presentation: thinking beyond printing for full additive manufacturing ... · presentation:...
TRANSCRIPT
DR. MIKAEL SCHUISKY
95
VP AND HEAD OF R&D AND OPERATIONS, SANDVIK ADDITIVE MANUFACTURING
PRESENTATION:
Thinking beyond printing for
full additive manufacturing
value
THINKING BEYOND PRINTING
MIKAEL SCHUISKY VP AND HEAD OF R&D AND OPERATIONS
SANDVIK ADDITIVE MANUFACTURING
FOR FULL ADDITIVE MANUFACTURING VALUE
80%REDUCED WEIGHT
200%INCREASED
PRODUCTIVITY
ADDITIVE BY SANDVIK
97
- The Power of Sandvik
- Perfecting Additive Manufacturing since 1862
- Additive by Sandvik: Plan it – Print it – Perfect it
- Customer cases
AGENDA
5,900ACTIVE PATENTS
3.5BILLION SEK
ANNUAL R&D
INVESTMENT
160COUNTRIES AROUND THE GLOBE
SALES IN OVER
42,000EMPLOYEES
BILLION SEK
IN REVENUES
100
50R&D CENTERS
GLOBALLY
Figures refer to Group total 2018
SANDVIK GROUPWORLD LEADING POSITION IN…
METAL
CUTTING
MINING
AND ROCK
TECHNOLOGY
ADVANCED MATERIALS
TECHNOLOGY
ADDITIVE
MANUFACTURING
PERFECTING THE ADDITIVE VALUE CHAIN
1974 Osprey Metals Ltd
is founded, based on
spray-forming process
2002 Sandvik introduces
powder program for
Additive Manufacturing
2013 Establishment of R&D
Center for Additive
Manufacturing
2017Business Unit for
Additive Manufacturing
established
SINCE 1862…
2019 Sandvik’s powder business integrated
in the Additive Manufacturing
Division
2011 First metal printer (EOS M270)
installed for Sandvik MedTech
2015 Inaguration of the Sandvik
Additive Manufacturing
Center in Sandviken
Market introduction
of Seco coolant
clamps
Market introduction of
Lightweight Coromill 390
Introduction of the world’s first
3D printed diamond composite
AM of Cemented
Carbide
Aluminum
powder
for AM
Nickelbased
superalloys
(VIGA)
Inauguration of AM R&D
Center for hard and super-
hard materials in Stockholm
Introduction
of titanium
powder
for AM
MATERIALS
• World leader in metallurgy
• Powder expert
• Leading in metal
powder for AM
• Widest range of OspreyTM
AM-alloys
MANUFACTURING
• 3D design
• Several AM processes
• Center of Digital Excellence
POST PROCESSING
• World leader in metal cutting
• Sintering and HIP
• Other post processing
RELATEDCAPABILITIES
• Testing and characterization
• Traceability and documentation
• Component know-how
• Customer base
• Distribution network
LEADING AND WELL ESTABLISHED CAPABILITIES
ACROSS THE AM VALUE CHAIN
ADDITIVE BY SANDVIKPLAN IT – PRINT IT – PERFECT IT
OUR OFFERING:
102
PLAN IT
“Plan it, is all about selecting what to print, choose the
most optimal material, develop the best possible design
– and select the right additive technology for the end-product.”
ADDITIVE BY SANDVIK
103
ADDITIVE BY SANDVIK
PLAN IT
• Identification of which
components that are
suitable to print.
• Using the Sandvik AM-
selection checklist.
• As leading experts in
subtractive manufacturing,
we will also tell you when
not to use AM.
1. SELECTING WHAT
TO PRINT2. MATERIAL SELECTION
• In what environment does
your component exist?
• Based on 150-year material
knowledge, and with in-
house AM-powder
production, we are expert
at matching material
properties to application.
• Offering the widest range
of AM-alloys and can even
customize materials.
3. DESIGN AND MODELING
• Metallurgical knowledge is
key to know how thinly a
component can be printed
and still hold up.
• Deep applications design-
and metalworking know-
how, backed by state-of-
the-art AM design software
and optimization methods.
4. CHOICE OF OPTIMAL
AM-PROCESS
• With all major printing
technologies for metals
in-house, we will always
choose the optimal process
for your component.
• We know how to define
the most optimal printer
parameter setting and
processing combinations
matched to a specific
material and AM-application .
PRINT IT
“Print it – the choice of additive technology depends
on the material and the desired characteristics of
the end-component.”
ADDITIVE BY SANDVIK
ADDITIVE BY SANDVIK
PRINT IT
• From rapid prototyping to serial production.
• We always develop the right printing parameters so that the components
get the optimum properties.
• All additive manufacturing processes feature layer-by-layer fabrication
of three-dimensional objects, but production techniques vary.
5. ADDITIVE MANUFACTURING
105
Our additive process technologies
POWDER BED FUSION
LASER ELECTRON BEAM (EBM)
BINDER JETTING STEREOLITHOGRAPHY
PERFECT IT
“Perfect it – because additively produced components
rarely emerge from a printer 'ready to use', specialist
post processing is generally required – an area where
Sandvik has over 75 years’ of leading expertise.”
ADDITIVE BY SANDVIK
ADDITIVE BY SANDVIK
PERFECT IT
• In order to achieve required
properties, it is almost always
necessary to post-process
components produced with AM.
• Sandvik has more than
75 years of leading expertise in
post-processing methods, such
as machining, sintering or Hot
Isostatic Pressing (HIP).
6. POST PROCESSING 7. TESTING AND QUALITY
ASSURANCE
• Traceability, testing and document-
tation. Building on Sandvik’s long
experience in quality assurance, we
have made it our mission to build a
solid quality assurance system within
AM as well.
• To support this, Sandvik has northern
Europe’s largest R&D Center for
advanced metallic materials, with the
most sophisticated testing equipment.
Additive Manufacturing for MINING and OIL & GAS
CUSTOMER CASES
HYDRAULIC MANIFOLD SANDVIK MINING AND ROCK TECHNOLOGY
CUSTOMER CASE
“The additive version of our hydraulic manifold has led to a weight
reduction of more than 80 percent, enabling a quick and easy
exchange during service: the additive manufacturing process also
results in much shorter lead-times. During inhouse testing the
manifold has delivered very good results at 250 bar, which we
expect to be able to repeat within a real environment.”
ABHIJIT BHALGAT
DEPUTY GENERAL MANAGER - INDIA PARTS SOURCING
80%REDUCED WEIGHTcompared to conventional manifold
More than…
HYDRAULIC MANIFOLD FOR
SANDVIK MINING AND ROCK TECHNOLOGY
DESIGNERS: Shrikant Hallur, Thanujakshi GS, Ravi B
MATERIAL: OspreyTM 316 stainless steel
AM TECHNOLOGY: Powder Bed Fusion Laser
POST PROCESSING: Heat treatment, blasting and machining
250 BAR
Tested under
TRADITIONAL
MANIFOLD FROM
SOLID BLO
34.5 kg
Machined and drilled,
from solid block,
with plugged holes
ADDITIVE
VERSION OF
MANIFOLD
6.6 kgin test mine
LKAB WASSARACUSTOMER CASE
“Additive manufacturing gives us the possibility to optimize the
design of our hammers with fewer components and streamlined
water channels. Initial tests in production environment made
with W70 sliding case from Sandvik AM show very promising
results, indicating improved life time and increased rate
of penetration.”
MARIA BENGTSSON
SENIOR ENGINEER, LKAB WASSARA
110
DESIGNERS: Per Viklund, Maria Bengtsson
MATERIAL: OspreyTM 18Ni300
AM TECHNOLOGY: Powder Bed Fusion Laser
POST PROCESSING: Hardening and machining
SIMPLIFIED ASSEMBLY, OPTIMIZED DESIGNFOR IMPROVED PRODUCTIVITY
VAREL NOZZLESCUSTOMER CASE
“Today the nozzles are manufactured with traditional methods,
which is a long process with long lead times. For Varel it means
that we need to keep a large inventory to be able to serve our
customers in the oil and gas-industry. With AM we can receive
parts faster and can reduce our inventory significantly.”
BRUNO CUILLIER
GLOBAL PRODUCT ENGINEERING DIRECTOR, VAREL
JUST-IN-TIME AM DELIVERYFLEXIBLE CUSTOMIZATION
111
DESIGNERS: Magnus Boström, Bruno Cuillier
MATERIAL: Cemented Carbide, WC12Co
AM TECHNOLOGY: Binder Jetting
POST PROCESSING: Sintering and sand blasting
Hardness (HV30) : 1309
Toughness K1C : 15.1A00B00C00
Additive Manufacturing for MACHINING
CUSTOMER CASES
COOLANT CLAMPSCUSTOMER CASE
“The AM-version of the cooling clamps of the Seco JET GL
Turning Heads offers many advantages. Quick and easy insert
indexing reduces down-time and improves productivity. It also
makes it possible to apply the high-pressure coolant straight to
the cutting edge, which improves both tool life and chip control.
We see many more opportunities with the unique AM-
technology for other parts of our product program.”
JONAS THURESSON
SENIOR R&D ENGINEER - TURNING PRODUCTS, SECO TOOLS
113
DRILLING A CURVED HOLE IS HARDPRINTING IT ISN’T
DESIGNERS: Per Wiklund, Jonas Thuresson, Andreas Larsson
MATERIAL: OspreyTM 18Ni300
AM TECHNOLOGY: Powder Bed Fusion Laser
POST PROCESSING: Tumbling and blast finishing
LIGHTWEIGHT
COROMILL® 390
CUSTOMER CASE
“With the new Lightweight CoroMill® 390, produced with AM,
the weight of the cutter body is reduced by >80%. Combined
with new Silent Tools™ milling adaptors, this is an exceptional
tooling combination for slender tooling. The solution limits the
vibration tendencies and enables high productivity and good
process security in demanding applications.”
THOMAS WIKGREN
PRODUCT MANAGER SHOULDER MILLING, SANDVIK COROMANT
80%REDUCED WEIGHTcompared to conventional 390
More than…
114
DESIGNERS: Per Wiklund, Johan Lindström, Anna Nordstrand
MATERIAL: Titanium alloy, Ti6AI4V
AM TECHNOLOGY: Powder Bed Fusion Laser
POST PROCESSING: Heat treatment and machining
DESIGN THE UNSEEN
OPTIMIZE PERFORMANCE
200%INCREASED
PRODUCTIVITY
Up to…
SANDVIK ADDITIVE MANUFACTURING PROUDLY PRESENTS
THE WORLD’S FIRST 3D PRINTED DIAMOND COMPOSITE
THE WORLD’S FIRST 3D PRINTED DIAMOND COMPOSITE
MATERIAL
DIAMOND COMPOSITE
ADDITIVE PROCESS
STEREOLITHOGRAPHY
POST PROCESSING
CERAMIC FUSION
118
FOR FURTHER INFORMATION, VISIT
ADDITIVE.SANDVIK
THANK YOU !