power supplies - vektek workholding pump extremely low carbon footprint w look no further for a long...

www.vektek.com 800-992-0236 © Vektek, December 2017

Frequently Asked QuestionsI have a pump on my machine. Can I use it to drive my clamps too? Yes, you may use a machine pump to drive your clamping system if it has the following characteristics: 1) It operates in an appropriate pressure range. 2) It has an appropriate flow rate or it is restricted to an ac cept able flow. 3) It uses acceptable hy drau lic oil. (see insert). 4) It has adequate capacity to handle both tasks.

What size pump do I need to drive my system? It depends. First, add up the total oil capacity of all of your system devices. To this, add the estimated volume of the plumbing (especially hoses, which expand under pressure) included in your system. This total should not exceed 75% of the capacity of your power supply (if it does you may encounter problems bleeding the system). If your system is only work supports, you may be able to get by with just a screw pump. If it is simple, you may be able to use an air/hydraulic booster. If it is a complex system or palletized fix ture, you will need a more conventional power supply, a large pump may be required. Please feel free to call if we can help estimate pump size or clamp times.

How do I adjust the pressure going to my system? Vektek air/hydraulic power supplies are adjusted by changing the inlet air pressure (unless Non-Adjustable is noted on the drawing). Electric pump pressures are adjusted by changing the pres sure switch setting. ALL Vektek pumps run on demand and should not be made to continuously pump. If your pump cycles more than once every 30 seconds, con tact the factory immediately for assistance.

My pump kicks on and off fre quently (every 3-5 sec onds), what should I do? You have a leak. It may be internal to a clamp, valve or an industrial cylinder. It is important to determine the source of the leak and eliminate it. This may involve replacing components and extensive trou ble shoot ing. We will try to help. Please gather in for ma tion for us before you call. You should fill out the Fixture Doc u men ta tion Sheet (found on page A-7) and have a schematic and bill of materials ready when you call us. We want to help, but need adequate in for ma tion about your system to diagnose the problem.

Hydraulic Oil ISO 32 GradeCatalog No. 65-0010-01, 1 Gal VektorFlo® hydraulic oil is a premium grade petroleum base fluid with detergent and anti-wear additives. It also includes additives to inhibit corrosion, rust, oxidation and foaming. VektorFlo® ISO 32 hydraulic oil has the following additional char ac ter is tics: Pour Point <5°F (-15°C) Flash Point >302°F (150°C).…(PMCC) Viscosity 22-320 cSt @ 104°F (40°C) 4-24 cSt @ 212°F (100°C) If you are presently using one of the following products, or anequivalent, it may be substituted for our oil, although we rec om mend completely draining existing oil before refilling the reservoir. Mobile - DTE 24 Texaco - Rando HD32 Shell Premium Oil 32 Exon NUTO H32 Phillips Magnus A Conoco Hydraulic AW32 Lubriplate H0-O Use of hydraulic oil with a viscosity grade higher than ISO 32 may cause sluggish return action of single acting devices and should therefore, only be used on double acting systems.

Hydraulic Oil ISO 46 GradeCatalog No. 65-0016-00, 1 Gal This ISO Grade 46 hydraulic oil is compatible with Vektek pumps and is less flammable making it ideal in welding applications. It has been fully tested by Vektek Engineering for function and seal compatibility. VektorFlo® ISO 46 hydraulic oil has the following additional char ac ter is tics: Pour Point -60°F (-51°C) Flash Point 579°F (304°C).(COC) Kinematic Viscosity Typical 46 mm/s at 104°F / 40°C

If you are presently using Shell IRUS DU-NA 46 (NF), it may be substituted for our oil.

J-1

Power Supplies

Frequently Asked Questions, Oil Specifications

© Vektek, February 2017 800-992-0236 www.vektek.com

For Single Acting SystemsMultiplies your shop air line pressure to power simple hydraulic systems without electricity.Intensification ratios ranging from 11:1 to 54:1.Output capacities from 2.1 to 9.6 cu.. inches.

Air/hydraulic boosters are an inexpensive way to power one single acting system. Whether this is your first system or you want a compact “ride-along” power supply for a system, these boosters are an efficient choice. Solid end and intermediate plates capture a reinforced epoxy case which acts as the air cylinder and fluid reservoir. The hydraulic piston runs in a steel cylinder immersed in the fluid reservoir. The double acting air piston design assures you of full fluid capacity on each actuation of the booster.

Model No. Intensification Ratio

Useable Oil Volume

MaximumAir Input

Air Over Hydraulic Pressure Intensifiers55-0184-00 11:1 9.6 cu. in.

125 psi55-0104-00 22:1 5.0 cu. in.55-0114-02 40:1 2.8 cu. in.55-0114-04 54:1 2.1 cu. in.

Hydraulic Pressure Out (psi)

Air

Pre

ssu

re I

np

ut

PSI

(maxi

mu

m a

ir in

pu

t 125 p

si)

55-0184-0055-0104-0055-0114-0255-0114-04

NOTE: One booster can be used to operate one single acting system. Boosters are not intended for use with single acting palletized (disconnected) systems. Boosters may be mounted horizontally or vertically. If mounted vertically, the oil discharge end must point up for proper operation.

J-2

Power Supplies

Boosters, Compact Air/Hy drau lic

www.vektek.com 800-992-0236 © Vektek, February 2017

Boosters with Control PackagesComplete package in cludes everything you need to use a VektorFlo® booster, including hardware.Includes filter/regulator with automatic drain, gauge, check valve, control valve, mufflers and all of the fittings and tubing, ready to hook up! (Cus tom er sup plies air quick connector.)Available in manual, 115 VAC (6.8 W) or 24 VDC (6.0 W) models.Includes air inlet check valve to prevent loss of clamping force in the event of an air line break.

Boosters With Control Packages Dimensions

Model No. Intensification Ratio

Air over Hydraulic Pressure Intensifiers55-0184-00 11:1 Booster Without Control55-0284-16 11:1 Booster With Manual Control55-0284-17 11:1 Booster With 115 VAC Control55-0284-18 11:1 Booster With 24 VDC Control55-0104-00 22:1 Booster Without Control55-0204-16 22:1 Booster With Manual Control55-0204-17 22:1 Booster With 115 VAC Control55-0204-18 22:1 Booster With 24 VDC Control55-0114-02 40:1 Booster Without Control55-0214-16 40:1 Booster With Manual Control55-0214-17 40:1 Booster With 115 VAC Control55-0214-18 40:1 Booster With 24 VDC Control55-0114-04 54:1 Booster Without Control55-0224-16 54:1 Booster With Manual Control55-0224-17 54:1 Booster With 115 VAC Control55-0224-18 54:1 Booster With 24 VDC Control

ILS550103 REV C

Air Filter RegulatorModel No PSI Output

50-0440-02 0-125 psi

Power Supplies

Boosters With Control Packages

J-3


WARNING! The use of spool valves invalidates the warranty on VektorFlo® pumps.

Model No.

ReservoirCapacity

Minimum Air Input

(psi)

MaximumAir Input

(psi)

Maximum Air Output

(psi)

Operating PressureRange

MountingOptions

Anodized Aluminum

Weight

55-2056-00 Horizontal 68 cu. in. 50 120 1001200 to 5000

psiHorizontal(as shown)

19 lbs.

55-2056-00 Vertical 80 cu. in. 50 120 1001200 to 5000

psi

Vertical(Reservoir up,

filter bowl down)19 lbs.

Compact Air/Hydraulic PumpSuitable for most single fixtures and small

pallet systems.Powers either single or double acting cylinders.Any one of our DO3 valves can be mounted

directly on the pump, no external sub-plate isnec es sary on most systems, or remotely by

external plumbing.Flow rates up to 90 cu. in. per minute.

Position devices quickly then pressure buildsto preset operating range.

Built in air regulator adjusts to determinehydraulic output pressure from1,200 to 5,000 psi.

Mounting hardware is included.Noise level, 80 Db at 4 feet.

J-4

Power Supplies

Air/Hydraulic Pump


Portable Electric/Hydraulic PumpNew enclosed motor housing eliminates entry of motor damaging environmental debris.New beefier motor extends life and runs quieter than the previous model.Builds to preset pressure, maintains continuous pressure until switched off and

will not release until electrically signaled.Fully self-contained, yet easily portable, weighs only 32 lb. with oil.Hydraulic pressure switch externally adjustable from 725 to 5,000 psi.Two-stage pump flows 120 cu. in. per minute at low pressure;

12 cu. in. per minute at maximum pressure.Integral safety overload valve, factory set at 5,000 psi.Reservoir usable oil capacity: 108 cu. in.Equipped with single-phase 115V 1/3 hp motor.Installed length of the pendant cable is 9 feet.

Extreme portability and easy pressure adjustment make this a versatile pump that can be fitted with quick connectors to serve as the power source for fixtures used in various plant locations. To ensure long, trouble-free service, VektorFlo® power supplies have been specially engineered to operate at 5,000 psi, optimum pressure for power workholding. The pump au to mat i cal ly holds the pressure set on the

pressure switch and automatically restarts should a pressure drop occur. The compact motor draws only 7.2 amps at full pressure. Nothing is needed other than a hose to put this self-contained unit to work.

Model No.

Cylinder Use

Valve Type*

Cylinder Operation Motor

55-3221-32Single Acting or Double Acting*

2 Way 3 Port Electric

Advance, Hold, Release

1/3 hp, 115V/7 amp1 ph, 50/60 Hz

Pump Flow/Minute Reservoir Capacity100 psi 5000 psi Gross Useable

120 cu. in. 12 cu. in. 122 cu. in. 108 cu. in.

WARNING! The use of spool valves invalidates the warranty on VektorFlo® pumps.* Double acting systems require the use of a remote valve and return line.

Valve information in section N. Available with SAE 6 outlet port.

Optional Filler KitModel No.62-5530-02

Optional

Filler KitSold Separately J-5

Power Supplies

Portable 1/3 hp Electric Hydraulic Pump

© Vektek, December 2017 800-992-0236 www.vektek.com

Advanced Workholding PumpExtremely low carbon footprint

NEW Look no further for a long lasting and easy to use advanced workholding pump. The durable 2-Stage design of this pump stands up to high demand circuits along with high or low duty cycles. To help extend the life of the pump and valves, the high pressure output and low pressure returns are filtered. With a 5-Gallon reservoir, the oversized fill tube makes refilling simple!

Saves hundreds on energy - Only runs on demand!Easy modular, configurable design allows you the options that you need.See our Convenience Packages for the most popular configurations, fully optioned with all the basics included.Automatic low oil level protection.High efficiency 1 HP, VFD rated AC motor Designed to save electricity using on-demand pressure switch and VFD motor controls.Stands up to high or low duty cycles without adjustment.Replacement Filter (Model No. 31-0500-18) for Return Line Filter. High efficiency, VFD rated, TEFC, AC motor, 1-HP, 3-PH, 230/460 VAC, 50/60-HZ,1800 RPM.

Advanced Workholding Pump SpecificationsModel No.

Basic

Pump Flow Rate(cu. in.)

Pump Pressure Range (psi)

Reservoir Capacity (Gallons)

Oil Viscosity cSt 40C

Basic Weight (lbs.)

Stage 1 Stage 2 Stage 1 Stage 2 Gross Usable Min to Max No Valves55-95X5-XX 350 51 0-700 750-5000 5.0 3.5 22 to 46 160

Power Supplies

Advanced, High Efficiency, Workholding Pump

J-6


Pump Add-on Options(contact your sales representatives for details.)

Valve Control Cable (one for each valve) or MachineTool Interface Cable (all pump control in one cable).

Temperature switch upgrade to oil level switch. Electronic clog indicator upgrade to visual return line filter. Mechanical pressure switch (no power required). Electronic digital pressure switch (24V power required). Manual or solenoid directional control valve functions. Check valves for multiple manual valves in a stack. Pressure Reducing valves to individual circuits. Accumulator (might be needed for small circuits, or low

pressure systems). Extra pendant switches (1 supplied standard with every

solenoid valve pump for setup and testing). Change electrical service input to match local supplied voltages. 2-Hand No-Tie-Down Control Module (for use with

decoupled systems only.)

1-HP WorkholdingPump Options

Pendant Switch or Machine Control OptionsModel No. Description

Pendant Switch Control (1 Included with 1st valve of pump)95-5955-3795-5955-3895-5955-3995-5955-4027-7422-0327-9422-02

Pendant, 6 ft, 2/3 Valve, NO, (On/Off)Pendant, 6 ft, 2/3 Valve, NC, (Off/On)Pendant, 6 ft, 2/3 Valve, NC, (Off/Momentary On) Pendant, 6 ft, 3/4 Valve, CC or PBC, (On/Off/On) Pendant Extension Cable, M12, 16.4 ft.Pendant Extension Cable, M12, 32.8 ft.

95-5950-15 2-Hand No-Tie-Down Control Module (Decoupled Systems Only)CNC Machine Control

CALL Pump/Machine Tool Interface Cable, 1-6 Valves, 24 Pin or 36 Pin, 16.4 ft.

95-5954-50 Valve Wiring Cable, 1 Valve, M12, 5 Pin, 16.4 ft. (one cable per valve)

ILS559505 REV B

ILS559506 REV B

Pump/Machine Tool Interface CableUp to 6 Independent Valve Circuits

Oil Level / Temperature Switch

Accumulator

Check Valve

Mechanical Pressure Switch

Pressure Reducing Valve

Electronic Pressure Switch

5 Electrical Service Inputs Availablefor Worldwide Power Requirements

Solenoid Operated Valves2/3 or 3/4

Valve Wiring Cable

Electronic Filter Clog Indicator

Replacement Filter

Order # 31-0500-18

ManualOperated Valve

Pendant Switch for Solenoid Valve Control

2-Hand No-Tie-DownControl Module

Power Supplies

Advanced, High Efficiency, Workholding Pump Features and Accessories

J-7

© Vektek, December 2017 800-992-0236 www.vektek.com

2 Port Pump - No Control Valves Included No. of Valves

100-120VAC

1 Phase

200-240VAC

3 Phase

380-500VAC

3 Phase

Valve Type: Manifold Only• Central or remote power supply configured

with “P” (pressure out) and “T” (tank return flow) port only.

0 55-9545-00 55-9575-00 55-9595-00• Valves usually mounted on the machine closer

to the application, often machine controlled.• Typically mounted behind or between 2 machines.• Requires remote shear seal or poppet style

zero leak valve.• Supply your own off board valve.

Single Acting Continuous Connection - S/A Live System

Valve Type: Manual 2-Position 3-Port • Can use coupled or uncoupled.

1 55-9545-12-1 55-9575-12-1 55-9595-12-1

• Recommended to run a continuously connected or single hose supply decoupled system.

• Operator interface is a manual valve handle.• Pump located within operators reach.

Valve Type: 24VDC 2-Position 3-Port Normally Open• Recommended to run a continuously connected

or single hose supply decoupled system where the pressurized time exceeds the unpressurized time.

124

55-9545-23-155-9545-23-255-9545-23-4

55-9575-23-155-9575-23-255-9575-23-4

55-9595-23-155-9595-23-255-9595-23-4

• Operator interface is by remote pendant or can be wired into a machine controller.

NOTE:Should not be used with palletized systems as the valve is energized to unclamp. The unclamped time will be excessive, causing the valve to run hot.

Double Acting Continuous Connection - D/A Live System

Valve Type: Manual 3-Position 4-Port Closed Center

• Recommended for continuously connected "live" systems.

124

55-9545-16-155-9545-16-255-9545-16-4

55-9575-16-155-9575-16-255-9575-16-4

55-9595-16-155-9595-16-255-9595-16-4

• Always connected to the fixture by means of hoses and/or rotary unions.

• Operator interface is a manual valve handle.

• Pump located within operators reach.

24 VDC 3-Position 4-Port Closed Center


124

55-9545-26-155-9545-26-255-9545-26-4

55-9575-26-155-9575-26-255-9575-26-4

55-9595-26-155-9595-26-255-9595-26-4

• Always connected to the fixture- by means of hoses and/or rotary unions.

• Center position allows no movement of clamps when the valve is de-energized.


ILS559503 REV B

Power Supplies

1-HP, Advanced Workholding Pump Convenience Package

J-8


Power Supplies

1-HP, Advanced Workholding Pump Convenience Package

Pallet Decoupler (one hose) S/ANo. of Valves

100-120VAC

1 Phase

200-240VAC

3 Phase

380-500VAC

3 Phase


1 55-9545-12-1 55-9575-12-1 55-9595-12-1• Recommended to run a continuously connected or

single hose supply decoupled system. • Operator interface is by a manual valve handle.• Pump located within operators reach.

Valve Type: 24VDC 2-Position 3-Port Normally Closed "Dump Pump"• Single Acting Decoupled Systems.

1 55-9545-25-1 55-9575-25-1 55-9595-25-1

• Valve installed with a control pendant to power systems using the Self-closing Decoupler and Tombstone Top Plates.

• Commonly called a "dump pump" and uses a momentary contact pendant switch.

• When preset pressure is reached the control valve automatically shifts and dumps pressure back to tank.


Valve Type: 24VDC 2-Position 3-Port Normally Closed• Single Acting Live systems.

124

55-9545-24-155-9545-24-255-9545-24-4

55-9575-24-155-9575-24-255-9575-24-4

55-9595-24-155-9595-24-255-9595-24-4

• Use with Manual Pallet Decouplers, Tombstone Top Plates and Self-Closing (single hose) Decouplers.


NOTE: All decoupled valves are de-energized when not in use to avoid heat build-up between cycles.

Pallet Decoupler (two hose) S/A or D/A

Valve Type: Manual 3-Position 4-Port P-Blocked

• Double Acting or Single Acting run live or decoupled.

155-9545-17-1 55-9575-17-1 55-9595-17-1

• Control Auto-Shutoff Pallet Decoupler. (2 hose system)• Operator interface is a manual valve handle.• Best selection for fixture testing, runs most systems.

Valve Type: 24VDC 3-Position 4-Port P-Blocked Center with A & B Individual Circuit Pressure Adjustment

• Reduces pressure to clamp or unclamp side of a circuit.

1 55-9545-28-1 55-9575-28-1 55-9595-28-1

• Use with one or two handed Auto-Shutoff Decoupler. • P-Blocked center valve drops pressure in both lines.

Allows decoupling and re-coupling of the hoses.• Operator interface is remote pendant or wired

into a machine controller.• This configuration can also be used to operate two

individual single acting systems at different pressures.

Valve Type: 24VDC 3-Position 4-Port P-Blocked• Double or Single Acting.

124

55-9545-27-155-9545-27-255-9545-27-4

55-9575-27-155-9575-27-255-9575-27-4

55-9595-27-155-9595-27-255-9595-27-4

• Use 1 or 2 handed Auto-Shutoff Pallet Decoupler.• Uses a P-Blocked center to drop pressure in both

lines to decouple and re-couple hoses.• Operator interface is by remote pendant or can be

wired into a machine controller.

ILS559504 REV B

J-9


Advanced Workholding Pump Extremely low carbon footprint

2-HP Fully configurable 0-6 valve stack to meet all workholding needs. High efficiency, VFD rated, TEFC, AC motor, 2-HP, 3-PH, 230/460 VAC,

50/60-HZ,1800 RPM. No duty cycle limitation due to VFD thermal protection. Manual or solenoid operated valves available in all configurations. Vektek electronic pressure switch with analog output to VFD

for PI loop control. In-tank fluid level sensor, electronically connected to fault circuit. 10 micron return line filter for maximum protection and long life. Replacement Filter (Model No. 31-0500-18) for Return Line Filter. Large 5-Gallon reservoir designed for maximum usable oil volume. Reusable Buna-N Rubber gaskets with PSA backing throughout. Electronic filter clog indicator optional. Machine control cable for connection to the CNC machine is optional.

Basic Workholding Pump SpecificationsModel No.

Basic

Pump Flow Rate(Cu. In.)

Pump Pressure Range (psi)

Reservoir Capacity (Gallons)

Oil Viscosity cSt 40°C

Basic Weight (lbs.)

Stage 1 Stage 2 Stage 1 Stage 2 Gross Usable Min to Max No Valves55-96X5-XX 420 125 0-1450 1450-5000 5.0 3.5 22 to 46 180

Power Supplies

High Efficiency Workholding Pump

J-10 ILS559602 REV A

50

100

200

300

400

500

0

1000 2000 3000 4000 50000500 1500 2500 3500 4500

Pressure (psi)

Flow

(cu

in/m

in)

Basic Pump Flow / Pressure

12.00

2X 8.00 2X 14.0018.00

29.25

12.38

7.00

25.52

.81

ILS559601 REV ABASIC PUMP UNIT (SHOWN WITHOUT VALVESSEE PUMP CONFIGURATION SECTION FOR VALVE OPTIONS

ELECTRONICPRESSURE

SWITCH

VERTICAL LIFT HANDLE

2X HORIZONTALLIFT HANDLES

VFD & POWERCONTROL BOX

4X RUBBER FEET1/4-20 MOUNTING HOLES

DRAIN PLUG

OIL LEVELSIGHT GLASS

RETURN LINE FILTER, VISUAL INDICATOROPTIONAL ELECTRONIC INDICATOR

OIL LEVEL SWITCH OROPTIONAL OIL LEVEL / TEMPERATURE SWITCH

LARGE FILLER / BREATHER

PUMP MANIFOLDUSE WITH

OR WITHOUT STACKING VALVES ON/OFF/JOG

CONTROL SWITCH

FAULT INDICATOR LIGHTRESET BUTTON

PRESSURE PORTSAE 6 FEMALE

RETURN PORTSAE 6 FEMALE

PENDANT I/O BLOCK


Pump/Machine Tool Interface CableUp to 6 Independent Valve Circuits

Oil Level / Temperature Switch

Electronic Filter Clog Indicator

Accumulator

Check Valve

ManualOperated Valve

Mechanical Pressure Switch

Pressure Reducing Valve

Solenoid Operated Valves2/3 or 3/4

Electronic Pressure Switch

Pendant Switch for Solenoid Valve Control

5 Electrical Service Inputs Available for Worldwide Power Requirements

Valve Wiring Cable

Replacement Filter

Order # 31-0500-18

ILS559606 REV B 2-Hand No-Tie-DownControl Module

Pump Add-on Options(contact your sales representatives for details.)

Valve Wiring Cable (1 for each valve). Pump/Machine Tool Interface Cable

(all pump control in one cable). Temperature switch upgrade to oil level switch. Electronic clog indicator upgrade to visual return line filter. Mechanical pressure switch (no power required). Electronic pressure switch (24V power required). Manual or solendoid directional control valve functions. Check Valve (for multiple manual valves in stack). Pressure reducing valves for each circuit. Accumulator (for small or low pressure systems). Extra pendant switches (1 supplied with each different

solenoid valve on pump for setup and testing). 2-Hand No-Tie-Down Control Module (for use with

decoupled systems only.)

2-HP Workholding Pump Options

Pendant Switch or Machine Control OptionsModel No. Description

Pendant Switch Control (1 Included with 1st valve of pump)95-5955-37 Pendant, 6 ft, 2/3 Valve, NO, (On/Off)95-5955-38 Pendant, 6 ft, 2/3 Valve, NC, (Off/On)95-5955-39 Pendant, 6 ft, 2/3 Valve, NC, (Off/Momentary On)95-5955-40 Pendant, 6 ft, 3/4 Valve, CC or PBC, (On/Off/On)27-7422-03 Pendant Extension Cable, M12, 16.4 ft.27-9422-02 Pendant Extension Cable, M12, 32.8 ft.95-5950-15 2-Hand No-Tie-Down Control Module (Decoupled Systems Only)

CNC Machine Control

CALL Pump/Machine Tool Interface Cable, 24 Pin or 36 Pin, 16.4 ft.

95-5954-50 Valve Wiring Cable, 1 Valve, M12, 5 Pin, 16.4 ft. (one cable per valve)

ILS559605 REV B

Power Supplies

High Efficiency Workholding Pump Features and Accessories

J-11


2 Port Pump - No Control Valves Included No. of Valves

200-240VAC

3 Phase

380-500 VAC

3 Phase

Valve Type: Manifold Only• Central or remote power supply configured

with “P” (pressure out) and “T” (tank return flow) port only.

0 55-9675-00 55-9695-00• Valves usually mounted on the machine closer

to the application, often machine controlled.• Typically mounted behind or between 2 machines.• Requires remote shear seal or poppet style


Single Acting Continuous Connection - S/A Live System


1 55-9675-12-1 55-9695-12-1





124

55-9675-23-155-9675-23-255-9675-23-4

55-9695-23-155-9695-23-255-9695-23-4


NOTE:Should not be used with palletized systems as the valve is energized to unclamp. The unclamped time will be excessive, causing the valve to run hot.

Double Acting Continuous Connection - D/A Live System

Valve Type: Manual 3-Position 4-Port Closed Center


124

55-9675-16-155-9675-16-255-9675-16-4

55-9695-16-155-9695-16-255-9695-16-4

• Always connected to the fixture by means of hoses and/or rotary unions.


• Pump located within operators reach.

24 VDC 3-Position 4-Port Closed Center


124

55-9675-26-155-9675-26-255-9675-26-4

55-9695-26-155-9695-26-255-9695-26-4

• Always connected to the fixture - by means of hoses and/or rotary unions.



ILS559603 REV B

Power Supplies

Advanced Workholding Pump 2-HP Convenience Package

J-12


Pallet Decoupler (one hose) S/ANo. of Valves

200-240VAC

3 Phase

380-500 VAC

3 Phase


1 55-9675-12-1 55-9695-12-1• Recommended to run a continuously connected or

single hose supply decoupled system. • Operator interface is by a manual valve handle.• Pump located within operators reach.


1 55-9675-25-1 55-9695-25-1






124

55-9675-24-155-9675-24-255-9675-24-4

55-9695-24-155-9695-24-255-9695-24-4




Pallet Decoupler (two hose) S/A or D/A

Valve Type: Manual 3-Position 4-Port P-Blocked

• Double Acting or Single Acting run live or decoupled.

155-9675-17-1 55-9695-17-1

• Control Auto-Shutoff Pallet Decoupler. (2 hose system)• Operator interface is a manual valve handle.• Best selection for fixture testing, runs most systems.

Valve Type: 24VDC 3-Position 4-Port P-Blocked Center with A & B Individual Circuit Pressure Adjustment


1 55-9675-28-1 55-9695-28-1

• Use with one or two handed Auto-Shutoff Decoupler. • P-Blocked center valve drops pressure in both lines.




Valve Type: 24VDC 3-Position 4-Port P-Blocked• Double or Single Acting.

124

55-9675-27-155-9675-27-255-9675-27-4

55-9695-27-155-9695-27-255-9695-27-4

• Use 1 or 2 handed Auto-Shutoff Pallet Decoupler.• Uses a P-Blocked center to drop pressure in both

lines to decouple and re-couple hoses.• Operator interface is by remote pendant or can be

wired into a machine controller.

ILS559604 REV B

Power Supplies

Advanced Workholding Pump 2-HP Convenience Package

J-13


115 VAC 1 Phase and 230/460 VAC 3 Phase Models

Exclusive stacking manifold feature accommodates all Vek torFlo® DO3 valves. The most common configurations are for one to four circuits and can be Single or Double Acting. (See the Convenience Packages on pages J-12 and J-13.) Vektek Workholding Pumps are capable of configurations that include a 5th and a 6th valve. Call your Customer Support Specialist for details, 800-992-0236.Two stage pump, designed for power clamping, is medium weight (a fully equipped 2-Port pump weighs approximately 130 lbs.) and energy efficient. Includes over pressure relief, full time pressure mon i tor ing, in-tank fluid level sensor and full flow filtration.First stage pump flow is 350 cu. in. per minute up to 650 psi to move clamps into position quickly. The second stage maintains pressure with a flow rate between 40 and 50 cu. in./min. at 5,000 psi.

In operation, the pump turns on, builds to the preset pressure, then turns off. In the event of pressure decay, a pressure switch auto mati cally restarts the pump to replenish system clamping pressure. The on-demand operation of the pump reduces electrical consumption and prevents overheating of oil which can occur in continuously running pumps. The fluid level sensor prevents the pump from running without fluid. Should oil levels run low, the pump shuts down preventing potential damage. Small size and high per for mance allow this pump to compete favorably with many single stage pumps requiring 2-5 hp motors.

See section N for directional control valve information.

* Dump pump configuration drops all pressure after reaching its setting.

Demand Style, 2 Stage Electric/Hydraulic Workholding Pump (50%) 3 Cycles Per Minute Maximum

4 valve pump

Workholding Pump

MotorPump Flow/

Minute5,000 psi

Reservoir Capacity Pressure Switch

Adj. Range

PressureGauge Application

Gross Useable

3/4 hp, 115 VAC1 phase, 60 Hz, 3450 rpm

40 cu.. in500 cu. in.(2.2 gal)

400 cu. in.(1.7 gal)

800-5000 psi0-10,000 psi

silicone or glycerin filled

Single and/or Double Acting Depending on

Valve Selection

1 hp, 230/460 VAC 3 phase, 60 Hz, 3450 rpm

50 cu. in.500 cu. in.(2.2 gal)

400 cu. in.(1.7 gal)

800-5000 psi0-10,000 psi

silicone or glycerin filled

Single and/or Double Acting Depending on

Valve SelectionWARNING! The use of spool valves invalidates the warranty on VektorFlo® pumps.

Saves energy, runs only when additional pressure is needed.

J-14

NOTE: Pressure and return SAE 6 ports will not be used if pump is equipped with stacking blocks for onboard control valves.

Power Supplies

Workholding Pump


Pump FeaturesInternal pressure relief valve directs excess flow back to tank preventing motor stalls when flow is fully restricted. This valve serves the dual purpose of lubricating the internal parts.Sight gauge to monitor hydraulic fluid level.An oil level sensor, mounted in the tank, turns the motor off to protect your pump from burning up in low oil conditions.Pressure line and return line filters of 25 microns help protect the components of your application.Directional Control Valves Section N.Configurations that include integrally mounted solenoid valves incorporate an accumulator in the “P” port on the front of its manifold block. This helps compensate for pressure loss during the valve shift and as a means to “cushion” the motor over-run on small circuits.One control pendant is supplied with each pump. (Additional pendants and controller interface wiring are ordered separately. See pendant table.)Each valve circuit in a multiple valve configuration incorporates a pressure line “P” check valve to prevent pressure loss in an already pressurized circuit when subsequent circuits are actuated.One price, you select the function from page J-12 and J-13 and buy from a price list, no custom charges or price mystery.

Return Line FilterFilter Kit

Model No.Pump ValveManifolds

ReplacementFilter*

62-5592-00 0

31-0500-1462-5592-01 1**62-5592-02 262-5592-03 362-5592-04 4

ILS559203 REV A

* Use Vektek replacement filter only.** DO3 manifold only pump has one valve manifold but no valve included. Order Return Line Filter Model No. 62-5592-01 for pump Model Nos. 55-9242-63-0, 55-9272-63-0, and 55-9292-63-0.

Accessories Return Line Filter is recommended for decoupled systems and is included in all Convenience Packages located on pages J-12 and J-13. This return line unit has superior filtration over screen filters; 25 Micron filter ratings.Easy servicing with Vektek spin-on replacement filter.Filter service indicator gauge included on all pumpsCompatible with pumps using a 0 to 4 valve stack. Factory installation on new pumps or field installation on existing models. Reservoir Filler Cap, with its mesh strainer, is the first line of defense against system contamination. It is included in all Convenience Packages pages J-12 and J-13.

Mesh Strainer Keeps Chips Out

Reservoir Filler Cap/Breather Kit

Model No.62-5592-05

J-15

Power Supplies

Workholding Pump Features and Accessories


NOTE: Contact factory for custom pump configurations.NOTE: All 115 VAC single phase pumps require a 20 AMP dedicated service electrical connection for proper operation and service life.NOTE: When connecting solenoid valves to a machine controller, order Model No. 95-5342-28, machine controller cable. Plug the cable into the pump control box and follow the included instructions for connecting the four control wires to the machine controller. Each valve to be controlled by a machine controller requires one cable.NOTE: Voltages listed are input to control box for pump motor. All solenoid valves use 24 VDC control voltage supplied by the transformer internal to the

pump control box. Wiring of control valves supplied with pump is not required.NOTE: Solenoid valves configurations are supplied with one valve control pendant with a 6 ft. cable. For additional pendants order from the chart at the right.NOTE: See pump manual to calculate the required electrical service for your specific application.

J-16

2 Port Pumps - No Control Valves Included No. of Valves

115 VAC1 Phase3/4 hp

230 VAC3 Phase

1 hp

460 VAC3 Phase

1 hpValve Type: Manifold Only

• Central or remote power supply configured with “P” (pressure out) and “T” (tank return flow) port only.

0 55-9242-32-0 55-9272-32-0 55-9292-32-0• Valves usually mounted on the machine closer to the

application, often machine controlled.• Typically mounted behind or between 2 machines.• Requires remote shear seal or poppet style


Valve Type: DO3 Subplate Interface• Supply your own zero leak DO3 valve and mount

it to our DO3 interface on the pump. 0 55-9242-63-0 55-9272-63-0 55-9292-63-0• Controls the direction of the 2 outlet ports.

Single Acting Continuous Connection - S/A Live SystemValve Type: Manual 2-Position 3-Port

• Can use coupled or uncoupled.

A

A

1234

55-9242-01-155-9242-48-255-9242-11-355-9242-49-4

55-9272-01-155-9272-48-255-9272-11-355-9272-49-4

55-9292-01-155-9292-48-255-9292-11-355-9292-49-4





A

A

0x

x

1234

55-9242-03-155-9242-14-255-9242-20-355-9242-26-4

55-9272-03-155-9272-14-255-9272-20-355-9272-26-4

55-9292-03-155-9292-14-255-9292-20-355-9292-26-4


NOTE: Should not be used with palletized systems as the valve is energized to unclamp. The unclamped time will be excessive, causing the valve to run hot.

Double Acting Continuous Connection - D/A Live SystemValve Type: Manual 3-Position 4-Port Closed Center


A

x

1234

55-9242-04-155-9242-45-255-9242-46-355-9242-47-4

55-9272-04-155-9272-45-255-9272-46-355-9272-47-4

55-9292-04-155-9292-45-255-9292-46-355-9292-47-4

• Always connected to the fixture by means of hoses and or rotary unions.


•Pump located within operators reach.

24 VDC 3-Position 4-Port Closed Center • Recommended for continuously connected

"live" systems.

A

x

1234

55-9242-07-155-9242-16-255-9242-22-355-9242-28-4

55-9272-07-155-9272-16-255-9272-22-355-9272-28-4

55-9292-07-155-9292-16-255-9292-22-355-9292-28-4

• Always connected to the fixture- by means of hoses and or rotary unions.



A= Most popular configurations ILS559206 REV A

Power Supplies

Workholding Pumps NOW Include Filtration Package


Pallet Decoupler (one hose) S/A No. of Valves

115 VAC1 Phase3/4 hp

230 VAC3 Phase

1 hp

460 VAC3 Phase

1 hpValve Type: Manual 2-Position 3-Port

• Can use coupled or uncoupled.A

A

1234

55-9242-01-155-9242-48-255-9242-11-355-9242-49-4

55-9272-01-155-9272-48-255-9272-11-355-9272-49-4

55-9292-01-155-9292-48-255-9292-11-355-9292-49-4


• Operator interface is by a manual valve handle.• Pump located within operators reach.


1 55-9242-35-1 55-9272-35-1 55-9292-35-1






A1234

55-9242-33-155-9242-36-255-9242-37-355-9242-38-4

55-9272-33-155-9272-36-255-9272-37-355-9272-38-4

55-9292-33-155-9292-36-255-9292-37-355-9292-38-4




Pallet Decoupler (two hose) S/A or D/AValve Type: Manual 3-Position 4-Port P-Blocked

• Double Acting, or Single Acting run live or decoupled. A1234

55-9242-05-155-9242-17-255-9242-23-355-9242-29-4

55-9272-05-155-9272-17-255-9272-23-355-9272-29-4

55-9292-05-155-9292-17-255-9292-23-355-9292-29-4

• Control Auto-Shutoff Pallet Decoupler (2 hose system)• Operator interface is a manual valve handle.• Best selection for fixture testing, runs most systems.

Valve Type: 24VDC 3-Position 4-Port P-Blocked Center with A & B Pressure Regulated - Individual Circuit Pressure Adjustment


1 55-9242-65-1 55-9272-65-1 55-9292-65-1

• Use with one or two handed Auto-Shutoff Decoupler. • P-blocked center valve drops pressure in both lines.




Valve Type: 24VDC 3-Position 4-Port P-Blocked - Most Versatile, Runs Almost Any System• Double or Single Acting.

A1234

55-9242-09-155-9242-18-255-9242-24-355-9242-30-4

55-9272-09-155-9272-18-255-9272-24-355-9272-30-4

55-9292-09-155-9292-18-255-9292-24-355-9292-30-4

• Use 1 or 2 handed Auto-Shutoff Pallet Decoupler.• Uses a P-Blocked center to drop pressure in both lines

to decouple and re-couple hoses.• Operator interface is by remote pendant or can be

wired into a machine controller.A= Most popular configurations ILS559206 REV A

Warning: The use of spool valves invalidates the warranty on VektorFlo® pumps.

Pendant Model No.*Cable Length Corresponding Valve Configuration6 ft 19.7 ft

70-7407-76 70-7407-82 3/4 Closed or P-Blocked center (On-Off-On)70-7407-77 70-7407-83 2/3 Normally open (On-Off)70-7407-79 70-7407-85 2/3 Normally closed* (Off-Momentary Connect)70-7407-80 70-7407-86 2/3 Normally closed (Off-On)

N/A 95-5342-28 Control Cable (Bare End)* Pendant No. 70-7407-79 is only used and shipped with Pump Model Nos. 55-9242-35-1, 55-9272-35-1 and 55-9292-35-1.

J-17

Power Supplies

Workholding Pumps NOW Include Filtration Package


Calculate the Approximate Clamping Time of a Fixture1. Anticipated system operating pressure = _________________________________________________________ (psig)2. For each non-sequenced branch of a system: A. [Effective area per device __________ (in2) ] x [stroke used __________ (in)] = __________________________ (in3) B. Total number of devices = _________________________________________________________________ C. Multiply line (2-A) x (2-B) = _____________________________________________________________ (in3) D. Repeat steps (2-A) thru (2-C) for each different device and/or stroke length: = ________________________________ (in3) E. Total non-sequenced volume = lines (2-C) + (2-D) =______________________________________________ (in3)3. First stage pump flow rate (faster - in3/min., lower pressure) from the corresponding pump specifications page or Vektek catalog = ____________________________________________________________________ (in3/min.)4. Approximate time to achieve low pressure function = [line (2-E) ÷ line (3)] x (60) = ___________________________ (seconds)5. For each circuit branch with a sequence valve [if no sequence valves are used, skip to line (5-J) and enter -0-]: F. [Effective area per device__________ (in2)] x [stroke used __________ (in)] = ___________________________ (in3) G. Total number of devices = _________________________________________________________________ H. Multiply line (5-F) x (5-G) = ____________________________________________________________ (in3) I. Repeat steps (5-F) thru (5-H) for each different device and/or stroke length: = _________________________________ (in3) J. Total sequenced volume = line (5-H) + (5-I) = _________________________________________________ (in3)6. Estimate the approximate accumulator volume (if no accumulator is used, enter -0-) = .0007 x system pressure _________________ (in3) K. 10-1016-XX ≈ .00065 x ____________ (system pres.) __________________________________________ (in3) L. 10-1014-XX ≈ .00200 x ____________ (system pres.) __________________________________________ (in3)7. Estimate the approximate flex hose expansion volume (* below) from the Vektek or supplier catalog: M. Flex hose expansion volume (in3 / ft.) = ______________________________________________________ (in3) N. Total length of hose used (feet) = _________________________________________________________ (ft) O. Multiply line (7-M) x (7-N) = ____________________________________________________________ (in3) P. Repeat steps (7-M) thru (7-N) for each different sized hose = __________________________________________ (in3) Q. Total expansion volume for flex hoses = line (7-O) + (7-P) = _________________________________________ (in3)8. Low flow volume of devices in the system = line (5-J) + line (6K or 6L) + line (7-Q) = _____________________________ (in3)9. Estimate the anticipated volume of oil in the plumbing lines of the system: R. Steel tubing: 1/4” O.D. x .049” wall = (.218 in3 / ft) x (______ ft) = ________________________________ (in3) S. Steel tubing: 3/8” O.D. x .065” wall = (.566 in3 / ft) x (______ ft) = ________________________________ (in3) T. Flexible Hose: 5/64” I.D. = (.058 in3 / ft) x (______ ft) = ________________________________ (in3) U. Flexible Hose: 3/16” I.D. = (.331 in3 / ft) x (______ ft) = ________________________________ (in3) V. Flexible Hose: 3/8” I.D. = (1.325 in3 / ft) x (______ ft) = ________________________________ (in3) W. Total of lines (9-R) thru (9-V) = ___________________________________________ (in3)10. Approximate total fluid volume = lines (2-E) + (5-J) + (6K or 6L) + (7-Q) + (9-W) = ____________________________ (in3)11. Approximate fluid compression factor = [line (10) x line (1)] ÷ 250,000] = ____________________________________ (in3)12. Second stage pump flow rate (slower - in3/min., higher pressure) from the corresponding pump specifications page or Vektek catalog: _____________________________________________________ (in3/min.)13. Approximate time to achieve high pressure function = [line (8) + line (11)] ÷ line 12 x 60 = ______________________ (seconds)14. Estimated position and clamp time {** below} = line (4) + line (13) + 1.25 (motor control performance factor for on demand pumps such as Vektek offers)= ____________________________________________________________ (seconds)

Notes:* Values listed in this chart are approximates for VektorFlo® hoses. Not all manufacturers provide this information, therefore, some logical assumptions must be made to accommodate additional volume needed (you may assign 10% of the value of our Ø 3/16” hose for use of our Ø 5/64” hose). Consult your individual supplier if using hoses not supplied by Vektek (may be as much as 2 times the volume of Vektek hoses).** Flow rates will be additionally influenced by the style and number of fittings, control valves, specialty valves, manifolds, hose connectors and quick connects. Final positioning and clamping time can vary slightly from the above calculated times due to actual physical plumbing installation.

J-18

Power Supplies


Applied TorqueProduces Approximate Output Pressure

Torque Pressure10 Ft. Lb. 1,000 psi20 Ft. Lb. 2,000 psi25 Ft. Lb. 3,000 psi30 Ft. Lb. 4,000 psi35 Ft. Lb. 5,000 psiScrew Pump capacity 1.57 cu. in.

7/8 & 1 1/16 Hex adapters are supplied with each screw pump.

ILS558103 REV B

Simple, inexpensive power supply for small systems.Ideally suited to powering work supports when used on manual clamping fixtures.Heavy duty threaded screw can be driven by a precision “nut runner” for fast and precise actuation (maximum RPM = 500).Block style bolts down, threaded body can be mounted through a bulkhead with the two retaining collars provided.

Threaded Body and Block Body Style Screw Pump

Max. Working Pressure ......................................................5,000 psiCapacity........................................................................1.57 cu. in.Volume per Revolution .................................................. 0.13 cu. in.Body ................................................ BHC™ heat treated alloy steelScrew ...............................................Hardened acme (6 tpi) threadsNOTE: Accumulator effect of Vektek hose is required for use with the Vektek screw pump. We recommend a hose on all screw pump installations.

Threaded Body Screw Pump

Model No.55-8190-01

Block Body Screw Pump

Model No.55-8190-00

J-19

Power Supplies

Screw Pumps, Threaded Body or Block Body


Suitable for most single fixtures and small pallet systemsMaximum working pressure 5,000 psiMaximum air pressure, 85 psigNoise level, 75 Db. at four feetLong life, shown to perform over three times longer than comparable equipment. Adjustable and non-adjustable air filter regulators are available.

Suitable for operating either single or double acting systems.Valves can be mounted directly on the pump or remotely, no external sub-plate is necessary.

For Single Acting Systems only.Control valve built-in, no external valves are required or recommended.Mounting hardware included.Easily operated by hand or foot; press to pump, press to release. Pump does not run unless treadle is pressed to activate function.

Compact Air/Hydraulic PumpValve Needed 55-8213-00

Compact Air/Hydraulic Treadle Pump

No Valve Needed 55-8213-01

WARNING! Use of spool valves invalidates the warranty on VektorFlo® pumps

Pres

sure

(p

si)

Flow-CIPMModel No. 55-8213-00 = 85 psi Air MaxModel No. 55-8213-01 = 85 psi Air MaxMin Air Pressure = 40 psi

ModelNo.

Reservoir Capacity Air Input Pressure Hydraulic

RangeMountingOptions

Weight(lbs.)Gross Useable Min Max

55-8213-00Horiz. 146.5

cu. in.Horiz. 128.15

cu. in.40 psi 85 psi

2,000to

5,000 psi

Horizontal(as shown)

16.355-8213-00

Vertical 134.25 cu. in.


Vertical(air inlet face up)

55-8213-01Horiz. 146.5

cu. in.Horiz. 128.15

cu. in.40 psi 85 psi

2,000to

5,000 psi

Horizontal(as shown)

16.355-8213-01



Vertical(air inlet face up)

Compact Air/Hydraulic Pump

J-20

Power Supplies

Compact Air/Hydraulic Pump

power supplies - vektek workholding pump extremely low carbon footprint w look no further for a long...

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