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CROSS FERTILIZATION: WASTE TEXTILE AS RESOURCES FOR OTHER SECTORS: PROJECT RAYTENT
Carlo Giovanardi
July 4, 2019
WHOEstablished in 1963 in Mantova, Giovanardi has been run by a family that now, under the leadership of the brothers Carlo and Daniela, has reached his third generation and is an integrated company in textile business with several branches in the world.
ONE COMPANY, A NETWORK OF TWENTY COUNTRIES, INFINITE SOLUTIONS
BUSINESS MARKETS
The company designs, develops, distributes and, in some cases, manufactures high performance fabrics for indoor and outdoor furnishing, sun protection, marine, textile architecture, digital printing, industrial, logistic and agricultural applications. The assortment counts more than 3000 items between 250 and 1.600 gr/m2 up to 500 cm width and a dedicated complete line of accessories.
Acrylic fabricScreen fabricBlack – out fabric
Indoor and
Outdoor
ADVERTISING
Printable fabrics
and PVC fabrics
INDUSTRY
FABRICS
Sport hall
Truck covers
Agriculture covers
Biogas membrane
Nautical upholstery
and covers
G-LAB
Accelerated Weathering Test (QUV)
Water-Repellency Test (Spray test)
Abrasion test (Martindale)
Tensile Strength test
Giovanardi Lab is the quality control department. A highly specialized laboratory led by a pool of chemists and technicians who carry out tissue tests every day to evaluate their performance and characteristics
recycledacrylicyarn
GIOVANARDI THINKS SUSTAINABLE
GIOVANARDI THINKS SUSTAINABLE
PROBLEM
During the awnings manufacturing the 10% of the used fabric is discarded. These by-products don’t have a real second use, but are disposed of in landfills in accordance with current legislation, constituting a polluting element in the environment and high cost for society.
GIOVANARDI THINKS SUSTAINABLE
BY-PRODUCTS
The byproduct is equivalent to about 70,000 awnings comparable to the awning number installed in a year in the Rome region
GIOVANARDI THINKS SUSTAINABLE
SOLAR PROTECTION MARKET
Mass dyed acrylic80%
Mass dyed polyester7%
dyed acrylic yarn3%
PVC coated polyester10%
FABRICS
Mass dyed acrylic Mass dyed polyester dyed acrylic yarn PVC coated polyester
GIOVANARDI THINKS SUSTAINABLE
CHALLENGE
Giovanardi takes up the challenge and sets up a recycling process as all-Italian supply chain
WASTE OF MASS DYED ACRYLIC FABRIC GENERATED BY THE AWNING
INDUSTRY
RECYCLED ACRYLIC FIBRE FROM FRAYING + VIRGIN
ACRYLIC FIBER
BRAID FIBRE BLENDSFOR SPINNING
RAYTENT YARN
+
RAYTENT FABRIC
1
2
3
4
5
SUSTAINABILITY
The Raytent process reductions compared to the standard acrylic yarn production process
40% 40% 25%
The use of natural resources dueto the reduced use of virgin fiber
The use of chemical pollutantsderived from chemical pigmentsfor fiber coloring
The CO2 emissions impact onenvironment thanks to reducedindustrial processes
Estimated data based on the LCA of acrylic yarn compared to the Raytent recycling process
RAYTENT NETWORK
The Raytent process includes the activation of a partners network that collect acrylic fabric offcuts which are periodically recovered and accumulated by Giovanardi in order to recycle them.
TO DATE
8 AGREEMENTOFFICIALIZED WITH EIGHT OF THE MOST IMPORTANT COMPANIES OF THE SOLAR PROTECTION MARKET
TEAM
RobertoSenior chemist specialist
MassimilianoJunior chemist specialist
SaraProject coordinator
AlbertoLegal and administrativemanagement
RAYTENT BUSINESS MARKETS
SHADE
Raytent Shade’s eco-sustainable fabrics are aimed at the world of sun protection and are used to filter and experience sunlight in a natural way, optimising the performance of your home while fullyrespecting the environment.
TYPOLOGY100% mass dyed acrylic fabricfrom recycled fibre with awninghand finish for sun protection.
PROPERTIESRecycled acrylic fabric withhigh resistance to UV rays.Characterised by a rigidtexture, excellent water andoil repellence, colour fastnessin case of outdoor exposure.
APPLICATIONSIdeal for awnings with arms,canopies, gazebo covers.
FROM SOLAR PROTECTION MARKET TO SOLAR PROTECTION MARKET
Re-cycling
SOUBRETTE
Parterre CollectionFrigerio Living
R e a l c a s e
Other companies that are testing Raytent Shade to use it in 2020: Gibus, KE, Valla
LIVING
LIVING
Raytent Living recycled fabrics are the perfect blend of form and content, design and quality. The exclusive texture allows to furnish indoor and outdoor spaces with a refined and contemporary style, with full respect for the environment.
TYPOLOGY100% mass dyed acrylic fabricfrom recycled fibre with softhand finishing for outdoorfurniture.
PROPERTIESQuality recycled acrylic fabriccharacterized by design andrefinement; pleasant to thetouch, natural appearanceand high properties of colourfastness under light and stainresistant.
APPLICATIONSIdeal for cushions andupholstered furniture, sofas,indoor and outdoor furniture.
Up-cycling
FROM SOLAR PROTECTION MARKET TO LIVING MARKET
Luigi Napolitano designer
GUANCIONER e a l c a s e
KOMODO 5
Nardi Outdoordesign
Under study case
ELLE DECOR DESIGN BOX
Calvi Brambilla Architectsdesign
R e a l c a s e
Up-cycling
FROM SOLAR PROTECTION MARKET TO ACOUSTIC SOLUTION MARKET
Under study caseUp-cycling
FROM SOLAR PROTECTION MARKET TO FASHION MARKET
Zelo21 shopwww.zelo21.com
TROUSSES DE TOILETTER e a l c a s e
Bianconi Pelletteriadesign
Up-cycling
RUGS
The new Raytent rugs collection
generated by waste from the awning
industry is ecological and highly
performing, and can be used both
in the indoor world that outdoor.
Up-cycling
FROM SOLAR PROTECTION MARKET TO RUGS MARKET
R e a l c a s e
Up-cycling
FROM SOLAR PROTECTION MARKET TO RUGS MARKET
R e a l c a s e
ARTEP and WARLI partnership
MILAN DESIGN WEEK 2019 Galleria RobertaeBasta,Cairo Communication,Artep design
INDUSTRY
TYPE Non-woven acrylic fabric
PROPERTIESThermal insulation and acoustic insulation
APPLICATIONS Ideal for automotive and filler
RAYTENT NON-WOVEN FABRIC
RAYTENT YARN
TYPE Recycled acrylic yarn characterized by a high solid strength in the outdoor exposure.
APPLICATIONSFabrics, rugs, ribbons, straps, braids
The future is Green
Designing a greener future is possible with Raytent
Via Marconi, 6346039 Villimpenta, Mantova, Italia
+39 0376 [email protected]
www.giovanardi.com
Thanks for the attention