Presented by

Nurunnabi

St. ID.: 105017

Md. Rasel Rana

St. ID.: 105032

Md. Nururzzaman Shah

St. ID.: 105032

Supervised by

Md. Abdul Hannan

Associate Prof.

TE, DUET

Catch up

Introduction

Garments Section

Dyeing Section

Printing Section

Testing Lab

Washing Section

Merchandising

Utility Service

Conclusion

Company Profile

Project Name :

STANDARD GROUP

Location: Jarun,

Konabari, Gazipur.

Managing Director:

Engr. Mosharraf

Hussain

Chairman: Engr. AtiqurRahman

Established year: 1969

Status:100% Export Oriented

Manpower: 18,500

Introduction

Buyers

Buyer Country

1. GAP U.S.A

2. AEO U.S.A

3. TOMMY

HILFIGER

U.S.A

4. H&M Sweden

5. J.C. Penney U.S.A

6. Tom Tailor Germany

7. TESCO U.K

Product Mix

Denim long

Denim shorts

Other shorts

Woven shirt

Denim shirt

Denim Jacket

Child wear etc.

Design/Sketch

Working pattern

Sample making

Production pattern

Grading

Marker making

Fabric spreading

Cutting

Sewing

Pressing & finishing

Shipment

Garments Sequence

Numbering & Checking

Bundling

Fig.: Patterns

Fig.: Cutting Table

Garments Section

Fabric Roll Inspection

Done before spreading to identify fabric faults.

Was 4 point system.

The basic of 4 point system:

Defects up to 3 inch= 1 point

Defects up to 6 inch= 2 points

Defects up to 9 inch= 3 points

Defects over 9 inch = 1 point

Hole = 4 points

20 points per 100 square yards acceptable

Inspected faults can be dyeing faults, fly yarn,

hole , slub, spot, knot, and end out etc.

Dyeing Section

Types of Dyes Used in

our visited factory:

Vat dye

Reactive dye

Disperse dye

Sulphure dye

Chemical Used in Dyeing SectionSequestering Agent

Silicone & Non Silicon Defomers

Buffering Agent

Cationizing Agent for Pigment Dyeing

Leveling Agent

Soda ash, and salt

Garments dyeing is done in our visited factory.

Dyeing procedure

done for shade development

Product Types : ¼ leg opening (50 g) Used m/c : Dyeing M/CModel :HBM-101Capacity :10LtBrand :YilmakOrigin :Turkey

Fig.: Swatch dyeing m/c

Fig.: Sample dyeing m/cFigure: Developed Sample

Color

Dosing

Soda

Dosing

Salt

Dosing

60° c

Run

Run

Run

10 ´

20´

70°c

80°c

Check

PH

Lev

eling

10 ´

20 ´

Sample Check

10 ´

Run

5´

Dyeing Section

60˚C

Drain

Fixing Agent 0.5

g/l

40˚C

Fig.: Dyeing Curve Fig.: Fixing curve

Cold wash

Drain

Fig.: Normal wash

10 ´

Run

5´

Basic Steps of Printing:

Preparation of textile garment

Preparation of printing paste

Printing (With certain style and method)

Drying of the printed fabric

Heat press at 1950C-2000C

Curing of the printed fabric

Finishing

Faults of Printing We Noticed: Print missDesign outOver lappingImproper design

Fig.: Printing TableFig.: Auto Heat Press m/c

Fig.: Curing m/c

Printing Section

Testing Lab

Tests Available In our visited Factory Water hardness test

PH Test

Color fastness to rubbing test

Fig.: Crock Meter

Process Sequence Of Denim Pant Washing:

Date: 14/01/2015

Item: Denim long pant

Buyer: AEO

Qty: 01 pcs (sample)

Style: # 3320

Wash Type: Enzyme stone wash

Style description: Medium destroy

Color: Light Fadded Vintage

Step 3:Pattern making

for tagging

Step 2: Hand sandStep 1: Whiskering

Step 4: Tagging

MarkedStep 5: Tagging

Washing

Step 5: Desizing Step 6: Enzyme stone

wash

After Stone Wash

Step 7: Destroy Mark Step 8 : Destroying After Destroying Step 9: PP Spray

Process Sequence Of Denim Pant Washing:

Step 11: Tinting

Yellow 2RL 0.200gm

Red BL 0.100ml

D/Blue GL 0.050gm

Salt 500gm

Water 50Lt

Temperature 600c

Time 5min

Step 13: 3D Whisker Step 14:Curing

Step 10: Neutralizing Step 12:Staining

Process Sequence Of Denim Pant Washing:

Laser

Start

Obtain Tech pack From BuyerCosting Sampling

Analysis Fabric

Consumption From

CAD

Analysis Cost of Trim &

Fabric

Obtain General Sewing

Data From IED

Prepare Cost Sheet

From Sample

Develop Sample as Per

The Tech Pack

Cost Sheet & Sample Sent To The buyer For Approval

Approval Cost Sheet ReworkedConformation Of Order

Source Trims & Fabric

Sourcing Department

Obtain PCD & Detail

From Production UnitPrepare other documentObtain GSD from IED

Execution of Bulk

Production

Follow up With production

Department & Update the buyerOffer Garments for Final Inspection

Follow up on the Payments for

GoodsShipment

YesNo

Merchandising

We have visited this section of denim long pant. The core steps are mentioned below:

Received and shade machine

Checking and thread cutting

Cleaning by airflow

Body checking and cleaning

Button attach

Parts measurement and ironing

Label attach by tagging and hot pressing

Needle detecting

Finally shade and size matching

Folding and hanger setting

Packing/Cartooning

Finishing Section

Utility Source

Electricity REB & Generator

Water Natural Water by

pump

Steam Boiler

Compressed air Compressor

Gas TITAS

Temp. Control AC

Essential Utility & Source. Different Parts of Boiler

Gash

Regulator

Feed Pump

Steam Pressure

meter

Photo cell (Fire

Ignition valve)

Blower Motor

Safety valve

Main Steam Line

Fire drumLarge tube Small drum

Utility Service

Stone

Separator

Air

Blowing

Room

Electrical

&

Chemical

House

Mixing Tank

Alum Tank

Polymer Tank

Sec

on

da

ry

Cla

rifi

er

Ta

nk

Slu

dge

Dry

ing b

ed

Slu

dge

Hold

ing

Tan

k

Out

Let

LAB Sludge drying

Bed Office

Slu

dge

Dry

ing b

ed

Slu

dge

Dry

ing b

ed

Slu

dge

Dry

ing b

ed

Effluent is treated with bacteria and

chemical. Bacteria’s are collected from cow-

dung. As chemical, Alam and polymer are

used.

•PH : 6-9

•Temperature : 25-400 C

•DO (Dissolve Oxygen) :

4.528 mg/litter

Cow Dung

Sludge

Transfer

Pump

Effluent Treatment Plant

We completed our training course very carefully and sincerely .Having lack of time and also political violence, we could not completethe training course satisfactory.

But we tried our best to learn all the necessary things related with our practical field.

We are hopeful that all these practical and theoretical knowledge willbe helpful and supportive in many ways during our professional life.

Conclusion