNION TOP ENTRY BALL VALVE – TTE TYPE
One piece cast body construction, top entry trunnion mounted ball valves ASME class 150-300-600-900-1500-2500 flanged, butt welding or hub ended (on request), forged bonnet - bolted, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range
From 2” to 56”
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TRUNNION FULLY WELDED BALL VALVE –TSW TYPE
Two & three pieces welded body construction, trunnion mounted ball valves ASME class 150-300-600-900 butt welding or hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D/ASME VIII Div. 1 & 2
Size range From 2” to 60”
available also for Floating Ball Valves
CRYOGENIC BALL VALVE – CRYO TYPE
Two & three pieces split bolted body side entry floating & trunnion mounted ball valves ASME class 150-300-600-900-1500-2500 flanged or hub ended (on request), anti-blow-out stem, antistatic device, vapour spacer, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 6364/ASME B 16.34/API 6D
Size range From 1/2” to 30” – Tested down to -196°C
TRUNNION DOUBLE BLOCK & BLEED – TDBB TYPE
Two & three pieces bolted UNIBODY construction with TWO balls, trunnion mounted side entry ball valves ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range From 2” to 24” DBB type available also for
Floating Ball Valves
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SUBSEA BALL VALVE ––TSS TYPE
Two & three pieces body construction, trunnion mounted side entry ball valves ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device , soft & metal seated, triple stem seals, double body seals, ADDITIONAL SEALS FOR SUBSEA APPLICATION, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range From 2” to 60”
COMPACT VALVE – TSC TYPE
Bolted body construction, trunnion mounted side entry ball valves, REDUCED FACE-TO-FACE DIMENSIONS to meet customer requirements. ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range From 2” to 24”
HIPPS VALVE – HIGH INTEGRITY PRESSURE PROTECTION SYSTEM
Bolted body construction, trunnion mounted side entry ball valves, , API class 5.000 & 10.000 flanged, hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, special care for TSO SEALING and REDUCED OPERATING TIME. Valves certified SIL 3, designed for Systems classified up to SIL 4.
Size range From 2” to 24”
APPLICABLE SPECIFICATIONS
API 6D – 6A ASME B16.34 ASME VIII ASME B16.25 API 598 ASME B16.10 BS 5351 MSS – SP - 6 BS 6755 NACE MR-01-75 ASME B 16.5 API 6FA – API 607
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DELIVERY TIMES
Standard machined valve components and spare parts are stocked and shelved in our warehouse. Deliveries are therefore reduced to a minimum and in many cases we are able to satisfy deliveries within a matter of days for most of our standard products.
Main components available in stock - Approval of drawings not required 1 to 4 working weeks
Main components not available in stock - Approval of drawings not required
6 to 10 working weeks In case of drawing approval please increase above deliveries by number of weeks required for drawing approval.
PRODUCTION
FROM 12” TO 20”: 150 PCS PER MONTH
FROM 24” TO 52”: 120 PCS PER MONTH
Average Delivery Time in working weeks
Material Type ASTM FORGINGS MANUAL & BAR
STEM VALVES ACTUATED VALVES
Carbon Steel A105N 4 ww 12 ÷ 18 ww depending on
actuator supplier
Low Temp.CS LF2 - LF3 4 ww 12 ÷ 18 ww depending on
actuator supplier
Stainless Steel F304 - F316 –
F6A 4 ww 12 ÷ 18 ww
depending on actuator supplier
Duplex F51 4 ww 12 ÷ 18 ww depending on
actuator supplier
SuperDuplex F53 - F55 6 ww 20 ÷ 22 ww depending on
actuator supplier
6Mo F44 6 ww 20 ÷ 22 ww depending on
actuator supplier
Inconel 625 - 718 6 ww 20 ÷ 22 ww depending on
actuator supplier
Incoloy 825 6 ww 20 ÷ 22 ww depending on
actuator supplier
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SPECIAL DELIVERIES
2006 - SHELL SARAWAK Project F6
Trunnion Side Entry Ball Valve
Size 32” rating 900#
material A105 & F51
Delivered in 16 working weeks
2010 - NEXEN PETROLEUM
Project BUZZARD FIELD DEVELOPMENT
Trunnion Side Entry Ball Valve
Size 18x16” rating 150#
material FULL F55 gear operated
Delivered in 5 working weeks
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CERTIFICATIONS
- UNI EN ISO 9001:2008 – TŰV Italia Srl
- CE MARK – TŰV Italia Srl
- API MONOGRAM – American Petroleum Institute
- SIL 3 – IEC 61508:2000 Functional Safety Management System
- ATEX certificate 94/9/CE – DNV Modulo Uno
- GOST R certificate
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LAYOUT AND UTILITIES
General Overview
Raw Material Area 1.500 m2
Warehouse 940 m2
Cutting Area 130 m2
Machining Area 270 m2
Assembling Area 250 m2
Testing & Marking 510 m2
Expediting Area 360 m2
Office Area 1.750 m2
Free Shop Expans. 7.000 m2
Total covered area 14.200 m2
Total area 25.400 m2
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manufacturer: MAPP TOOLSQTY BODIES QTY RINGS mm Nm from Nm to
2 LDF2 4 36-41-46-55 256 2134
2 LDF4 4 50-65-70 646 5386
5 LDF8 7 60-75-80-90 1293 10772
3 LDF15 5 96-100-117 2415 20122
2 LDF30 3 127-135 4683 39024
manufacturer: PROTEC
QTY BODIES QTY RINGS mm Nm from Nm to
1 QD2 2 46-56 209 2092
1 QD4 3 51-65-75 602 5540
2 QD8 7 60-65-70-80-89-95 1157 11118
2 QD14 3 98-117 1957 19174
1 QD20 1 117 3174 27299
1 QD30 1 137 4364 41893
3 PUMP UNITS up to 60 l and 700 bar
HYDRAULIC TORQUE WRENCHES
PROCESS EQUIPMENT Lifting
1 x 40 tons Overhead Crane (indoor)
1 x 30 tons Overhead Crane (indoor)
3 x 20 tons Overhead Crane (2 indoor + 1 outdoor)
1 x 5 tons Overhead Crane (indoor)
4 x 2 tons Wall Jib Cranes (assembling area)
3 x electric rechargeable Forklifts (2,5
tons LINDE + 4,8 tons LINDE + 12 tons KAREER)
6 x manual transpallets max 2500 kgs
4 x electric transpallets max 1400 kgs
Machining
Vertical Lathe 300 x 1500 mm
Vertical Lathe 400 x 1800 mm
CNC Boring Machine
2x Automatic Cutting Machines max Ø 360mm
1 x Manual parallel lathe H 300 x 1500mm
1 x Manual cutting machine max Ø 60mm
2 x Vertical drilling machines
1 x Radial drilling machine
3 x Grinding machines
1 x Ball polishing machine
1 x Press for seat insert
Assembling
4 x benches for small valves assembly
2 x equipped areas for big valves assembly
Hydraulic Torque Wrenches
HPU Hydraulic Power Unit
Air Compressors
Junction Box
RMT VM – Automatic cutting machines max. Ø 360mm
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TESTING EQUIPMENT
Material Tests (carried out on site):
MPI - Magnetic Particle Test
(MAGISCOPE 3000 CCA silver yoke)
DYP - Dye Penetrant Examination
UT - Ultrasonic Test (KRAUTKRAMER)
PMI - Positive Material Identification
(Spectrometer NITON Analyzer XL2 800)
Hardness Test
Valve Tests 2 x Pneumatic & Hydraulic Test Benches
( ½” to 10”) [one with threaded ends]
1 x Pneumatic & Hydraulic Test Bench ( 6” to 24” )
1 x Pneumatic & Hydraulic Test Bench ( 6” to 36” )
1 x Pneumatic & Hydraulic Test Bench (16” - 48” ) bigger sizes are tested using blind counter flanges
Pressure gauges max 2000 bar
Plug Test gauges up to 48”
Cryogenic test equipment (bath up
to 12” valves)
Fugitive emission test equipment
(Helium Mass Spectrometer &
Vacuum tester ESA)
Bunker for valve gas testing up to
36” 600lbs (28” API 15000)
RMT VM – Bunker for Gas Testing
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Torque verification equipment ALKITRONIC & Dynamometric Wrenches
max 30.000 Nm
Flow meter ASA for Pneumatic Test (for metal to metal valves)
INSTRUMENTS:
Roughness tester MITUTOYO
Measuring 3D machine CAM2
Altimeter TESA
Comparator MITUTOYO
Alesameter MAHR
Micrometer MITUTOYO
X-RAY view box 50000 Cd/mq SEMAT
Temperature Recorder YOKOGAWA
Dualscope for painting max 2000 µm
FISCHER
Tests carried out by sister companies:
Ultrasonic test
PMI Corrosion test
RX Radiographic Test
Mechanical and chemical tests
DYE Liquid Penetrant
MPI Magnetic Particle
Laboratory examination
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Marking, Packing & Shipping
CNC Marking machine (low stress)
Electric & Pneumatic tools for Packing
1 x 40 tons bridge crane
1 x 1500 kgs max balance
1 x 10 kgs balance
SUPPORTING SERVICES
RMT Electronic Data System consist of the following HW: 1 Application Server 1 File Server (METODO) 1 File Server (DNS) 1 File Server / APPL.SVR. (Pro-Engineering CAD) 2 Networks Access Storage (for daily backup) 2 main Hub-Switch 1 Gbit/s 4 secondary Hub-Switch 100 Mbit/s 3 Access point for wireless comunication 40 network PC 6 A3/A4 Copier - Scanner - Fax simile (multi-task) 4 color laser printer A4 for higher number of copies an ink jet colour printer for larger format A3 an ink jet colour printer A4 format only Analog Switchboard hub configured by 16 external lines and 22 extension a router ADSL for Internet access (1 Mb band guarantee) a firewall cisco following SW: Operating System Windows XP, Windows Vista, Windows 7 A simultaneously accessible network EDP System for 20 workstations METODO 4 licenses of Pro-Engineer CAD program 1 license of Tell CAD program 4+4 PDM LINK other program able to realise informative data flow show in the manual and procedure and following internet connections: internet website www.rmtvalvomeccanica.com main E-mail: [email protected]
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GIVA GROUP
The GIVA Group (Gruppo Industriale Vienna Antonio), with two steel mills and five
forge masters located in various parts of Northern Italy, today holds the National
record for the volume of annual output. Experience and innovation are the particular
qualities which best identify the group‟s companies, which are leaders in the sectors
in which they operate.
- STEEL MILLS - PRODUCTION CAPACITY TONS PER YEAR: 60.000 tons
Nunki Steel Production of Carbon Steel ingots: 1 ingot max 80 tons each 90 minutes
Italfond
Italfond S.p.A. manufactures forged ingots and bars made of Stainless Steel and Special Alloys, and currently ranks among the world‟s most technologically advanced steel mills. Stainless Steel & exotic materials bars and ingots up to 21.500 kg
30 tons electric arc furnace, AOD converter and automatic plant for handling ferroalloys and scrap
VAR equipment for re-melting machine
Hydraulic presses + manipulators
Rotary forging machine (the largest in Italy)
Remote controlled heating furnaces
Heat treatment furnaces & cooling tanks up to 80 tons gross weight
Lathes & automatic peelers for bars up to 18” diam.
2 automatic grinding machines
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RAW MATERIALS
CARBON STEELS
ASTM A105N
ASTM A350 LF2 ASTM A350 LF3 [-101° IMPACT TESTED] AISI 4140
F60
STAINLESS STEELS
ASTM A 182 F304 ASTM A 182 F6
ASTM A 182 F316 ASTM A 182 F317
ASTM A 182 F316L ASTM A 182 F316TI ASTM A 182 F316LN
ASTM A 182 F321 ASTM A 182 F347 A564 GR. 630
(UNS S17400), 17-4-PH A479 XM19 (NITRONIC 50)
DUPLEX STAINLESS STEELS
ASTM A 182 F51 (UNS S31803)
SUPER DUPLEX STAINLESS STEELS
ASTM A 182 F53 (UNS S32750) ASTM A 182 F55 (UNS S39276)
6 MO
ASTM A 182 F44
(UNS S31254)
NICKEL ALLOYS
INCOLOY 825 (UNS N8825) INCOLOY 625 (UNS N6625)
INCONEL 718 (UNS N07718 B637 GR718)
INCONEL X 750 (UNS S07750 B637 GR688)
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- FORGE MASTERS -
PRODUCTION CAPACITY TONS PER YEAR: 200.000 tons FORGING PRODUCTION RELEVANT TO VALVE MARKET: BODIES, CLOSURES, BALLS: FROM 56” TO 60”, 5 PCS PER WEEK Example: week 41,2008 – Produced in 5 days 60 balls 56” 600lbs in LF2
Forgiatura A.Vienna
Forgiatura A.Vienna operates in the heavy rolling and forging sector and is the largest company in GIVA Group. Thanks to the continual technological investments, the company today stands out due to its production capacity for large size forgings, both heavy-rolled and open-die-forged products. In 2007 Forgiatura A.Vienna became the leader in its field for the quantity and
quality of production of shell rings for major petrolchemical projects.
PRODUCTION:
Forgings up to 120.000 Kgs
Rings up to 9.000 mm in diameter
Maximum length: 12 m
EQUIPMENT:
10.000 - 6.000 and 3.500 tons presses
CALAM 2000 rolling machine
Wagner rolling mill
Manipulators up to 90 tons
Pre-forging furnaces
Cutting edge rolling technology is used to
turn out items weighing up to 120 metric
tons max diameter 9.000 mm with height
up to 3.000 mm.
Heat treatment furnaces - salts - baths
Up to mm 8000 x 12000 x 3500 h
up to 1100°C
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La Forgia di Bollate Production range: forging weight 100 to 18.000 kgs max. length bars/shafts 8.000 mm max. Ø discs 2.200 mm Ring lamination range: max. Ø 2.500 mm max. height 550 mm max. weight 2.500 kgs
Forges
3.500 tons oil-pressure press
5.000 tons hydraulic press
6 manipulators up to 45-ton
vertical lathes
horizontal lathes
milling machines
CNC machining centres
Nuova OFAR
6,000 Tons Press 80 Tons manipulator 50 Tons integrated manipulator 2,500 Tons Press 20 Tons manipulator 20 Tons integrated manipulator
Vertical saw cutting Max. height 2,000 mm Max. width 2,000mm
Horizontal saw cutting Max. length 6,000 mm
Max. width 2,000mm
Heat Treatment equipments Products up to 80 tons Maximum length: 22m