product upgrades - nidec minster · this package replaces the existing clutch sleeve with a new...

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Product Upgrades

BULLETIN 183A

MINSTER®

LAMINATION & ELECTRICAL PRESS UPGRADES& AFTERMARKET OFFERINGS

MINSTER®

A Group Company

Product Upgrades

003

003Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

LAMINATION & ELECTRICAL PRESS UPGRADES

CONTENTSOption Page

TR2 Variable Displacement Lube Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4TR2 Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5TR2 Hydraulic Bolster Adjustment Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6TR2 Piston Seal Upgrade Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7TR2 Guide Post Seal Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8TR2 Bolster Shutheight Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Adjustment In Motion (AIM) Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Clutch Sleeve Anti-Fretting Mounting Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Flywheel Bearing Re-Grease Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Conversion to Flywheel Spherical Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Piston Accumulator Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Dynamic Balancer MonitorFlow® Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Hydura Pump Replacement Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Conversion to Variable Frequency Drive (VFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Minster Rotary Union for Hydraulic Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Air Rotary Union Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Replaceable Brake Key Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Air Clutch Brake Facing Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21MC Clutch Brake Spring Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Tandem Air Valve Clutch Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Detachable Slide Adjust Motor Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24SA Brake Lock-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Automatic Shutheight Adjustment For Slide or Bolster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Oil Sump Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Heat Exchanger Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Connection Pin Upgrade Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Connection Oil Deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Piston and Connection Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Die Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Vibration Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Safety Railing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Aluminum Die Safety Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Adjustable Die Safety Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Press Remanufacturing and Component Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Preventive Maintenance Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

004

004Product Upgrades



TR2 Variable Displacement HydraulicPump Package

Benefits:

• Improved Reliability and Serviceabilityof Your Press Hydraulic System.

• Reduced Downtime.

• Reduced System Maintenance.

• Readily Available Spares.

Package Includes:

• New Pump, Motor and Coupling

• All necessary Plumbing, Brackets, andMounting Hardware to Add the Unit to thePress

• Spin-On Type Oil Filter

• Installation Information

Description(Part No. 810-1038 and 6047-631 for 60 Hz or3500-181 for 50 Hz)

This package replaces press hydraulicpackages that utilize air over oil pumps.Enhancements included with thisreplacement package include; a spin-on typefiltering system, blocked line detection, anda larger lube motor.

005

005Product Upgrades



TR2 Heat ExchangerPackage Includes:

• Manifolds and Valves

• Hydraulic Motor

• Tubing, Fittings and Hardware

Description(Part No. 810-0251)

This package provides a closed lube heatexchanger system with (2) crown mountedwater over oil heat exchangers connected toan air over water chiller.

Benefits:

• Increased Efficiency of Press LubricationSystem and Reduced Lubrication Faults.

• Consistent Operating TemperatureResults in Consistent Oil Viscosity WhichImproves Oil Flow and PressureConsistency.

• Improved Part Quality.

• Increased Slide Guiding SystemEffectiveness Due to the Desired OilPressure Being Maintained in theHydrostatic Slide Guides.

006

006Product Upgrades



TR2 Hydraulic Bolster Adjustment Package

Benefits:

• Allows For Easier Shutheight AdjustmentDuring Die Setting. Hydraulic PressureOn the Threads Acts as a Lock When theBolster is Not Being Adjusted.

Package Includes:

• Manifolds and Valves

• Hydraulic Motor

• Tubing, Fittings and Hardware

Hydraulic MotorWith

Indicator

AdjustmentScrew

GuidePost

Adjustable Bolster


This package adds a solenoid controlledhydraulic motor to replace the manualadjustment on a TR2 adjustable bolster.

007

007Product Upgrades



TR2 Piston Seal Upgrade Package

Description(Part No. 810-2284 or 810-2208)

This package provides better drive piston sealsto replace the original seals. The new sealsrequire new drive piston housings andretainers.

Benefits:

• Improved Seal Performance.

• Longer Seal Life.

• Reduced Downtime.

Package Includes:

• Oil Seals and O-Rings for Drive Pistons

• Slide Piston Housing and Orifices

• Piston Seal Retainer

008

008Product Upgrades



TR2 Guide Post Seal Kits

Description

This package provides all necessarycomponents to replace the housings andseals on the hydrostatic bearings that guideand locate the press slide.

Benefit:

• The New Seal Housings Position the NewStyle Seals Against the Guide Post to PreventLeaks and Reduce Wear.

Package Includes:

• Seal Housings

• Oil Seals

• O-Rings

• Retainers

Oil Seal

Oil Seal

Retainer

SealHousing

Retainer

O-Ring

O-Ring

Slide

SealHousing

009

009Product Upgrades



TR2 Bolster Shutheight Encoder


This package replaces the obsolete mechanicalcounter with an encoder and digital display.

Benefits:

• Improved Reliability.

• Integrated Shutheight Control.

Package Includes:

• Encoder

• Cables

• Digital Display

• All Necessary Mounting Hardware

010

010Product Upgrades



Adjustment in Motion (AIM) Upgrade

Description

This package adds either an in die sensor or asensor between the slide and upright tofeedback shutheight information to the presscontrol during operation.

Benefit:

• The Press Automatically Adjusts theShutheight During Operation toCompensate For Internal ThermalExpansion and Connection Stretch at HighSpeeds to Keep a Consistent ShutheightDuring Critical Stamping Operations.

Package Includes:

• Electronic Sensor and Target

• Slide Adjust Resolver

• Mounting Brackets

• All Necessary Hardware

Press Lines:

• HB and PM3 With PMC Version 6 or Later

011

011Product Upgrades



Clutch Sleeve Anti-Fretting Mounting Package

Benefits:

• Reduces Risk Of Extended and Unplanned Downtime Due ToCrankshaft Failure.

~ By Reducing Crankshaft Fretting, theCrankshaft Life is Significantly Increased.

• Reduces Potential Maintenance Costs.

Press Lines:

• ECH, EC, PM3, PM2, P2H, DASH, DACH,OPTH, and SASH

Package Includes:

• New Clutch Sleeve

• Shaft Locking Assembly

• Oil Seal and O-Ring



This package replaces the existing clutchsleeve with a new clutch sleeve that isdesigned to incorporate an internal shaftlocking device. This device virtuallyeliminates any fretting that may occurbetween the clutch sleeve and thecrankshaft.

012

012Product Upgrades



This package provides an easily accessiblemethod of replenishing the grease for theflywheel bearings. It also includes newflywheel bearings and bearing spacers thatare assembled to tight tolerances. Note, theflywheel typically requires rework toincorporate this new package. This packageis standard with all spherical bearingupgrades.


Flywheel Bearing Re-Grease Package

Benefits:

• Increases Flywheel Bearing Life By AnAverage of 250% Over Non Re-GreaseInstallations.

~ Re-Greasing the Bearings Allows Them ToRun Cooler and More Efficient, ResultingIn Prolonged Life.

~ Modified Bearing Installation TolerancesOptimize Bearing Life.

• Reduced Maintenance Costs.

• Reduced Unplanned Downtime.

Press Lines:

• ECH, EC, PM3, PM2, P2H, DASH, DAC, DAS,OPTH, SASH and TR2

Package Includes:

• Flywheel Bearings

• Bearing Spacers and Retainers

• Bearing Oil Seals

• O-Rings

• Fittings and Hoses Required For Installation

• Drawings and Instructions For RequiredFlywheel Modifications

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013Product Upgrades



Conversion to Flywheel Spherical Bearings

Benefits:

• Prevents False Brinelling.

• Improves Bearing Life.

• Simplifies Installation.

Package Includes:

• Flywheel Bearings.

• Bearing and Cone Spacers.

• Retainers and Seals.

• Misc. Mounting and Lubrication Hardware.


This package replaces crankshaft flywheelcylindrical bearings with spherical rollerbearings. Flywheel re-work may be requiredfor propoer lubrication. This packageincorporates the flywheel regrease package.

Press Lines:

• ECH, P2H, EC, PM3 and SASH(May not be available for some models.)

Grease Ports

Bearings

Crankshaft

Spacers

Retainers & Seals

Flywheel

014

014Product Upgrades



Piston Accumulator Package


This package replaces the bladder typehydraulic accumulator with a modernnitrogen charged piston accumulator.

Benefits:

• Improved Availability of Parts.

• Easier Maintenance.

• Constant System Pressure During Inchand Single Stroking Operations.

Press Lines:

• EC, ECH, OPTH, DASH, SASH, P2H and TR2

Package Includes:

• Piston Type Accumulator

• Mounting Bracket and Hardware

• All Necessary Hoses and Fittings

015

015Product Upgrades



Dynamic Balancer MonitorFlow® Package

Benefit:

• Prevents Catastrophic Downtime ThatCould Result If the Oil Supply to theDynamic Balancer is Interrupted.

Press Lines:

• DASH, EC, PM2 and PM3

Package Includes:

• MonitorFlow Control Panel

• All the Necessary Plumbing to Install theMonitorFlow Kit

• Updated Hydraulic Diagram

• New Plumbing Layout


This package adds a MonitorFlow system toensure that the lubrication to the balancerguides is not interrupted due to blockage.

016

016Product Upgrades



Hydura Pump Replacement Package

Benefits:

• Direct Replacement For Obsolete HyduraDesign.

• Current Design Allows For Improved PartAvailability.

Press Lines:

• EC, PM3 and PM2

Package Includes:

• New Motor w/Pump Mounting Flange andCoupling

• (1) Hydraulic and (1) Lube Pump


This package is necessary to replace theobsolete Hydura Pumps used for thehydraulics and lubrication on Minster pressstyles EC, PM3, & PM2.

017

017Product Upgrades



Conversion To Variable Frequency Drive

Description

Conversion of press main drive motor to a pressrated, inverter-duty motor with a VFD control.

Benefits:

VFD Controller:

• Provides Higher Performance Throughout theFull Speed Range.

• Reduces Operating Costs By Maintaining AnElectrical Power Factor of Up To 18% HigherThan Eddy Current Motors.

• Provides Tighter Speed/Torque Control.

• Includes An EMI (Electromagnetic Interference)Filter To Prevent Disturbances of OtherElectronic Equipment Within Your Plant.

• VFD Control Replacement Parts and Support isReadily Available 24/7/365.

• 12-Month Warranty as a Standard on the VFDControl.

• 24-Month Extended Warranty if the Control isInstalled By a Certified Minster Technician.

Press Rated, Inverter Duty Drive Motor:

• 10:1 Torque Speed Ratio. Motor SuppliesConstant Torque From 10% to 100% of FullSpeed.

• Provides Longer Life Than a Standard AC Motorin VFD Applications.

• 1Shielded Motor Cable Included, IncreasesMotor Bearing Life By Reducing Electrical NoiseEmissions and Their Negative Effects.

• 36-Month Warranty That is Backed By Minsterand More Than 1000 World Wide Service Outlets.

• Significantly Quieter Than an Eddy CurrentMotor.

Press Lines:

• Available For All Minster Presses

Package Includes:

• Press Rated Inverter Duty MotorEquipped With An EMI Filter.

• Variable Frequency Control in WallMountable, NEMA 12 Enclosure.

• Motor Mounting Parts and LayoutDrawing For MountingModifications.

• 50 Feet of Shielded Motor Cable.

• Installation and VFD SetupInformation.

• Options Which Can Be Included:

~ Installation and VFDCommissioning By CertifiedMinster Service Technicians.

~ New Main Contactor.

~ Remote Fwd/Rev Selector Switch.

~ Remote Speed Control.

~ Remote Speed & Load Meters.

018

018Product Upgrades


Description(Part No. 810-1155 for E2's and DAC's)

The Minster Rotary Union (MRU) is designedto transfer fluid up to 10,000 psi into rotatingmachinery at speeds of up to 1,500 rpm. TheMRU was designed with hydrodynamic oilfilm type bearing and high pressure seal

arrangement in place of the failure proneface seals and roller bearings utilized intypical rotary unions. The MRU has been thestandard for all for Minster hydraulic clutchessince 1998.


Minster Rotary Union For Hydraulic Clutches

Benefits:

• 3 to 5 Times the Life of Typical RotaryUnions Due To:~ Elimination of High Pressure Face Seals.~ Elimination of Rolling Element Bearings.

• Ability To Withstand High VibrationEnvironments.

• Units Can Be Rebuilt.

• Alternative and Custom Designs AreAvailable.

Press Lines:

• Any Minster Press With a Hydraulic Clutch.

Package Includes:

• Rotary Union

• High Pressure Hose

• Drain Hose

• All Necessary Plumbing and MountingHardware.

Fluid-Film Bearing& High-Pressure Seal

Low Pressure Drain Port

RotatingShaft

Aluminum Alloy HousingHigh PressureSupply Post

019

019Product Upgrades


Description(Ref. Part No. 810-0343)

The new air rotary union package replacesthe old slower speed leather seal style rotaryair union.

Benefits:

• Applicable to Higher Press Speeds.

• Better Part Availability.

• Ease of Maintenance

Press Lines:

• Any Minster Press With an Air Clutch

Package Includes:

• Rotary Union

• Distributor Spindle, Seal and Adapter

• All Necessary Plumbing and MountingHardware

• Installation Instructions


Air Rotary Union Package

020

020Product Upgrades



Replaceable Brake Key Linings

Description

This package adds new, more durable brakekeys with replaceable linings to existingMinster Clutch/Brake Units.

Benefits:

• Reduces Damage To the Brake DiscAnchor Slot and the Brake Key IncurredDuring Normal Operation and SingleStroke Applications.

Press Lines:

• All Presses Utilizing the Minster MC, EFHCand MHC Clutch/Brake Units.

Package Includes:

• New Brake Keys

• Brake Anchor Key Pads


BRAKE DISC

BRAKE KEY

BRAKE ANCHOR KEY PAD

021

021Product Upgrades



Air Clutch/Brake Unit Facing Upgrade

Description

This kit updates your existing clutch/brakewith new, more aggressive facings.

Benefits:

• Increased Brake Friction For BetterReaction Time.

• Provides Increased Protection OfPress and Dies.

Press Lines:

• All Presses Utilizing Minster AirClutch/Brake Units.

Package Includes:

• New Brake Facings

• Mounting Hardware

• Steel Brake Disk

022

022Product Upgrades



MC Clutch/Brake Unit Spring Package

Description

This package adds four brake springs to yourexisting 12-spring MC Clutch/Brake Unit.

Benefits:

• Increased Brake Torque For ReducedBrake Activation Time. (Increased BrakeTorque Reduces Clutch Torque.)

Press Lines:

• All Presses Utilizing the Minster MCClutch/Brake Unit.

Package Includes:

• Pressure Plate*

• Cylinder Plate*

• New Brake Studs

• New Brake Springs

• Steel Brake Disk

*Original Parts Can Be Reworked To Accept FourMore Springs

023

023Product Upgrades



Tandem Air Valve Clutch Package

Description

This upgrade replaces the current clutchvalve with a tandem air clutch valve.

Benefits:

• Minster Tandem Air Clutch Valves AreConnected in a Parallel Circuit to AllowQuick De-activation of the Clutch in theEvent That One of the Valves Should FailMechanically. Available With EitherMechanical or Electronic ValveMonitoring.

Press Lines:

• All Air Clutch & Brakes Utilizing ¾ & 1¼Clutch Valves.

Package Includes:

• New Dual Air Clutch Valve

• Connector Cables

• Mechanical Reset (If Applicable)

• All Necessary Hoses, Fittings and Tubing

024

024Product Upgrades


Description(Part No. 810-1856 or 810-1866)

Detachable motorized adjustment motor tobe used to adjust the press shutheight fordie setting. Fastens into a bracket mountedon the press slide yet can be removed foruse on other presses after set up is complete.

Benefits:

• Reduced Die Set Up Time By Using ThisDetachable Air Powered ShutheightAdjustment Motor to Adjust PressShutheight.

• Easier to Use Than Manual SlideAdjustment Wrenches.

Press Lines:

• P2, DAC, DAS, PM2 and PM3

Package Includes:

• Air Motor

• Air Motor Anti-Rotation Bracket

• Adjust Socket

• Air Hose

• Quick Disconnect Coupling



Detachable Slide Adjust Motor Package

025

025Product Upgrades



SA Brake Lock-Up

Benefits:

• Increased Lift of Slide ShutheightAdjustment Parts.

• Improved Reliability of Slide AdjustmentOperation.

• Reduced Maintenance and Downtime.

Press Lines:

• PM2, PM3 and PM4

Package Includes:

• Hydraulic Brake

• New Worm Shaft

• All Necessary Manifold and HousingAssemblies



This package adds a hydraulic lock-up braketo the wormshaft to prevent slide drift.

WORMSHAFT HYDRAULIC BRAKE

026

026Product Upgrades



Automatic Shutheight Adjustment forSlide or Bolster

Description

This package allows for automaticshutheight adjustment using the slide orbolster, from your control pedestal and/ortouch screen.

Benefits:

• Allows For Accurate Adjustment andGauging of Shutheight Using the Slideor Bolster From Your Control Pedestaland/or Touch Screen.

• Can Be Set to Automatically Adjust to aPre-determined Set Point.

Press Lines:

• Most Minster Presses With Slide or BolsterHeight Adjustment and ProductionManagement Control (PMC).

Package Includes:

• Encoder With Mounting Bracket

• Drive Coupling or Pulleys


• Control Programming for Readout

027

027Product Upgrades



Oil Sump Heaters

Benefits:

• Will Maintain Proper Oil OperatingTemperature While the Press is NotCycling, Which is Especially Critical inCooler Climates.

• Allows For Faster Press Start-Up.

Press Lines:

• All Minster Press Lines With Proper SumpCapacity

Package Includes:

• Immersion Heaters

• Preset Thermostat

• Oil Reservoir Cover(s)

• Installation Hardware



Heaters are provided to put in the reservoirto heat the oil before it is distributedthroughout the press. The heaters areregulated to maintain the proper oiltemperature and are activated when thepress is NOT cycling.

028

028Product Upgrades



Heat Exchanger Package

Press Lines:

• PM3 and PM4

Package Includes:

• Heat Exchanger

• Thermalprobe and Thermometer

• Level Switch


• All Necessary Plumbing, Brackets andMounting Hardware to Add This Unit to thePress


This package incorporates a heat exchangerinto the press sump in order to maintain aconsistent press oil temperature. This resultsin a consistent oil viscosity and increasedthermal stability.

Benefits:

• Improves Part Quality:

~ The Slide Guiding System Effectiveness isIncreased Due to the Desired Oil PressureBeing Maintained in the Slide GuideHousings as a Result of Consistent OilViscosity.

• Improves Part Consistency By BetterMaintaining Bottom Dead CenterRepeatability:

~ Shutheight Stability is Increased as aResult of Reduced Thermal Growth.

• Increases Efficiency of Press LubricationSystem and Reduces Lubrication Faults:

~ Consistent Operating TemperatureResults in Consistent Oil Viscosity, WhichImproves Oil Flow and PressureConsistency.


This package adds retainers to the ends ofthe connection pins to eliminate connectionpin movement.

CONTRACT PRESS UPGRADES

Connection Pin Upgrade Package

Benefits:

• Prevents Pin From Working Loose inHigh Snap-Thru or High VibrationApplications.

• Reduces Excessive Wear.

• Increased Bushing and Pin Life.Press Lines:

• E2H and PM4

Package Includes:

• Connection Pins

• Retainers

• Keys

• Mounting Hardware

029

029Product Upgrades


030

030Product Upgrades



Connection Oil Deflectors

Benefits:

• Decreases Oil Splash Around Wrist Pins.

Package Includes:

• Oil Deflectors For Both Sides of Both WristPins.

• Mounting Hardware.

Description(Part No. 810-2162, 810-2163, 810-2164)

Adds flexible oil deflectors on connectionnear connection pin.

Press Lines:

• E2H and PM4

Oil Deflector

031

031Product Upgrades



Piston and Connection Heaters

Benefits:

• Helps to Limit Loss of Shutheight Due toThermal Elongation of the Connections andPistons After the Press Has Been Running.

• Can Be Used to Maintain the ConnectionTemperature Whenever the Press Has BeenShut Down For Short Periods of Time.

Press Lines:

• Most Minster Press Lines

Package Includes:

• (2) Cartridge-Type Heaters Per Connectionor Piston.

• Electrical Control Box

• Connection Remachine Print

• Wiring Diagram


When a press is initially started, heat,generated by friction, will begin to warm thestructure. Until the connections and/orpistons reach a stable operatingtemperature, the shutheight may vary. Bypreheating the connections and/or pistonsto operating temperature, any changes inshutheight can be minimized.

032

032Product Upgrades



Die Door Assembly

Benefits:

• Die Doors Provide a No-bypass SafetyBarrier and Assist in Containment of DieLubricant.

• Die Doors Meet OSHA Requirements.

~ NOT INTENDED AS A PROJECTILE BARRIER~

Press Lines:

• P2, E2, PM2 AND PM3

Package Includes:

• Doors and Track

• Counter Weights

• Safety Switches and Hardware

Description

This package adds front or/and rear diedoors on an existing press.

Description

This package will provide vibration isolatorsfor each corner of the press.

Benefits:

• Reduces Transmitted Shock andVibration.

• Provides an Adjustment Means toPrecisely Level, Align and ProperlySupport Your Press.

• Can Provide the Same Level of Isolationas Air Mounts but Without the Same Riskof Damage or Leakage.

Press Lines:

• All Presses

Package Includes:

• Isolator Assemblies

• Leveling Screws


Vibration Isolators

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033Product Upgrades


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034Product Upgrades



Safety Railing

Benefits:

• Can Be Customized to Fit Customer’sNeeds.

• Lockout Devices Can Tie Into CurrentPress Control.

Package Includes:

• Safety Railing

• Caged Ladder

• Safety Lockout Devices

• Mounting Equipment



Add crown safety railing with caged ladderaccess. Lockout devices can be added toensure press cannot run while personnel areworking on the crown.

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035Product Upgrades



Aluminum Die Safety Blocks

Benefits:

• Strong For Static Loads and LightweightFor Handling.

• Can Be Supplied For a Large Range ofShutheights.

• Meets OSHAC Regulations.

Press Lines:

• All Minster Presses

Package Includes:

• Safety Block(s)

• Interlocking Plug and Receptacle

• Optional Safety Block Holder Available

Description

This package is for adding die safety blockswith repetitive shutheights. Each block has apredetermined static load rating and is madeto a specific length.

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Description

This package simplifies using die safetyblocks with frequent shutheight variations.Each block has a predetermined adjustablerange and specific load rating.

Benefits:

• Reduces Die Set Up Time.

• Versatile For a Variety of Shutheights.

• Adjustable Height Feature to Eliminatethe Need For Wedges.

• Meets OSHA Regulations.

Press Lines:

• All Presses

Package Includes:

• Height Adjustable Safety Block

• Interlocking Plug and Receptacle

• Optional Safety Block Holder Available


Adjustable Die Safety Block Package

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037Product Upgrades


Description

Minster’s Services Division can modify andenhance your equipment to better meetyour current requirements. You make thechoice whether to refurbish, rebuild orremanufacture your equipment.

Minster can handle your project from start tofinish including: tear down, transport,upgrade, modify and install.

Minster’s years of experience and skill havebeen applied to non-Minster equipment foryears. Think Minster for all you press roomequipment needs.

Benefits:

• Minimizes Damage By Having MinsterDo the Tear Down, Removal andInstallation.

• Rebuild to Suit Your UniqueRequirements. Whether You’re FacedWith Budget or Time Constraints, or ForAny Other Reason, We Will Quote theScope of Work That Makes Sense For You.

• Incorporates Newer Technology andUpgrades.


Press Remanufacturing & Component Rebuild

Press Lines:

• Minster Press Line Equipment and Most ofthe Other Brands’ Equipment

Call Minster today for exclusive details:

(419) 628-6000or e-mail:

[email protected]

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038Product Upgrades



Preventive Maintenance Programs

Benefits:

• Service rate discounts of 5% to 10%.

• Repair parts discounts of 5% to 10%.

• One day of operator training for up tothree people per year in Minster’sCustomer Education Center at no charge.

• Increased productivity and equipmentreliability.

• Reduced unplanned down time as mostrepairs can be planned and scheduled inadvance.

• OEM Certified Inspection reports &Maintenance records.

• One-year warranty on Service workperformed & Parts replaced.

• Availability of original equipment printsin DXF file format.

• Increased die life as a result of moreclosely maintained equipmenttolerances.

• Extended equipment life as a result ofmaking necessary adjustments beforemore extensive wear occurs.

Press Lines:

• Minster Press Line Equipment and Most ofthe Other Brands’ Equipment

Package Includes:

• Customized Package to Suit EveryCustomer’s Needs

Description

Custom Care PM is a preventivemaintenance program. The Program beginswith a press line audit to determine yourequipment’s current condition which isrequired for predictive analysis.

This program also includes semi-annual 100-point preventative maintenance checks.

Minor maintenance is performed which mayinclude changing the machine’s oil filters andoil if available, replacing lube lines andmaking adjustments as necessary.

Product Upgrades

100PP1215

240 WEST FIFTH STREET • MINSTER, OHIO 45865-0120 U.S.A. • PHONE: (419) 628-2331 • FAX: 419-628-3517

www.minster.com

Minster Has Sales and Service Offices Located Throughout the WorldContact Minster Direct For The Name of Your Global Representative

A Century of Heritage Pressed Into a Lifetime of Quality

Nidec Shimpo, Kyoto, JapanTelephone: +81-75-958-3606

Nidec Minster S. de R. L.Querétaro, MexicoTelephone: (52) 442-253-1671

Minster China, Ningbo, ChinaTelephone: +86 574 8630-8020

MINSTER®

A Group Company

Before You Invest in New Material Forming Technology, You're Invited toVisit Our Manufacturing, Training, Research, Parts and Service Facilities toSee How “Minster Quality” is Built Into All of Our Products and Services.

Minster GmbH,Halblech, Germany, Telephone: (49) 8368 9134 0

Nidec Minster, Minster,OH, Telephone: +1(419) 628-2331

product upgrades - nidec minster · this package replaces the existing clutch sleeve with a new...

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