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Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy Jesus Romero. RasGas Digital Energy Multilin CIGRE 7-10 September 2009, Moscow

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Page 1: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

Problems and Solutions of Line Differential Application in Cable Transformer Protection

Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital EnergyJesus Romero. RasGas

Digital EnergyMultilin

•CIGRE 7-10 September 2009, Moscow

Page 2: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•2

Transformer Inrush phenomena affects the operation of the differential protection in the same way as in case of a Power Transformer. In the classical approach, an inhibition or blocking action based on the harmonic (usually 2nd harmonic) content on the differential algorithm, is normally used.

Because differential protection is practically disabled during some time after the energization, a complementary protection is needed to disconnect the circuit if a fault is produced during that time

Another problem is the Inrush phenomena after the voltage recovery during external three-phase or phase-to-phase faults..

Application problem in differential Cable+Transformer

Page 3: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•3

f.o. linkf.o. link

Karama (Utility)

87L

2.11 Km

TR-7341AX = 8%

10/12.5 MVA33/6.9 kV

TR-7241AX = 10%

25/30 MVA33/6.9 kV

400 A

87L 87L

RELAY BSS-73

400 A

47.6 OhmZIG ZAG

5.28 Km

33 kV Network

composed by other three

85L relays on a second 33 kV Busbar.

The arrangement is similar to

RELAY B and additionally there are

other feeders connected to motor loads

33 kV

132 kV

6.6 kV 6.6 kVM M

33 kV

TRAIN 1& 24 x 50.3 MVA

X = 12%4x45 MVA35/11.5 kV

11.0 kV

X = 16%60/75 MVA138/33 kV

57.5 MVA

11.0 kV

X = 11%4x44/55 MVA

135/11 kV

4 x 57.5 MVA

11.0 kV

X = 10%44/55 MVA34.5/11 kV

X = 16%3x60/75 MVA132/34.5 kV

Short circuit current contribution = 20 kA

X’d = 29,5%X’’d = 16.8%

X’d = 29,5%X’’d = 16.8%

X’d = 29,5%X’’d = 16.8%

1000/1A

1200/1A

3100/1A

SIMPLIFIED ON-LINE DIAGRAM

R = 0.132 Ohm.XL = 0.2957 OhmXC = 861.5 Ohm

R = 0.0828 Ohm.XL = 0.1266 OhmXC = 2602 Ohm

f.o. link

On-line diagram and Line Differential Protection scheme

Page 4: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•4

As Current Differential Relays installed in the plant have not specific functions to prevent Transformer Inrush phenomena, initially a logic based on setting group change was implemented to avoid a non-desirable trip when the Line is energized (there are no CB´s on the 33 kV receiving end of the individual Power Transformers) and interposing CT’s are used at LV side to correct the vectors similar to conventional transformer differential protection. At time zero, the relays work with a high pickup differential settings (typically 2.0 p.u.) and with a time delay (800 ms) after the CB close, the pickup is changed to a lower value (typically 0.3 p.u.).

Initial Protection Scheme

Page 5: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•5

CB OFF ON (L5A)

CB ON ON (L5C) S

Latch(R-dominant)

R800 msec 0 msec

TIMER 7

OR SET GR2 ACT (VO12)

0 msec 30 msec

TIMER 16

Relays (UR from GE) installed allows on-line logic change of the differential pickup level. Setting Group is changed in less than 2.5 ms. This is the maximum additional delay expected to trip on internal faults.

Initial Logic to prevent false trip during energization

Page 6: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•6

• Definition was correct, but incomplete. Logic only contemplates Energization, but no Inrush after voltage recovery.• Pickup setting were too low for Energization, particularly on 6.6 kV. Side• No complementary protection was active to prevent faults during the energization, only TOC as backup.

Problems with the Initial Protection Scheme

Page 7: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•7

p.u. Peak 33 kV p.u. RMS 33 kV p.u. RMS 6.6 Pickup Slope Irest^2 Idiff^22 0,707113562 2,814311979 2 0,4 9,68967507 7,92035191

2,3 0,813180597 3,236458775 2 0,4 10,2345953 10,4746654 Trip limit3 1,060670344 4,221467968 2 0,4 11,8017689 17,82079184 1,414227125 5,628623957 2 0,4 14,7587003 31,68140765 1,767783906 7,035779946 2 0,4 18,5604692 49,50219957 2,474897469 9,850091925 2 0,4 28,6985197 97,02431098 2,82845425 11,25724791 2 0,4 35,0348012 126,725631

10 3,535567812 14,07155989 2 0,4 50,2418769 198,00879812 4,242681375 16,88587187 2 0,4 68,8283027 285,132669

Break point = 6

Slope 1

Slope 2

Critical Irest vs Idiff in 6.6 kV with Actual Setting

Page 8: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•8

1.   Switch on to fault and distance protections implemented in Setting Group 2 to provide backup to current differential protection during transformer energizing or when operation is blocked due to loss in communications. This new setting effectively covered all 3 phase and phase to phase faults up to 120% of the line. Ground TOCs in 33KV and 6.6KV provide the protection for phase to ground fault as per existing settings. The current differential pickup is adjusted to avoid unwanted trip due to inrush currents. 2.   Setting Group 3 is introduced in the scheme to provide the correct setting for inrush current produce during voltage recovery after the isolation of an external fault. The new setting used distance protection to cover 3 phase and phase to phase internal faults. Ground TOCs in 33KV and 6.6KV cover phase to ground faults as the actual coverage is done with Setting Group 1.  3.  Distance protection is implemented in Setting Group 1 to cover all faults up to transformer HV windings, this also provided backup to current differential protection when the operation is blocked due to loss of communications.  

Changes Recommended

Page 9: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•9

4.  With the existing or proposed current differential settings in Group 1, it was found out that for loads in 33KV of more than 200A approximately, differential protection does not operate on phase to ground faults. This is due to the increased in the restraint current magnitudes with increased load currents. Enabling of distance Gnd Z2 proved to address this problem plus the existing 33KV directional Ground TOC. It has also been noted that only trip on current differential is programmed for circuit breaker inter trip. A new inter trip logic based also in the other protection functions (Distance, SOFT and Ground TOC) has been tested and it is recommended for implementation.

The Solutions Proposed were validated initially with test on RTDS ans later with tests in Field.

Changes Recommended (cont.)

Page 10: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•10

Functions usage

Page 11: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•11

85L

2.11 Km

TR-7341AX = 8%

10/12.5 MVA33/6.9 kV

TR-7241AX = 10%

25/30 MVA33/6.9 kV

400 A

85L 85L

RELAY BSS-73

400 A

47.6 OhmZIG ZAG

5.28 Km

33 kV

6.6 kV 6.6 kVM

57.5 MVA

X = 16%3x60/75 MVA132/34.5 kV

1000/1A

1200/1A 3100/1A

SIMPLIFIED ON-LINE DIAGRAM

2 uf

Equivalent capacitance from the other feeders

X = 4.34%X0= 3.53%

X = 29.8%

230 MVA

230 MVA

X = 20.5%

132 kV

33 kV

=

R = 0.132 Ohm.XL = 0.2957 OhmXC = 861.5 Ohm

R = 0.0828 Ohm.XL = 0.1266 OhmXC = 2602 Ohm

ON-LINE DIAGRAM USED IN THE VALIDATION ON RTDS

1

2

3 4

5

6

7

f.o. linkf.o. link

f.o. link

Page 12: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•12

a) Phase A b) Phase B c) Phase C

Validation of the model for Inrush tests

Page 13: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•13

Breaker Trip time estimation from a Real Event

Page 14: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•14

p.u. Peak 33 kV p.u. RMS 33 kV p.u. RMS 6.6 Pickup Slope Irest^2 Idiff^22 0,707113562 2,814311979 4 0,7 37,1746299 7,920351913 1,060670344 4,221467968 4 0,7 43,6429173 17,82079184 1,414227125 5,628623957 4 0,7 52,6985197 31,68140765 1,767783906 7,035779946 4 0,7 64,341437 49,50219957 2,474897469 9,850091925 4 0,7 95,3892165 97,0243109 Trip limit8 2,82845425 11,25724791 4 0,7 114,794079 126,725631

10 3,535567812 14,07155989 4 0,7 161,365748 198,00879812 4,242681375 16,88587187 4 0,7 218,286677 285,132669

Break point = 2

Critical Irest vs Idiff in 6.6 kV modified Setting of Group 2

Modifications in Group 2 were as follows: Relay at 33 kV: Change the slope 2 to 70% and the Breakpoint to 2Relays at 6.6 kV: Raise the pickup to 4.0, slope 2 to 70% and Breakpoint to 2

New Setting Group Proposed for Inrush recovery after external faults

Page 15: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•15

It was decided an intermediate setting, higher than the maximum peak estimated according to table 1 (3,2 p.u.). Settings on relays at 33 kV and 6.6 kV were as follows: 

p.u. Peak 33 kV p.u. RMS 33 kV p.u. RMS 6.6 Pickup Slope Irest^2 Idiff^22 0,707113562 2,814311979 2 0,7 13,1746299 7,920351913 1,060670344 4,221467968 2 0,7 19,6429173 17,8207918

3,4 1,202093056 4,784330363 2 0,7 22,9546805 22,889817 Trip limit4 1,414227125 5,628623957 2 0,7 28,6985197 31,68140765 1,767783906 7,035779946 2 0,7 40,341437 49,50219957 2,474897469 9,850091925 2 0,7 71,3892165 97,02431098 2,82845425 11,25724791 2 0,7 90,7940787 126,72563110 3,535567812 14,07155989 2 0,7 137,365748 198,00879812 4,242681375 16,88587187 2 0,7 194,286677 285,132669

Break point = 2

New Setting Group Proposed for Inrush recovery after external faults

Page 16: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•16

DIRECT I/P 1-1 ON

Logic to change to setting group 3 in 33 kV relay

Logic to change to setting group 2 in 33 kV relay

Logic to change to setting group 2 in 6.6 kV relays

Logic to change to setting group 3 in 6.6 kV relays

Logic Implemented to complement the Line Differential Algorithm

Page 17: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•17

Energization tests in the worst close angle condition after the new logic implementation

Page 18: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•18

A = Relay + Output contact operation = 30 msB = Breaker Operation = 51 msC = Margin = 30 ms

Inrush after voltage recovery. Operation considering load condition, that is trip on external fault caused by an instantaneous protective relay. 3PH fault on 1

Inrush voltage recovery tests after the new logic implementation

Page 19: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•19

PH_PH fault on pos 5. PH-PH in Pos 7.

Cable and Transformers Fault tests

3PH in pos 7. External 3PH fault on 6.

Page 20: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•20

Direct trip by Ground TOC and Distance during internal PH_G fault on 4.

Cable and Transformers Fault tests

Page 21: Problems and Solutions of Line Differential Application in Cable Transformer Protection Jorge Cardenas. GE Digital Energy Mahesh Kumar. GE Digital Energy

CIGRE 7-10 Sept 2009 Moscow September, 2009

•21

Conclusions

• Proposed solution makes the energization of transformers without any nuisance trips and proved several time for last 2 years. As these feeders were crucial in LNG production of Rasgas, this solution helped them to save time and money with an improved reliability.• The solution implemented has been be extended to any other similar substations w/o additional hardware, nor modifications on it.• The numeric technology in the multifunction relays give us many tools to implement new solutions to problems that in the past were only possible to solve using another techniques as the second harmonic restrain to prevent a false trip during transformer energization. We have demonstrated that other possible schemes are also possible maintaining a similar level of reliability and security as the traditional ones.• The use of the RTDS has allowed as a very good approach with the problems encountered in field, helping in test new solution for Differential Application on schemes composed by cables + transformers.