product certification inspection services · 8 architectural glass ( low e, reflective, solar, ......

Product Certification and

Inspection Services

CONFORMITY ASSESSMENT

Senior GM

TechnicalTelecomm

& Multimedia

Electrical &

Electronic

Industrial &

Consumers

International Business

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Organization Chart

• Manufacturers– Improvement & consistency in product quality.– Improvement in production efficiency and reduced wastage.– Customer confidence and broader markets penetration– Listed in the ”Senarai Bahan/Barangan Buatan Tempatan”

(Treasury Listing) for local made product without additional charge.

• Consumers/purchasers

– Confidence in the product integrity and safety– Remove or reduce costly re-testing or re-inspection– Protection against competition from substandard products – Enhance confidence in procurement

Benefits

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.• Nationally

– Protection of consumers – Educate consumers on regulated products– Promote preservation of environment

• Internationally– Facilitation of international trade – Mutual recognition and acceptance (bilateral /

Multilateral).

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Benefits

PRODUCT CERTIFICATION

Credentials

INSPECTION

Credentials

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PRODUCT CERTIFICATION(ISO/IEC 17065)

Since 1970 s

More than 1500 standards have been used

More than 4000 certifications have granted to local and foreign

applicants

SIRIM Product Certification Marks

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Product Certification Scheme

PV Module Certification Scheme

NGV Workshop Certification Scheme

Ready-Mixed Concrete Certification Scheme

Product Listing Scheme

Modular Coordination Verification Scheme

Eco-Labeling Scheme

Hybrid Products Certification Scheme

Range of SIRIM Product Certification Scheme

SIRIM Certification Marks

PRODUCTS REGULATORY BODYConsumer Products Road Transport Dept. (JPJ) and

Ministry of Domestic Trade, Co-operatives and Consumerism (KPDNKK)

34 Categories of Electrical Equipment (Domestic)

Energy Commission (ST)

12 Categories of Fire Safety Products Fire & Rescue Services Dept. (BOMBA)

14 Categories of Construction Material

Construction Industry Development Board (CIDB)

6 Categories of Water Reticulation and Plumbing equipment

National Water Service Commission (SPAN)

Apparatus with communication ability operate within a specific frequency band

Malaysian Communications and Multimedia Commission (SKMM)

Regulated Products: Mandatory Compliance to Standards

• Helmet for motorcyclist,• Safety belt, • New pneumatic tyres, • Re-treaded pneumatic tyres for land vehicles,• Replacement Brake lining for power driven

vehicles,

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Mandatory Compliance to Standards

Road Transport Department (JPJ) and/or Ministry of Domestic Trade, Co-operatives and Consumerism (KPDNKK) stipulate the following product must bear MS Mark, when they are on sale

Rear & Side Marking For Commercial Vehicle, compliance to MS 828 , by January 2017

UPDATE on Mandatory Compliance to Standards

Category Equipment3 SOCKET OUTLET(15A and below)

*Portable cable reel

CEILING ROSE *Edison Screw Lamp holder

LAMP FITTING *Batten Luminaries (excluding Tube/Bulb),*Luminaries with self- ballasted florescent lamp.

*Self-ballasted Compact Florescent Lamp (CFL) with Edison screw or bayonet caps

*LED General and safety for lamp control gear for use on dc supplies up to 250V and or ac supplies up to 1000V

*Lamp controlgear: Particular requirements for dc /ac supplied electronic control gear for LED modules

*LED Lampholder (Connectors for LED modules)

*LED Modules for general lighting(eg. Double capped self-ballasted LED lamp)

*Self-ballasted single capped LED lamps for general lighting services by voltage > 50V

PORTABLE LUMINAIRE LAMP

*Night Lamp integral with direct in plug.*Portable LED Lamp

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KETTLE including HEATING ELEMENTS IF SUPPLIEDSEPARATELY

*Bottle Warmer, *Steriliser

*Water Dispenser/Filter

WASHING MACHINE *Dish Washer and other utensils.

FAN *Decorative fan & applies to their separate regulators and fan without blade.

HAND OPERATED HAIR DRYER/ HAIRCARE/ SKIN CARE

*Ionic Facial Sauna or similar to it

HI-FIDELITY SET *Audio/Video Recorder up to 4 channels

**MASSAGER *Foot Massagers, *Massage Bed, *Massage Chair,*Massage Pads, *Handheld Massagers, *Massage Belts

**AIR ONDITIONER(Cooling Capacity of 32,000 Btu /hr & below)

*Split Air-conditioner, *Portable Air conditioner,*Ceiling Air-conditioner

*ADAPTOR / CHARGER *Adaptor for IT Equipment (up to 20V)

*Switching mode power supply

*Electric toys

*IT & Office products17


• The amendments of the Electricity Regulations come into operation on 3rd Mei 2013

• Mandatory labelling (Min. rating 2 Star or lm/W for lamps products)

• Equipment types Air-Conditioner - wall mounted up to 25,000 Btu/h Refrigerator – 1 and 2 Doors Television (Plasma, LED, LCD, CRT) – size of up to 70” Domestic Fan (wall, desk and pedestal and ceiling), Lamps – fluorescent, compact fluorescent, LED and

incandescent ( Based on result of lumen maintenance (lm/W)

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(Minimum Energy Performance Standards) MEPS

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Regulatory Body : Fire & Rescue Services Department. Product Certification is required as a condition for renewal of BOMBA’s Sijil Perakuan Bahan

Product

1 “KELUAR / EXIT” Sign light

2 “KECEMASAN / EMERGENCY” Sign light

3 Fire Door Set

4 Fire Roller Shutter Set

5 Bricks

6 Insulation Materials ( Class 0 Material )

7 Hollow Concrete Blocks

8 Fire Alarm Panels

9 Fire Extinguishers

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Product Certification is required as a condition for obtaining Perakuan Pematuhan Standard (PPS) by CIDB

Product Category1 Sanitary Wares2 Ceramic Tiles3 Ceramic Pipes & Fittings4 Cement5 Pre-Fabricated Timber Roof Truss System6 Precast Concrete Piles 7 Insulation Materials & Radiant Barrier8 Architectural glass ( Low E, Reflective, Solar, laminated, Tempered )9 Asbestos-free Fibre Cement Flat Sheet 10 Iron & Steel Products ( Scaffolding, Reinforcement Bar, Tin plate )11 Aluminium12 Ready Mix Concrete13 Reinforced Concrete Components

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Product Certification / Inspection / Testing Report is required as condition to be listed as Pembekal Prodak Bekalan Air by the National Water Service Commission (SPAN)

Product Category

1 PRODUCT FOR WATER TREATMENT ( Coagulant, Flocculant, Softening Agent, PH Adjustment, Disinfection & Flouridation)

2 PRODUCTS USED FOR THE CONVEYANCE OF WATER ( Pipes, Tubes and Fitting )

3 PRODUCT FOR STORAGE OF WATER ( Water tanks )

4 OTHER WATERWORKS MECHANICAL EQUIPMENT AND INSTALLATION ( Valves, Penstock, Meter )

5 SANITARY FITTINGS ( Taps, Cistern , Sanitary Appliance)

6 SEWERAGE SYSTEM

• Pre-fabricated Septic Tank for 30PE (MS 2441 Part 1)

• Pre-fabricated Small Sewerage Treatment System for 31 – 149PE (MS 2441 Part 2)

• Pre-fabricated Tanks-Packaged Plants for 150 – 5000PE (SPAN TS 1401 : 2010)

• Standard Sewage Treatment Plant for 150 – 5000PEExtended Aeration (SPAN TS 1402 : 2016) Effective September 2016.

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UPDATE on Mandatory Compliance to Standards

Regulation 14 CMA 1998 and Communication and Multimedia (Technical Standards) Regulations 2000 –

“All communications equipment which are required to be certified under these Regulations shall be so certified”


DEVICES + COMMUNICATION MODULES

Electrical & Electronics(13 items)

Medical Devices(4 items)

Remote Controlled Toys &

Games(2 items)

Computers & others

(9 items)

Communications Modules

HYBRID PRODUCTS CERTIFICATION

Apparatus or equipment which is integrated with communicationsmodule for connecting to public communications network or for radiocommunications utilizing band up to 420 THz, hence is subjected tomultiple regulations and requirements.

It covers a range of apparatus or equipment such as, but not limited to, electrical appliances, computer products, medical devices and toys.

Effective date: 1st October 2015

Hybrid Products Certification

What is Hybrid Product?

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Labelling – an additional Mark of

Certification

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New SIRIM Label

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New SIRIM Label

e‐Labelling• Incorporated with built‐in display

• Supported by firmware or operating system (OS) which can be displayed, stored and retrieved from the product

• Cannot be erased.

Surface Labelling

• Engraved or embossed or printed or any method of marking.

• Shall be legible, durableand readily visible.

* The method to retrieve the certification mark shall be published in the documentation that accompanies the product.

* If printed or using adhesive sticker, the ink shall be permanent / indelible i.e. cannot be smeared or rubbed off.

Self Labelling Program (SLP)

1. MCMC Logo (from Guideline)

3. Unique ID – CID/HID (from e‐ComM )

8 mm (minimum size)

8 mm (m

inim

um size)

2. Word “MCMC” (from Guideline)

ABC CID-Common ID orHID-Certificate Holder ID

D Manufacturer : M-Local, F-Foreign

12 Year

345678 Running Number

* Certification Mark can be resized proportionally

* Example: CIDF15000001


e‐Labelling

Surface Labelling


To influence consumer decisions and consumption of environmentally preferable goods and use of environmentally preferable services

To enable and encourage the industries to make credible claims on the environmental attributes of their products.

To provide independent verification on the accuracy of ‘Environmental Claims on products’.

To educate and create awareness to the public on environmentally-friendly products and services

SIRIM Eco-Labelling Certification SchemeEco-Label Certification

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Pre-requisite Comply with authorities requirements Comply with EQA 1974 Comply to product standard / specification

CURRENT PRODUCT GROUP

Construction & Industrial

Household

Office Electrical

54 nos of Product Criteria(22)

13 5 2 2

No of Licenses Granted(91)

75 12 2 2

NEW GROUP TO COME

“PACKAGING”

ENVIRONMENTALLY DEGRADABLE

PLASTICPACKAGING

(ECO 001)

BIOMASS TABLEWARE

(ECO 009)

Eco-Label Certification

Global Eco-Labelling Network (GEN)

MALAYSIA

UN MarkingUsed on packaging complying with the UN MarkingRequirements in MS 1513 series - “Recommendation on thePackaging of Dangerous Goods”.

The UN mark denotes that the packaging has beenevaluated as complying with the performance requirement

un

SIRIM Certification Marks

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NAN0Verify Program• A voluntary certification program for processes and products

with claims of nano-elements in the range of 1 to 100 nm(nanometer)

• NANOVerified is the mark that will be awarded to processes and products upon successful completion of NANOVerifyprogram

• The mark is applied on products or smallest packaging unit to signify it has been verified and characterized to contain nanomaterials.

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NAN0Verify Program

• NANOVerify program is operated in collaboration with Nano Verify Sdn. Bhd.

• The certificate is valid for 2 years and surveillance audit will be conducted yearly to maintain the certificate

• Benefits of NANOVerify program- Helps genuine products in the market- Increase public trust in nanotechnology- Facilitate trade- Certifies the presence of nanomaterials

based products

APPLICATION

DOCUMENT EVALUATION

FACTORY AUDIT

SAMPLE SELECTION & TESTING

RECOMMENDATION & APPROVAL

GRANT OF LICENCE

SURVEILLANCE

RENEWAL

Certification Process

• Questionnaire • Application form • Declaration of Trade mark• Declaration of Approval

from relevant authority *• Declaration from

Manufacturer

Factory Audit• Quality plan (IQC,IPC,FQC)• Production• Sampling & Product testing• Storage & Packaging• Equipment Calibration• Equipment Maintenance • Customer Complaints• Control of NC product• Corrective & Preventive

SURVEILLANCE AUDITAND/OR

OPEN MARKET SAMPLING

RENEWAL

SUSPENSION

Comply

Doesn’t comply

ANNUAL SURVEILLANCEPLAN

TERMINATION/WITHDRAWAL

Maintaining Certification

• Product Certification Agreement

• Product Certification Requirements

• Certification Report• Product Standards

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INSPECTION SERVICES

(ISO / IEC 17020)

1. Lloyd's Register Verification Limited, London.2. Bureau Veritas International Register of Shipping, Paris.3. Plant Safety Limited, United Kingdom.4. Royal & Sun Alliance Insurance plc, Manchester.5. Zurich Risk Services, United Kingdom.6. Contract Inspection Services, OneBeacon America Insurance Company, Boston, U.S.A.7. HSB Of Connecticut, U.S.A.8. Bataafse Internationale Petroleum Maatschappij NV., Holland.9. HSB Inspection Quality Limited, United Kingdom.10. International Business & Mercantile Reassurance Company.11. Intertek Testing Services (Japan) K.K.12. Crown Agent for Oversea Governments and Administration, London.13. New Zealand Marine Department.14. Technical Standards and Safety Authority, Ontario, Canada.15. All members of the Vereinigung der TechnishenUberwachungs- Vereine e.V.16. Groupement des APAVE, Paris, France.17. Association des Industriels de Belgique (A.I.B), Brussels, Belgium.18. Associated Offices Technical Committee, Manchester 3, Great Britain.19. Technischer Uberwachungs- Verein Wien, Wien, Austria.20. Schweizer Verein von Dampfkesselbesitzern, Zurich, Switzerland.

21. SAQ Kontroll AB, Stockholm, Sweden.22. The Royal Danish Boiler Inspection Department.23. Japan Quality Assurance Organization, Tokyo.24. Japan Boiler Association, Tokyo.25. SIRIM QAS INTERNATIONAL SDN BHD26. S.G.S Far East Ltd.27. Vincotte International, Belgium.28. Stiching Independent Inspectors Pool, Holland with the condition that the end user of the steam boiler or unfired pressure vessel is any Shell Group of Companies or companies associated with Shell in Malaysia.29. Nippon Kaiji Kyokai, Japan.30. ABSG Consulting Inc.31. Societe Generale de Surveillance.32. Det Norske Veritas.33. Germanischer Lloyds.34. Koatsugase Hoan Kyokai (KHK), Japan.35. Shanghai Boiler & Pressure Vessel Inspection Institute, Shanghai, People Republic of China.36. Moody International Ltd. (M.M.I), United Kingdom.37. Registro Italiano Navale (RINA), Italy.38. Velosi Certification Bureau Limited, United Kingdom.39. TUV Industrie Service GmbH, TUV Rheinland Group, Cologne.40. TUV Suddeutschland Group, Munich.

THIRD PARTY INSPECTION Inspecting Authorities ( Factory and Machinery Act )

THIRD PARTY INSPECTION

Independent Inspecting Authority for :-

Designs verification of new steam boilers, unfired pressurevessels, pipelines, cranes, and other non-pressurised steelstructures.

Inspection and test of new and in-service of steam boilers,unfired pressure vessels, pipelines, and other non-pressurisedsteel structures.

Qualification of Welding Procedure Specification (WPS) andWelder Performance Qualification Test (WPQT) – ASME

Inspection of Pressurized Hot Work Enclosure System. Non-Destructive and Destructive Assessment including

failure analysis and asset integrity (Thermograph andUltrasonic).

Risk Based Inspection (RBI) Design verification, inspection and test of used steam boilers,

unfired pressure vessels and lifting equipment.

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Inspecting Authorities ( Factory and Machinery Act )

LPG AUTOCLAVES

AIR RECEIVER

THIRD PARTY INSPECTION Inspection Services for Unfired Pressure Vessel

Crawler crane Truck- Mounted crane

Inspection Services for Lifting Equipment THIRD PARTY INSPECTION

Overhead Travelling CraneContainer Crane

GENERAL INSPECTION

Appointed agency to performs the following

Inspection of Green (New) Diesel Engine

Inspection of imported Used Tyres intended forretreaded industries.

- To ensure the imported used tyres will only used as casing forretread and WILL not be sold as a 2nd hand tyres.

- Effective 1 September 2016 (re-treader without previous MITIApproval Permit)

- Effective 1 December 2016 (re-treader with previous MITIApproval Permit).

- Only certified tyre re-treader is permitted to import.- Issuance of Letter of Approval, followed with inspection for

every container at the re-treader premise.

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UPDATE services

Welder Certification

To examines a welder's capability to produce welds of acceptable quality against a well defined welding procedure (WPS).

ISO 9606-1(Steel),

Fusion Welding (Plate/Pipe)

The scheme is structured in accordance with ISO/IEC 17024 (Knowledge & Performance Assessment)

Surveillance - Every 6 month

Re-Certification – Every 3 Years

PERSONNEL CERTIFICATION

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HOT WORK ENCLOSURE INSTALLER CERTIFICATION

Pressurized Hot Work Enclosure (PHWE) offers apractical engineering solution in managing and controllingthe risks associated for carrying out hot work and use ofother sources of ignition in classified hazardous areas(explosive environment).

PERSONNEL CERTIFICATION

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Installer should have certain level of knowledge in ;

Hazardous Area Ex protection type

OHS requirements in hazardous area,

Ex equipment inspection and handling

PHWE installation and dismantling requirements

PHWE INSTALLER PRE REQUISITES

Assessment :-

KNOWLEDGE ASSESSMENT - Written Examination

PRACTICAL ASSESSMENT- Pre-Assembly, Assembly (Thermography : Heat Leaks) and Dismantling

HOT WORK ENCLOSURE INSTALLER CERTIFICATIONPERSONNEL CERTIFICATION

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INTERNATIONAL PRESENCE/RECOGNITION

• Hazardous areas are areas where flammable liquids, gases or vapours or combustible dusts exist in sufficient quantities to produce an explosion or fire.

• Examples Oil refineries, rigs, processing plants and pipelines Refuelling activity or petrol stations Chemical processing plants Printing industries, paper and textiles Surface coating industries Underground coalmines Sewerage treatment plants Grain handling and storage Woodworking areas Sugar refineries Metal surface grinding, especially aluminium dusts and

particles51

IECEx Certification

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IECEx Certified Service Facilities

IECEx 03-2 Selection of equipment for Ex installation

IECEx 03-3 Installation and initial inspection IECEx 03-4 Maintenance and inspection IECEx 03-5 Repair and overhaul of Ex

equipment (e.g motor, junction box)

2

IECEx Service Facilities Certification Process

• Scheme that provides the global Ex industries with a single system for the assessment and qualification of persons meeting the competency prerequisites needed to properly implement the safety requirements based on IEC International Standards covering explosive atmospheres.e.g. the IEC 60079 and IEC 61241 series of standards.

• Provides the international Ex industries with a qualification system that is transportable across borders

• To date 203 personnel local and foreigner have been certified

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IECEx Certification of Personnel Competencies (CoPC)

Unit of Competence prerequisite trade /profession general competence in

Unit Ex 000 – Basic knowledge and awareness to enter a site which includes a classified hazardous area

None Nil

Unit Ex 001 – Apply basic principles of protection in explosive atmospheres

None plant or machinery operation or installations, maintenance or service functions

Unit Ex 002 – Perform classification of hazardous areas

None gathering and analysing technical data and using this data for risk assessment

Unit Ex 003 – Install explosion-protected equipment and wiring systems

Ex 001 installation of electrical, electronic, instrumentation and/ or data communication equipment and wiring systems

Unit Ex 004 – Maintain equipment in explosive atmospheres

Ex 001 maintenance of industrial electrical, electronic, instrumentation and/or data communication equipment and wiring systems

Unit Ex 005 – Overhaul and repair of explosion-protected equipment

None Competence in overhaul and repair of industrial electrical/electronic equipment

Unit Ex 006 – Test electrical installations in or associated with explosive atmospheres

Ex 001 conducting testing of general electrical, electronic, instrumentation and/or data communication installations

Unit Ex 007 – Perform visual and close inspection of electrical installations in or associated with explosive atmospheres

Ex 001 general electrical installation inspection are an alternative to the specific units listed in Column 2

Unit Ex 008 – Perform detailed inspection of electrical installations in or associated with explosive atmospheres

Ex 001 general electrical installation inspection are an alternative to the specific units listed in Column 2

Unit Ex 009 – Design electrical installations in or associated with explosive atmospheres

Ex 001 designing electrical systems and installations

Unit Ex 010 – Perform audit inspection of electrical installations in or associated with explosive atmospheres

Ex 002,Ex 008 &Ex 009

general electrical installation inspection are an alternative to the specific units listed in Column 2

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CoPC Unit of Competence

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IECEx CoPC - Acceptance

Reassessment - 3 years

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Application to IECEx CB

Scope Qualifications Job details Experience

ASSESSMENT

Knowledge

Performance

WebsiteRegistration

IECEx CoPC Process

Note: For further detail information please refer to www.iecex.com/

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INTERNATIONAL PARTNERS

ESTABLISHED BILATERAL MUTUAL RECOGNITION TO FACILITATETWO WAYS TRADE THROUGH MOU, SPECIFIC AGREEMENTS, ETC.

MANDATED TO PERFORM AUDIT/INSPECTION FOR MORE THAN 10 FOREIGN CERTIFICATION BODIES SUCH AS CSA, VDE, DEKRA, JQA, JET, ASTA, SABS, SEMKO, FIMKO, NSAI, LCIE, NEMKO, TUV Product Services, SAI, CQC, KTL, SASO, KTC & TEI.

PROVIDE OTHER THIRD PARTY INSPECTION/AUDITINGRELATED TO QUALITY.

CONDUCTED MORE THAN 500 AUDIT/INSPECTIONS ON BEHALF OF THESE FOREIGN BODIES ANNUALLY.

Business Partners

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CSA International, Canada

VDE Testing And Certification Institute (Fed. Rep.of Germany)

SEMKO AB (Sweden)

SGS FIMKO LTD (Finland)

National Standard Authority of Ireland (NSAI)

LCIE (France)

ASTA Certification Services (UK)

Japan Electrical Safety & Environment Technology Laboratories.

Japan Quality Assurance Organization (JQA)

Korea Testing Laboratory (KTL)

SAI Global Assurance Services

SASO (Kingdom of Saudi Arabia) China

Business Partners

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• A gateway to Canada and the United States market through - CSA International, Canada

• Agreement, since early 1990

• Act as a local contact point between CSA and customers locally

• Schedule and organize testing locally.• Conduct initial factory evaluation, routine and

special factory inspections on behalf of CSA

Business Partners

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Latest UPDATE - Thailand Environment Institute

• Act as a local contact point between TEI and local customers.

• Schedule and organize testing locally.

• Conduct initial factory evaluation, routine and special factory inspections on behalf of TEI for the Eco-Labelling Certification

Latest UPDATE

• SIRIM QAS International is establishing a branch office in Manama, Bahrain.

• A Preparation to be a Notified Body for Gulf Cooperation Council (GCC) G Marking.

• Enabling Conformity Assessment services for local producer exporting Low Voltage Electrical Product to GCC market.

Thank You

www.sirim-qas.com.my

SIRIM QAS International Sdn BhdBlock 8, Persiaran Dato' Menteri

P.O. Box 7035, Section 2, 40700 Shah Alam, MALAYSIA

Tel: 603-55446400, Fax : 603-55446810

product certification inspection services · 8 architectural glass ( low e, reflective, solar, ......

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