presentation david de rocker arcelor mittal
TRANSCRIPT
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External logistics in ArcelorMittal Gent
May 12 - 2009 David De Rocker
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Agenda
• General logistic view on the site AM Gent
• Inbound (raw material) flows
• Outbound steel flows
• Specific project examples
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kolenpark
nevenproducten
mengbed
sinterfabrieken
opleiding
veiligheid
cont. giet.1
cont. giet.2
plakkenpark
warmband
centr. magazijn
centr. werkpl.centr. werkplaats
bur. COO
bur. HOO-STL
COKESFABRIEK
WARMWALSERIJ
kanaal Gent - Terneuzen
kaai
milieuprv
post 150 kV
beitserij
TTS
bur. KWA
bur. WWA
knipbanen
verzending
administratiegebouw
OCAS
KOUDWALSERIJ
J. Kennedylaan
toeslagpark
GRONDSTOFFEN
HOOGOVENS
stapelgloeierij
continu-gloeierijGaltec
ertspark
Tailor Steel
STAALFABRIEK
DecoSteel
hardingswalserijenSidgal2
Sidgal3
RBV
Arcelor Gent: maritime integrated steel company
WarehouseRail & roadconnection
Outbound quay
Inboundquay
Railwayconnection
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Raw material storageRaw material storage
Coking plantCoking plant
Sinter plantsSinter plants
Steel shopSteel shopHot strip millHot strip mill
Cold rolling mill,coating and blanks
Cold rolling mill,coating and blanks
Blast furnacesBlast furnaces
Maritime integrated steelworksMaritime integrated steelworks
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Chartered volumes all modes 2008
• Incoming flows oriented towards maritime and inland waterways• Outbound flows have more balanced modal split
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External Transport organizationwithin AM Gent
AM Shipping Purchasing Land
Logistics
AM Sourcing
AM Gent Internal
Transport and harbour
AM Gent Raw material
users
AM Gent Customer
service
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Agenda
• General logistic view on the site AM Gent
• Inbound (raw material) flows
• Outbound steel flows
• Specific project examples
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Seaborne cargo traffic 2008 Loading ports iron ore, coal & coke
Robert’s Bank
Mobile Hampton roads
Nouadhibou
Puerto Ordaz
Punta de Madeira
Tubarao
Ilha Guaiba
Mormugao
Hay PointDalrymple Bay
GladstoneNueva Palmira
Saldanha Bay
Richard’s Bay
Long Beach
Port Kembla
Narvik
Port Cartier
ORIGINE VOLUME (MT)Hampton Roads 65.821
Ilha Guaiba 1.478.724Itaguai 330.296Mobile 70.740
Nouadhibou 431.633PDM 1.649.330
Point Ubu 148.222Port Cartier 136.893
Puerto Ordaz 714.114Quebec 209.807
Saldanha Bay 117.203Tubarao 1.095.484TOTAL 6.448.267
ORE SHIPMENTS 2008
ORIGINE VOLUME (MT)Fos 19.817
Szczecin 43.604TOTAL 63.421
COKE SHIPMENTS 2008
ORIGINE VOLUME (MT)Dalrymple Bay 705.823
Fos 21.019Gladstone 596.632
Hampton Roads 563.211Hay Point 214.325
H.Point+Glad. 92.158Maracaibo 48.521
Mobile 139.676Murmansk 107.338Pittsburgh 55.570
Port Kembla 49.011Puerta Bolivar 71.315Richards Bay 72.092
Xingang 163.519TOTAL 2.900.211
COAL SHIPMENTS 2008
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Canal Gent-Terneuzen: accessible for PANAMAX vessels(Dead weight capacity ≤ 85 000 t)Test phase for Post-PANAMAX vessels up to 93.000 DWT
Max. dimensions: length: 265 mwidth: 34 mdraught: 12,5 m
ArcelorMittal Gent quay:– Length: 1 050 m– Max draught: 13,5 m– Max DWT: 65 000 t
Canal Gent-Terneuzen: accessible for PANAMAX vessels(Dead weight capacity ≤ 85 000 t)Test phase for Post-PANAMAX vessels up to 93.000 DWT
Max. dimensions: length: 265 mwidth: 34 mdraught: 12,5 m
ArcelorMittal Gent quay:– Length: 1 050 m– Max draught: 13,5 m– Max DWT: 65 000 t
TOTAL INBOUND TOTAL OUTBOUND TOTAL INBOUND TOTAL OUTBOUND
TOTAL MARITIME TRAFFIC 27.0 Mt/yr (sea going vessels)ArcelorMittal Gent 8.9 Mt/yr (= 33 % of total sea traffic in volume)
TOTAL MARITIME TRAFFIC 27.0 Mt/yr (sea going vessels)ArcelorMittal Gent 8.9 Mt/yr (= 33 % of total sea traffic in volume)
7,2 Mt/yr7,2 Mt/yr 1,7 Mt/yr1,7 Mt/yr
OtherOther
21.2 Mt/yr21.2 Mt/yr
OtherOther
5.8 Mt/yr5.8 Mt/yr
Largest shipper Gent Sea Port 2008Largest shipper Gent Sea Port 2008
ArcelorMittal GentArcelorMittal Gent ArcelorMittal GentArcelorMittal Gent
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Lightening at Terneuzen Roads
Average draught in Terneuzen Roads: 14.0 m
Lightening to a draught of 12.5 m( = direct transshipment from Pamanax into barge)
Average lightened tonnage per vessel: 10000 à 14000 t(max. 3000 t per barge � 4 à 5 barges per vessel)
Year volume: about 1,04 million ton (coal and ore)
Average draught in Terneuzen Roads: 14.0 m
Lightening to a draught of 12.5 m( = direct transshipment from Pamanax into barge)
Average lightened tonnage per vessel: 10000 à 14000 t(max. 3000 t per barge � 4 à 5 barges per vessel)
Year volume: about 1,04 million ton (coal and ore)
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Bremen
Gent
Dunkerque
Teesside
Port Talbot
Immingham
Ijmuiden
Fos-sur-Mer
Taranto
Gijon
0 50.000 100.000 150.000 200.000 250.000
Max. capacity of dry bulk vessel per port
Port of import
Panamax or smallerCapacity(in ton) Capesize
Source: Policy Research Corporation
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Post Panamax Post Panamax M/V ALAM PERMAIM/V ALAM PERMAI
•First Post-Panamax vessel in Port of Ghent (M/V Alam Permai, 20/11/08)•83.4 kton ore from Brasil•Extra cargo capacity of 10 to 20 kton compared to regular Panamax•P-PMX vessels increase the competitiveness of AM Gent towards other Maritime mills due to decrease in transport costs.•The first two tests were positive, after third positive test the authorities will give final approval.
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AM Gent bulk Quay side
• AM Gent bulk quay in own hands:
– Total length of Bulk quay: 650 m
– 2 gantry cranes (32 ton)
– 1 Jib-crane: hoisting capacity 12 ton
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Lalosika – harbour planning tool
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Conveyor belts and stackers / reclaimers to get raw materials into stock yards
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Overview of raw material stock yards
� connected by conveyor belt� stacker / reclaimers
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Agenda
• General logistic view on the site AM Gent
• Inbound (raw material) flows
• Outbound steel flows
• Specific project examples
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Chartered outbound steel shipments by AM Gent - 2008
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Steel terminal Infrastructure
• 3 Harbour Cranes : 2 Double boom crane and 1 Gottwald crance• 3 x 450 m tracks under crane reach, 6 x 180 m stock tracks alongside• 180 internal wagons for coil transport and intermediate storage• Variety of spreaders, beams, slings, …
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Seaborne cargo traffic 2008Outbound steel products flow
• Total number of vessels loaded in 2008 equals 382
• Size varies between 1500 Ton and 25.000 Ton
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Inland waterways
• Total number of barges loaded in 2008 amount to 558
• Barge size varies from 300 Ton up to 3000 Ton
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Geographical locationof ArcelorMittal Gent and link to its inland
water customers
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Rail transport – internal shunting yard linked to electronic follow-up tools on site
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Outbound rail flows
• Dedicated railway cars
• Mix of company trains and Single wagons– ‘double’ traction train to downstream
EGL in Genk– Multi-client trains to Germany and
France
– Single wagons to others
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Outbound Road transport – connected to the European highway netwerk
Gent in Europa
Gent
E17 E40
2 days
1 day
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Truck loading automation
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Specific material for safety reasons
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Agenda
• General logistic view on the site AM Gent
• Inbound (raw material) flows
• Outbound steel flows
• Specific project examples
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ArcelorMittal Gent / Lorraine���� terminal DFDS Gent
Covered transshipment Gent
Sea transport on cassettevia DFDS Tor Line ships Gent –Göteborg
By ecocombi to customer
Covered transshipment Göteborg
Maritime route via DFDS Tor Line
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Flow consolidation to the UK
• Current strategy UK:– 5 different mills delivering to
6 different ports for serving 5 customer regions in UK.
– Gent as hub for inland mills– Co-ordination between the
mills and further relocation of product specifications.
Seaham
Hull
GunnesImmingham
Boston
P.Sutton bridge
Northfleet
Poole
Newport
Nissan
ManchesterLiverpool
W-Midlands
BMW
London Atlantique scope
Bremen
Gent
Liege
Aviles
• Past situation UK:– 5 different mills delivering to 9
different ports for serving 5 customer regions in UK.
– No Co-ordination– Competition between the mills
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Steel shipments to Italy – multimodalsolution since 30 years
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Containers for steel export
AM GENT
STUFFING
WAREHOUSE
STUFFING
WAREHOUSE
TERMINALS
TERMINALS
Old route FOB Antwerp
New route FOB Stuffed Antwerp
ANTWERP
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Thank you for your attention