foundation - chick workholding

999-0014.idw

REVOFBCEA999-00145/10/2007

1 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644

www.ChickWorkholding.com

STEP 1: PREPARING MACHINE TABLE A. PREPARE THE MACHINE TABLE SURFACE BY CLEANING THE T-SLOTS AND BY REMOVING ANY HIGH SPOTS WITH A SHARPENING STONE. APPLY A THIN FILM OF GREASE TO THE TABLE.

FOUNDATION

MACHINE TABLE

ASSEMBLY INSTRUCTIONSINDEXER SUBSYSTEM

FOUNDATION / SUBPLATE

999-0014.idw

REVOFBCEA999-00145/10/2007

2 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


STEP 2: MOUNTING THE FOUNDATION TO THE MACHINE A. REMOVE THE FOUNDATION FROM THE CRATE. NOTE: ALL REQUIRED MOUNTING HARDWARE IS INCLUDED WITH THE FOUNDATION. B. WHEN MOUNTING TO A T-SLOTTED TABLE, UTILIZE A TAPE MEASURE AND POSITION THE T-NUTS TO ACCEPT THE FOUNDATION. THE T-NUTS SHOULD BE WITHIN 12.7mm (1/2") OF PROPER LOCATION. C. UNLESS OTHERWISE SPECIFIED, POSITION THE PLATE SO THAT THE BACK OF THE FOUNDATION IS FLUSH WITH THE TABLE. MAKE SURE "A" AND "1" ON THE FOUNDATION ARE IN THE FRONT LEFT CORNER OF THE MACHINE. D. THREAD (DO NOT TIGHTEN!) THE SHCS INTO THE T-NUTS TO ENSURE PROPER ALIGNMENT. E. SNUG THE BOLT IN THE FAR LEFT-HAND CORNER. F. USING THE DIAL INDICATOR, INDICATE THE GRID PATTERN SQUARE TO THE MACHINE AXES. REFERENCE THE CENTERS OF TWO BUSHED HOLES AT BOTH EXTREMES ALONG THE X-AXIS. (DO NOT REFERENCE THE EDGES OF THE PLATE) G. TIGHTEN ALL OF THE BOLTS INCREMENTALLY TO THE CORRESPONDING TORQUE. H. PLUG HOLES WITH SLIT PLUGS.

T-NUT

SOCKET HEAD CAP SCREW (SHCS)SLIT PLUG

"1"

"A"

RECOMMENDED TORQUE VALUESHEX KEY MOUNTING SCREWS TORQUE

8mm (5/16") M10x1.5 (3/8-16) 54 N-m (40 ft-lb)10mm (3/8") M12x1.75 (1/2-13) 81 N-m (60 ft-lb)14mm (1/2") M16x2 (5/8-11) 81 N-m (60 ft-lb)



999-0014.idw

REVOFBCEA999-00145/10/2007

3 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


STEP 3: SUBPLATE INSTALLATION NOTE: IF NOT USING A SUBPLATE, THEN PROCEED TO STEP 4. A. POSITION THE SUBPLATE IN THE DESIRED LOCATION. B. INSTALL M12 ACCURATE BOLTS FIRST TO LOCATE THE SUBPLATE TO THE FOUNDATION. LOCATING HOLES ARE DESIGNATED BY CROSSHAIRS. C. INSTALL THE REMAINDER OF THE MOUNTING HARDWARE. D. PLUG HOLES WITH SLIT PLUGS.

SUBPLATE

SHCS

SLIT PLUGM12 ACCURATE BOLT



999-0014.idw

REVOFBCEA999-00145/10/2007

4 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


STEP 4: INSTALLING RISER BLOCK A. REMOVE THE FOUNDATION SLIT PLUGS THAT CORRESPOND TO THE MOUNTING HOLES IN THE RISER BLOCK. B. APPLY THIN LAYER OF GREASE ON FOUNDATION WHERE RISER BLOCK WILL BE POSITIONED. C. PLACE RISER BLOCK ON FOUNDATION. ORIENT THE RISER SUCH THAT THE ENGRAVING IS TOWARD THE OUTSIDE. D. INSTALL M12 ACCURATE BOLTS INTO LOCATING HOLES (DESIGNATED BY CROSSHAIRS). E. INSTALL THE REMAINDER OF THE M12 SHCS. F. PLUG HOLES WITH SLIT PLUGS.

RISER BLOCK

M12 ACCURATE BOLT

M12 SHCSSLIT PLUG

PART NUMBER ENGRAVING



999-0014.idw

REVOFBCEA999-00145/10/2007

5 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


STEP 5: ROTARY TABLE INSTALLATION (TOE CLAMPS) A. INSTALL FIXTURE KEYS INCLUDED WITH ROTARY TABLE INTO THE UNDERSIDE OF THE ROTARY. B. POSITION ROTARY TABLE ONTO RISER BLOCK APPROXIMATELY CENTERED BETWEEN THE FOUR (4) TAPPED HOLES. C. INSTALL THE FRONT TWO (2) TOE CLAMPS USING M12 SHCS. ADJUST THE LOCATION OF THE ROTARY TABLE ACCORDINGLY. DO NOT TIGHTEN THE SHCS. D. INSTALL THE BACK TWO (2) TOE CLAMPS. E. TIGHTEN THE M12 SHCS TO THE REQUIRED TORQUE. F. PLUG HOLES WITH SLIT PLUGS.

TOE CLAMP

M12 SHCS

SLIT PLUG



VIEW OF FRONT TOE CLAMPS

999-0014.idw

REVOFBCEA999-00145/10/2007

6 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


STEP 5: ROTARY TABLE INSTALLATION (STUDS) A. INSTALL FIXTURE KEYS INCLUDED WITH ROTARY TABLE INTO THE UNDERSIDE OF THE ROTARY. B. THREAD M12 STUDS INTO RISER BLOCK. C. PLACE THE ROTARY TABLE ONTO THE RISER BLOCK. STUDS SHOULD BE CENTERED IN THE SLOT ON THE ROTARY TABLE. D. INSTALL NUT AND WASHER ON STUD. ADJUST THE ROTARY TABLE FORWARD OR BACKWARD TO ENSURE PROPER SEATING OF THE WASHER. IF NEED BE, UNSCREW STUD FROM RISER TO OBTAIN FULL ENGAGEMENT OF THE NUT. E. TIGHTEN THE NUTS TO THE REQUIRED TORQUE.

NUT

WASHER

STUD

ROTARY TABLE



999-0014.idw

REVOFBCEA999-00145/10/2007

7 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


STEP 6: ADAPTOR PLATE INSTALLATION A. CLEAN SURFACE OF ROTARY TABLE TO REMOVE ANY GREASE. USE SHARPENING STONE TO REMOVE ANY HIGH SPOTS. B. PLACE ADAPTOR PLATE ON ROTARY TABLE USING BOSS ON THE BACKSIDE TO LOCATE TO THE ROTARY. (SEE INSET IF USING A PILOT PLUG IN LIEU OF THE BOSS) C. INSTALL SHCS AND T-NUTS INTO THE MOUNTING HOLES. FOR EASIER INSTALLATION, LAY THE ROTARY ON ITS BACK. D. TIGHTEN SHCS TO REQUIRED TORQUE.

ROTARY TABLE

T-NUT

ADAPTOR PLATE

SHCS

PILOT PLUG INSTALLATION

A. START PILOT PLUG INTO BORE. DO NOT PRESS IN! B. INSTALL M6 SHCS INTO MOUNTING HOLES. C. HAND TIGHTEN M6 SHCS. THE TIGHTENING OF THE SHCS WILL DRAW THE PILOT PLUG INTO THE BORE.

M6 SHCS

PILOTPLUG



999-0014.idw

REVOFBCEA999-00145/10/2007

8 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


STEP 7: STUBSHAFT / PILOT PLUG INSTALLATION STUBSHAFT (INSTALLED IN THE TOP OF THE MULT-LOK, REFERENCED BY WHITE SEAL PLUG) A. REMOVE TOP HUB FROM MULTI-LOK. B. START STUBSHAFT INTO BORE. DO NOT PRESS IN! C. INSTALL M5 SHCS INTO MOUNTING HOLES. D. HAND TIGHTEN SHCS. THE TIGHTENING OF THE SHCS WILL DRAW THE STUBSHAFT INTO THE BORE. E. INSTALL M8 SOCKET SET SCREWS (SSS) INTO TAPPED HOLES (USED FOR REMOVAL OF THE STUBSHAFT). F. PLUG HOLES WITH SLIT PLUGS. PILOT PLUG (INSTALLED IN THE BOTTOM OF THE MULTI-LOK) A. START PILOT PLUG INTO BORE. DO NOT PRESS IN! B. INSTALL M6 SHCS INTO MOUNTING HOLES. C. HAND TIGHTEN SHCS. THE TIGHTENING OF THE SHCS WILL DRAW THE PILOT PLUG INTO THE BORE.

WHITE SEAL PLUG

STUBSHAFT

SLIT PLUG (QTY 6)

M5 SHCS (QTY 4)M8 SSS (QTY 2)

STUBSHAFT PILOT PLUG

PILOT PLUG

M6 SHCS (QTY 4)



999-0014.idw

REVOFBCEA999-00145/10/2007

9 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


ADAPTOR PLATE

COUPLING NUT

WASHER

M12 SHCS

STEP 8: MULTI-LOK MOUNTING A. INSTALL M12 COUPLING NUTS INTO ADAPTOR PLATE. TIGHTEN TO REQUIRED TORQUE. (SEE INSET FOR ALTERNATE MOUNTING METHOD) (SYSTEM 5 50mm &150mm MULTI-LOKS, ALONG WITH M-SYSTEM MULTI-LOKS DO NOT USE COUPLING NUTS. THE SHCS THREAD DIRECTLY INTO THE ADAPTOR PLATE) B. SLIDE MULTI-LOK ONTO COUPLING NUTS. ALIGN MULTI-LOK TO ADAPTOR PLATE USING PILOT PLUG. C. REMOVE SLIT PLUGS FROM THRU HOLES IN MULTI-LOK. D. PLACE WASHERS ON M12 SHCS AND INSERT THRU THE MULTI-LOK INTO THE COUPLING NUTS. TIGHTEN TO REQUIRED TORQUE. E. PLUG HOLES WITH SLIT PLUGS.

INTERNAL NUT

M12 ALL THREAD

(THIS METHOD USED WITH M-SYSTEM SETUPS AND SYSTEM 5 50mm SETUPS.)

INTERNAL NUT / ALL THREAD A. THREAD INTERNAL NUT ONTO ALL THREAD. HAND TIGHTEN NUT.



SLIT PLUG

999-0014.idw

REVOFBCEA999-00145/10/2007

10 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


SHIM PACK

TAILSTOCK

SLIT PLUG

M12 SHCS

STEP 9: TAILSTOCK INSTALLATION A. REMOVE FOUNDATION PLUGS THAT CORRESPOND TO TAILSTOCK MOUNTING HOLES. B. SLIDE TAILSTOCK ONTO STUBSHAFT. LINE UP MOUNTING HOLES WITH FOUNDATION GRID HOLES. C. INSTALL M12 SHCS INTO TAILSTOCK. D. PLUG HOLES WITH SLIT PLUGS. E. SLIDE COMPLETE SHIM PACK UNDER TAILSTOCK. F. TIGHTEN M12 SHCS TO REQUIRED TORQUE.



999-0014.idw

REVOFBCEA999-00145/10/2007

11 11

CUSTOMER DRAWING

(800) 332-4425(724) 772-1644


f 0.01 A

A

f 0.01 A

A

CENTERHEIGHT

STEP 10: ALIGNING INDEXER SUBSYSTEM A. REMOVE JAWS AND COVERPLATE ON THE SIDE AT 0°. B. RUN AN INDICATOR ACROSS THE TOP OF THE COLUMN. ADJUST ACCORDINGLY. C. RUN AN INDICATOR DOWN THE LENGTH OF THE COLUMN. ADJUST SHIMS ACCORDINGLY. (REFERENCE DWG. 110-9802 FOR SHIM SIZES) D. BE SURE THAT ALL SHCS ARE TORQUED TO SPECIFIED VALUES BEFORE SYSTEM IS USED.



TAILSTOCK (110-0080-200)DIMENSIONS

Workholding Solutions Inc.500 Keystone Drive

Warrendale PA 15086 USA.

110-9802 A1 OF 1JKS

19 DEC 97

24

48190

31

DIMENSIONS ARE IN mm

QTY THICKNESS4 0.013 - SILVER3 0.05 - RED3 0.13 - BLUE

SHIMSSHIMPACK

150

.

199.5

Ø 34.02 ±0.007

(2) M12 X 70 SCREWSARE SUPPLIED WITHTAILSTOCK

Made in U.S.A. by CHICK WORKHOLDING .500 Keystone Dr., Warrendale, PA

Phone(724) 772-1644

10°

45°

232.5

SEALBRONZE BEARING

RECOMMENDED LUBRICANT:VALVOLINE #632 MOLY GREASEOR EQUIVALENT

SHIMPACK

55

17R 33 1

199.9 - 200.1IN INCREMENTS

OF 0.013

USE SHIMS TOMATCH HEIGHT

OF INDEXER

39

foundation - chick workholding

Documents