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Prediction and Mitigation of Methane Explosions Effects for Improved Protection of Mine Infrastructure and Critical Equipment Jacek Skiba Ph.D.Eng MBA Robert Hildebrandt Ph.D.Eng

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Page 1: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Prediction and Mitigation of Methane

Explosions Effects for Improved

Protection of Mine Infrastructure

and Critical EquipmentJacek Skiba Ph.D.Eng MBA

Robert Hildebrandt Ph.D.Eng

Page 2: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Experimental Mine ‘Barbara’ - history

2

The Experimental Mine ‘Barbara’ was founded in 1925 and its main functions were

to be the Central Office of Mining Rescue and the Magnetic Observatory. Since the

end of the Second World War, the mine has worked as one of the main components

of the project of the Central Mining Institute to improve the security and the speed

of removing dust and gas hazards, which often occur in mines.

Page 3: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Scope of Activities in Experimental Mine ‘Barbara’

➢ research in the field of dust and methane explosions as well as

fire hazards in mines

➢ new mining technologies

➢ testing of prototype equipment in underground conditions

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Page 4: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

The greatest assets of EM „Barbara” are:

• scientific and technical personnel

• possibility to perform research works and large scale tests

• location, construction and equipment of workings

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Page 5: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

5

There are two levels in

Experimental Mine ‘Barbara’:

30 m and 46 m underground.

As the mine used to be an

ordinary coal mine in the 20s all

of the galleries on that level are

drilled in a coal seam. It is there,

that all the mining solutions and

machinery are being tested.

Page 6: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

6

Level 30m

Page 7: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

7

Level 46m

All the experiments related to explosions, fire and gas research are conducted at 46m

Page 8: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

KLIKNIJ, ABY EDYTOWAĆ STYL

Prediction and Mitigation of Methane

Explosions Effects for Improved

Protection of Mine Infrastructure and

Critical Equipment

EXPRO

Page 9: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

9

Absolute methane bearing capacity and coal production output in Polish hard coal mines in the years 2006-2017

Page 10: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

•obtain a better understanding of the mechanical and thermaleffects caused by methane explosions, by developingnumerical models of explosions in different minegeometries and conditions, which were validated with realscale explosion tests

•differentiate the basic parameters of methane explosions andburnings, caused by slow and fast release

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Some of the main aims of the EXPRO project were to:

Page 11: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Outline of the 400m gallery

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Outline and basic parameters of the 400m experimental gallery

Page 12: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

12

Site of the experiments

Real scale tests conditions of 400 m gallery

Page 13: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

13

Site of the experiments

Measurement system – methane sensor

Page 14: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Gas and air monitoring system

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Page 15: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

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Site of the experiments

Regarding industrial safety tests, research tunnelsequipped with modern measurement systems makeit possible to obtain various parameters of physicalphenomena, dust and gas explosions as well as fires.

There is also an integrated monitoring system on thesurface and visualization of the development of theexperiments.

Page 16: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

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Methane supply system

Underground methane supply chamber

Page 17: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

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Modelling of methane distribution for real scaletests conditions

Distribution of methane under given conditions of ventilation in 400m gallery

Page 18: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Methane burnings and explosionsshort video

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Page 19: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Methane release in 400 m gallery under different conditions

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Fast release of methane using plastic bag Slow release of methane with dispersion endings

Page 20: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Methane dispersion in 400 m gallery under different conditions

20

0

10

20

30

40

50

60

5

10

15

20

25 40

60

80

100

120

140160

CH

4, %

t, min

l, m

Ex03Methane concentration (at the roof)

0

2

4

6

8

10

510

15

20

25

3040

6080

100120

140160

CH

4, %

t, min

l, m

EX04Methane concentration (at the roof)

Fast release of methane Slow release of methane

Page 21: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Equipment before and after experiments

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Before the test

After the test

Page 22: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Changes of parameters during the time of explosion

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Page 23: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Underground gas sensors

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Location of sensors in the area of the 400m gallery

CO concentration afteropening a dam at 0m

Page 24: Prediction and Mitigation of Methane Explosions Effects ... · Experimental Mine ‘Barbara’: 30 m and 46 m underground. As the mine used to be an ordinary coal mine in the 20s

Thank you for your

attention

Jacek Skiba Ph.D.Eng MBA

Robert Hildebrandt Ph.D.Eng