psft-wk-tbec-40-016b-a4-r.1 (galvanized flange).pdf

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TBEC

DOCUMENT NO.

GALVANIZED FLANGE

REV. : 0

PSFT-WK-TBEC-40-016B-A4PAGES :

1 OF 5

OWNER : PT. PERTAMINA (PERSERO)

CONTRACTOR : PT. WIJAYA KARYA (PERSERO) TBK.

PROJECT NAME : PULAU SAMBU FUEL STORAGE TERMINAL

REFURBISHMENT PROJECT

LOCATION : PULAU SAMBU – KEPULAUAN RIAU

CONTRACT NO. :

0 10/09/14Issued For

BidHPI/ZR NK ADW

REV. DATE STATUS

PREP’D CHECKED APPROVED CHECKED APPROVED APPROVED

PT.WIJAYA KARYA PT.AUDEX INDONESIA PT.PERTAMINA



TBEC

DOCUMENT NO.

GALVANIZED FLANGE

REV. : 0

PSFT-WK-TBEC-40-016B-A4PAGES :

2 OF 5

REVISION SHEET

Rev.

No.Date

Description

0 10/09/14 Issued for Bid – TBEC GALVANIZED FLANGE



Prepared by : HPI/ZR

Checked by : NK

Revision : 0

Legend : Date : 10/09/2014

C = Confirmed/ Complied/ Furnished Sheet : 03 of 05

N = Bidder to Specify/ Confirm/ Furnish

H = Hold

PROJECT : A = Acceptable

X = Not Acceptable

REQ. NO. : PSFT-WK-REQ-40-4017-A4 Galvanized

TITLE : TBEC FOR GALVANIZED FLANGE

DOC. NO. : PSFT-WK-TBEC-40-016B-A4

SR.

A

B

E

F

(1-Most Technically Compliant)

1

2

2.22.2.1

2.2.1.1

2.2.1.2

2.2.1.3 As per MTO PSFT-WK-MTO-40-003-A4 Rev.1

2.2.1.4

2.2.1.5

2.2.1.6

2.2.1.7

2.2.1.8

2.2.22.2.2.1

2.2.2.2


2.2.2.4

2.2.2.5

2.2.2.6

2.2.2.7

2.2.2.8

2.3 Piping Material Class CLASS 1C

2.3.1 Item for NPS Flange 2 1/2" and smaller FNPT Thrd Flange;RF

for NPS Flange 3" and Above WN Flange;RF

2.3.1.1 Material ASTM A105

2.3.1.2 Dimensions ASME B16.5


2.3.1.4

2.3.1.5

2.3.1.6

Zinc Specification As per ASTM B6 or Equivalent

Size, Qty,Rating,sch,End Conecction and wall

Minimum Co ating Thickness (Weight) As per BS 729 or ASTM A123

Piping Material Class

Dimensions ASME B16.5

Galvanized Standard Specification As per BS 729 or ASTM A123

Dimensions

Zinc Specification

VENDOR OFFERING STATUS

b) Under 5 mm but not less than 2 mm

Minimum Coating Thickness (Weight)

Material

As per BS 729 or ASTM A123

Coating Grade 65 ( 460 g/m² )

a) 5 mm Thick and over

Zinc Specification


b) Under 5 mm but not less than 2 mm

If use BS 729 ( TABLE 1 BS 729 )

a) 5 mm Thick and over 610 g/m²

ASTM A105



As per ASTM B6 or Equivalent


Material ASTM A105

Item Blind Flange;RF

CLASS 1BItem for NPS Flange 2 1/2" and smaller FNPT Thrd Flange;RF

1.4 Final Documentation As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

(5-Most Technically Non-Compliant)

Technical Conclusion (By WIKA)

G Overall Technical Ranking (By WIKA)

D Country of Origin As per Vendor list (Brand Approved) Pertamina Direktorat

Pemasaran dan Niaga

Indonesian Agent Company Name

MATERIAL AND DESIGN REQUIREMENT

1.5

As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

1.1 Scope of Supply As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

COMPLIANCE

DESCRIPTIONS REQUIREMENTS

C Manufacturer / BrandAs per Vendor list (Brand Approved) Pertamina Direktorat

Pemasaran dan Niaga

Bid date & Technical Clarification Response dates

Delivery Time One Package with Flange Delivery Time

PULAU SAMBU FUEL STORAGE

TERMINAL REFURBISHMENT

PROJECT

TECHNICAL BID EVALUATION AND CLARIFICATION

* = Subject to be checked with procurement plan for delivery

time, location, and manufacturer.

1.3 Material Certification, Marking, and Traceability As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

1.2 Documents and Drawing Supply

1.6 Packing Shipping & Transportation As per Requisition PSFT-WK-SP-00-310-A4-R.0

Supplier QA/QC Requirements As per Doc. Requisition PSFT-WK-SP-70-110-A4-R.0

610 g/m²

ASME B16.5

If use ASTM A123 ( TABLE 2 ASTM A123)

a) 5 mm Thick and over Coating Grade 100 ( 705 g/m² )



460 g/m²


b) Under 5 mm but not less than 2 mm Coating Grade 65 ( 460 g/m² )

As per ASTM B6 or Equivalent


Galvanized Standard Specification


b) Under 5 mm but not less than 2 mm 460 g/m²





Checked by : NK

Revision : 0

Legend : Date : 10/09/2014



H = Hold


X = Not Acceptable




SR.

2.3.1.7

2.3.1.8

2.3.2

2.3.2.1

2.3.2.2


2.3.2.4

2.3.2.5

2.3.2.6

2.3.2.7

2.3.2.8

2.4

2.4.1

2.4.1.1

2.4.1.2


2.4.1.4

2.4.1.52.4.1.6

2.4.1.7

2.4.1.8

2.4.2

2.4.2.1

2.4.2.2


2.4.2.4

2.4.2.5

2.4.2.6

2.4.2.7

2.4.2.8

3

3.1

3.1.1

3.1.2

3.1.3

3.1.4

3.2 Manufacturing

3.2.1

3.2.2 NPT taper pipe thread per ASME B1.20.1

3.2.3 Per Manufacturing Standard

3.2.4

3.2.5

3.2.6 Flanges marking As per MSS SP-25




PROJECT* = Subject to be checked with procurement plan for delivery


DESCRIPTIONS REQUIREMENTS VENDOR OFFERING STATUS























Test and Inspection As per BS 729 or ASTM A123

Material Description As per ASTM B6 or Equivalent

TECHNICAL SPECIFICATION REQUIREMENT

Material

Certification As per BS 729 or ASTM A123

Surface Condition As per BS 729 or ASTM A123

Weld repair of wrought ,fo rged or cast Shall be not permitted

Surface Condition Avoid defect material

Threaded End

Item Blind Flange;RF




Material ASTM A105




Material ASTM A105


Bevel End As per ASME B16.25

Coating for shipping




Piping Material Class CLASS 1G

Item for NPS Flange 2 1/2" and smaller FNPT Thrd Flange;RF








Galvanized Standard Specification

Item Blind Flange:RF


Material ASTM A105





Checked by : NK

Revision : 0

Legend : Date : 10/09/2014



H = Hold


X = Not Acceptable




SR.

3.27

3.3

3.3.1

3.3.2

3.3.3

STATUS




PROJECT* = Subject to be checked with procurement plan for delivery


DESCRIPTIONS REQUIREMENTS VENDOR OFFERING

Flange Dimension

a) For NPS 24" and Smaller ASME B16.5

b) For NPS 30" and above ASME B16.47 Series A

Inspection & Testing

Pressure Test As per ASTM Standard

Hardness Test As per ASTM Standard

Shop Inspection As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

(............................... )(................................. ) (...............................................)

Vendor by Checked by Approved by