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    Indian Steel IndustryAn overview and growth

    prospects in north India

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    Indian steel industry

    The Indian steel industry has entered into a new era of

    development since 2007-08, riding high on the resurgent economy

    and robust demand for steel. Rapid rise in production has resultedin India becoming the 4th largest producer of crude steel and the

    largest producer of sponge iron in the world.

    Indian steel industry has just delivered a decade ofexponential revenue and profit growth

    The Indian steel industry has

    achieved significant milestonesin terms of growth in capacity,

    production and exports to

    become a major player in the

    global steel industry. Between

    FY2008 and FY2013, Indias

    steel production has grown at

    a compound annual growth

    rate (CAGR) of about 7 percent

    (Exhibit 1).

    Exhibit 1. Total finished steel production for India

    (in million ton)*

    *Source: World Steel Association and Metal Bulletin

    *Source: World Steel Association and Metal Bulletin

    Exhibit 2. Revenues and operating profits for top four

    Indian steel companies (Rs. Crores)*

    Industry revenues (top four

    companies) grew close to 4x,

    while operating profits grew

    by approximately 5x during the

    past decade (Exhibit 2).

    10

    20

    30

    40

    50

    60

    70

    80

    2009 2010 2011 2012 2013

    02003

    Revenues Operating profits

    2013

    30

    60

    90

    120

    150

    2008

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    Structure of the Indiansteel industry

    The Indian steel industry is divided

    into primary and secondary sectors.

    The primary sector comprises a few

    large integrated steel providersproducing billets, slabs and hot

    rolled coils, among others. The

    secondary sector comprises small

    units focused on the production

    of value added products such as

    cold rolled coils, galvanized coils,

    angles, columns, beams and other

    re-rollers, and sponge iron units.

    Both sectors cater to differentmarket segments.

    *Source: World Steel Association and Metal Bulletin

    Exhibit 3. Consolidation in the Indian and global steel industry*

    Top 5 players capacity share - India Top 5 players capacity share - Global

    Indian steel industry ismore consolidated thanthe global steel industry

    The capacity share of the top five

    Indian steel players stood at 51

    percent of the total capacity (87.3MTPA) in fiscal year (FY) 2011

    compared to less than 15 percent

    capacity share for the top five

    global steel players (Exhibit 3).

    This has resulted in the large

    integrated producers having

    significant pricing power, forcing

    the secondary producers to lookat backward integration to

    remain competitive.

    On the basis of ownership, the

    Indian steel industry is broadly

    divided into private and public

    sector enterprises. The private

    sector dominates production

    accounting for almost 78 percent

    of the finished steel outputwhilethe public sector has higher

    capacity utilizations.

    Tata Steel9%

    SAIL15%JSW

    15%

    Others49%

    Others85%

    Arcelor Mittal5%

    Hebei Group3%

    Baosteel Group3%

    POSCO2%

    Wuhan group2%

    Bhushan5%

    ESSAR7%

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    India steel industry outlook

    Domestic steel demandto remain muted during

    FY201217 on account ofa weak macroeconomicenvironment

    The demand for longs is expected

    to increase by 19 million ton

    (MT) at a CAGR of 9 percent and

    for flats by 16 MT at a CAGR of

    8 percent between FY2012 and

    FY2017 (Exhibit 4). This is due torelatively weaker growth prospects

    of flats end-user industries (such

    as automotive and consumer

    durables) than those for longs.

    2011

    20

    40

    60

    80

    100

    120

    2012 2013 2014 2015 2016 2017

    Flats Longs

    Exhibit 4. Finished steel demand: longs and flats (in MMT)*

    *Source: World Steel Association and Metal Bulletin

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    Increased domesticcompetition

    Incumbents and challengers have

    announced 71 million ton per

    annum (MTPA) of steel capacity

    addition between FY2012 and

    FY2017 through both brownfield

    and greenfield routes. However,

    there is considerable uncertainty

    on the actual capacity addition as

    many projects are yet to achieve

    financial closure due to delays or

    lack of regulatory clearances.

    Based on our bottom-up

    assessment of the announcedcapacity additions, projects

    aggregating to 35 MTPA of

    crude steel capacity have already

    achieved financial closure. Hence,

    we expect a minimum aggregate

    capacity of 122 MTPA to be

    commissioned by FY2017

    (Exhibit 5).

    This capacity addition will lead

    to two structural changes. First,the concentration in the longssegment will increase by 57percent in the medium term,deepening the sustainabilitychallenge for secondary producers.

    Second, it will shift the currentflats-longs capacity split of50:50 to 60:40 by FY2017, if

    all the announced projects arecommissioned. As a result, one canexpect oversupply in flats and acapacity shortfall in longs.

    Exhibit 5. Crude steel capacity forecast*

    Installed capacity2011-12

    Financial closure Projects pendingfinancial closure

    Total capacity2016-17

    *Source: World Steel Association and Metal Bulletin

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    We have projected capacity for

    crude and finished steel between

    FY2012 and FY2017 to understand

    the supply-demand balance.

    In light of the uncertainty in

    regulatory approvals and financial

    closures, we have built three

    scenarios for capacity addition:

    Aggressive (all announced

    capacity commissioned)

    Base (all brownfield and

    financially closed; greenfield

    capacity commissioned)

    Low end (only financially closed

    capacity commissioned)

    We believe that the supply for flats

    could outpace demand between

    FY2012 and FY2017, even in the

    low-end capacity addition scenario

    leading to increased pressure

    on utilization and margins. This

    coupled with the downturn in

    global steel prices will prod primary

    producers to substitute imports

    and crowd out secondary producers

    (Exhibit 6).

    In contrast, the longs segment

    could see demand outpacing

    capacity over the next five years,except in the most aggressive

    capacity addition scenario. Longs

    steel players are likely to face a

    favorable demand environment

    with only a transient overcapacity

    leading to better utilization and

    margins compared to flat steel.

    Overcapacity could be prolonged

    only if the entire announced

    capacity addition21 MTPAis

    completed (Exhibit 7).

    2011 2012 2013 2014 2015 2016 2017

    Demand Base Case Aggressivecase

    Low end case

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    in Mn Ton

    Exhibit 6. Flats steel demand versus capacity*

    Exhibit 7. Longs steel demand versus capacity*

    Steel capacity to outpace demand in the medium term

    2011 2012 2013 2014 2015 2016 2017

    in Mn Ton

    10

    20

    30

    40

    50

    60

    70

    [email protected]%GDPgrowth

    Base Casecapacity

    Aggressivecase capacity

    Low end casecapacity

    *Source: World Steel Association and Metal Bulletin

    *Source: World Steel Association and Metal Bulletin

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    We expect global prices of

    iron ore to soften in the near

    term, but the same might not

    materialize for Indian players

    primarily due to the challenging

    regulatory environment. The

    future landscape of iron ore

    supply in domestic markets will

    be determined by who wins the

    regulatory tussleiron ore miners

    or steel players (Exhibit 8).

    Scenario 1: If iron ore miners win,

    it will lead to:

    Firmer iron ore prices in

    the local marketimport

    parity pricing.

    Iron ore shortage for

    nonintegrated steel players.

    Potential margin compression in

    the case of weak realizations.

    Scenario 2: If steel players win, it

    will lead to:

    Softer iron ore prices in t

    he local marketexport

    parity pricing.

    Adequate iron available fornonintegrated players.

    Exhibit 8. Iron ore supply versus demand scenarios*

    Scenario 2: Steel players win

    Scenario 1: Iron players win

    2017

    2017

    2017

    2017

    2017

    2017

    2017

    2017

    2017

    2017

    2017

    2017

    10

    10

    50

    50

    100

    100

    150

    150

    200

    200

    250

    250

    300

    300

    Supplyequals

    demand

    Supplyshortage

    Iron Oredemand

    Iron Oredemand

    Iron Oreproduction

    Iron Oreproduction

    Export

    Export

    in Mn Ton

    in Mn Ton

    Domestic raw material supply volatility to continue despite improvement inthe global scenario

    *Source: World Steel Association and Metal Bulletin

    *Source: World Steel Association and Metal Bulletin

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    Potential growth constraints

    Demand-side constraints

    The growth in the steel market is

    expected to be muted in the short

    term on account of poor growth

    in core consumer sectors such as

    infrastructure and construction.

    The demand is expected to

    rebound in the latter half of 2015

    with growth in infrastructure

    as announced in the Twelfth

    Five-year Plan. Growth in the

    automobile and consumer durablesectors will also support demand

    growth in the long term.

    Supply-side constraints

    The large steel players and new

    entrants have announced capacity

    addition of about 71 MTPA till

    2017. Regulatory hurdles and land

    acquisition challenges remain the

    largest supply-side constraint for

    the Indian steel market. Mining

    bans in Karnataka and Goa

    and delays in the execution of

    announced capital projects can

    further constrain supplies.

    22%

    Automobiles InfrastructureCapital Projects PipesOthers ConsumerDurables

    22%

    22%

    18%

    10%

    6%

    Exhibit 9. End uses for steel in India*

    *Source: World Steel Association and Metal Bulletin

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    Investment scenario in steel

    Land acquisition andregulatory clearances posemajor challenges to new

    greenfield investments

    Delays in the government

    allocating sufficient iron ore

    blocks, regulatory approvals and

    challenges in land acquisition

    have slowed many steel projects.

    Moreover, regulatory clearances

    and land acquisition challenges

    have affected expansion and

    modernization projects. Majorinvestments from leading MNCs

    and large Indian corporates across

    Karnataka, Odisha, Jharkhand and

    West Bengal have been affected

    due to land acquisition challenges.

    Need to secure rawmaterial supply have ledIndian steel companies tolook at global asset base

    The raw material security scenario

    has slightly improved due to

    regulatory support to overseas

    acquisitions. The Indian steel

    companies are actively seeking

    mining leases and assets globally

    to secure raw material supplies.

    The capability to acquire, develop

    and operate these assets hasbecome a key strategic imperative.

    These assets provide a natural

    hedge at the raw material portfolio

    level, and are also important

    for overcoming the short-term

    domestic challenges.

    Incumbents and challengers have announced 71 MTPA of steel capacityaddition between FY2012 and FY2017 through both brownfield andgreenfield routes. However, there is considerable uncertainty on theactual capacity addition as many projects are yet to achieve financialclosure due to delays or lack of regulatory clearances.

    Several Indian steel companies

    have acquired iron ore and coking

    coal assets in countries such as

    Canada, Australia and South Africa

    through joint ventures. One of the

    leading Indian steel companies

    acquired a majority stake in a new

    iron ore reserve in Canada. It had

    acquired a minority stake in an

    Australian mine, which was sold

    last year to a leading global miner.

    Another Indian steel company has

    acquired and operates anthracite

    mines in South Africa. It has also

    acquired a significant minoritystake in an Australian coal miner

    with exploration rights for coking

    coal in Queensland.

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    Challenging global environment

    Steel companies globally have

    been operating in a challenging

    environment of rising input costs

    and limited pricing power (in most

    years), leading to steady erosion in

    margins. In response, steel makers

    have been integrating upstreamfacilities to secure supplies of iron

    ore and coking coal.

    The global scenario has been

    a prologue to the Indian

    market where after a decade of

    exponential revenue and profit

    growth, the steel players are

    entering a down-cycle. Historically,high asset utilizations, benign

    global pricing, consolidated

    industry structure and a local

    demand-supply environment have

    enabled Indian players to generate

    better realizations compared to

    their global counterparts.

    Recently, however, the Indian steel

    industry has started witnessing

    the signs of down-cycle leading to

    margin compression despite strong

    volume growth. This is primarily

    due to high input costs and a weak

    macroeconomic environment,

    both globally and domestically.

    Declining margins, coupled with

    sluggish demand growth, has made

    investors cautious about steelcompanies. As a result, enterprise

    value for the Indian steel industry

    has declined almost 30 percent

    since FY2010.

    This situation is further

    complicated by key trends in the

    global and domestic steel industrythat have far-reaching impact

    on Indian steel players and

    customer markets

    The steel industry in OECD

    economies is witnessing

    persistent low capacity utilization

    compounded by margin squeeze.

    This, coupled with three key trends,

    is leading to a structural shift in

    the global steel industry.

    Globally, steel players have been operatingin a challenging environment. These trendsare now extending to India leading to margincompression and weaker growth prospects.

    Steel demand growthis expected to flattenin heavy-weight

    economies includingOECD economies, evenas major structuralshifts in China andfewer acquisitions ofraw material suppliersin India are expected to

    reshape these markets.

    Shift toward relativelylower steel demandgrowth in most of the

    heavy-weight economiesincluding China

    The global macroeconomic crisis

    appears to have accelerated the

    pre-existing trend toward declining

    the steel intensity in the OECD

    economies. The steel industry

    is staring at a flatter demand

    trajectory globally, including inChinawhich is expecting a very

    low single-digit growth.

    Structural shifts in Chinacould fundamentally

    impact Indian players

    China is experiencing significant

    overcapacity as players havecreated capacity ahead of demand.

    This, coupled with weak pricing,

    presents a significant threat to

    demand in the local and other

    Asian markets for Indian players.

    Cooling down of iron oreand coking coal prices,

    reducing acquisition paceof Chinese and Indian

    players

    Steel players in China and India

    were on an acquisition spree for

    iron ore and coking coal assets

    around the globe to insulate

    themselves from price volatility.

    But as raw material prices

    cooled in the past few years, the

    race for self-sufficiency has taken

    a backseat.

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    Steel industry in north India:structure and challenges

    Industry structureIndias northern steel hub

    contributes about 16 percent to

    Indias annual steel production. The

    hub comprises multiple small and

    medium unitsprimarily induction

    furnaces and steel re-rolling mills

    located in and around Punjab

    and Haryana. These units largely

    cater to the construction andlight engineering sector including

    bicycle and auto-parts.

    Uttar PradeshUttar Pradesh is the largest

    producer and consumer of steel in

    north India. The industry produced

    5.6 MTPA of steel in 2011-12. The

    industry operates out of several

    centers including Sahibabad,Shamli and Gorakhpur. Bhushan

    Steel, Gallant Ispat, Jai Bharat

    Steel, Rathi Steel are the main

    players with production facility in

    Uttar Pradesh.

    PunjabPunjabs secondary steel

    manufacturing capacitiesare concentrated in Mandi

    Gobindgarh, Khanna and Ludhiana,

    catering to the construction and

    light engineering sector.

    In the past few years, units in

    Himachal Pradesh have developed

    an edge over Punjabs steel mills

    14

    Jammu & Kashmir

    Annual Production(000 tonnes)

    FY2011-12 Data

    Annual Sales MMTP(000 tonnes)

    Himachal Pradesh

    Chandigarh

    Punjab

    Haryana

    Rajasthan

    Delhi

    Uttar Pradesh

    Exhibit 10. Production and sale of finished steel in North India in FY 2012*

    *Source: JPC2012 report

    owing to tax benefits, and are

    catering to Jammu and Kashmir,

    and Haryana.

    RajasthanRajasthan is the third largest

    producer and fourth largest

    consumer of steel in north India.

    The industry produced 2.5 MTPA

    of steel in 2011-12. Rajasthans

    secondary steel manufacturingcapacities are concentrated in

    Bhiwadi/Alwar, Bhilwara, Jaipur

    and Kota. Kamdhenu Steel is

    a major steel producer with

    production facility in Rajasthan.

    HaryanaHaryana is the fourth largest

    producer and third largest

    consumer of steel in north India.

    The industry produced 2.3 MTPA

    of steel in 2011-12. Haryanas

    steel manufacturing capacities

    are concentrated in Bhadurgarh

    and Hissar. Jindal Group and

    Surya Steel Pipes are two major

    steel producers with production

    facilities in Haryana.

    Himachal Pradesh, Jammu& Kashmir and UttarkhandHimachal Pradesh, Jammu &

    Kashmir and Uttarkhand jointly

    occupy the fifth position as steel

    producing states in north India.

    Each of these states produced 0.4

    MTPA of steel in 2011-12.

    Steel units in Himachal Pradesh

    are concentrated around Kala

    Amb. These units have in the last

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    few years developed an edge over

    Punjabs steel mills owing to tax

    benefits. Amba Group, Jai Bharat

    Steel and SPS Group are a few of

    the steel producers with production

    facilities in Himachal Pradesh.

    Steel units in J&K are concentratedin Jammu. Cosmic Steel, KC

    Group and are a few of the steel

    producer with production facilities

    in Uttarkhand.

    Steel units in Uttarkhand are

    located in Haridwar, Kashipur,

    Kotdwar and Udham Singh Nagar.

    KVS Group and Sidhbali Group area few of the steel producer with

    production facilities in Uttarkhand.

    Industry challenges

    Scarce natural resources butadvantage of proximity toend users

    North India has not been naturallyendowed with rich iron ore andcoal deposits like East or SouthIndia. Poor proximity to ports,higher cost and shortages of powerdo not favor setting up primarysteel manufacturing units in theregion. Moreover, the logistics costof transporting raw material fromthe eastern and southern statesmake it unviable to produce crudesteel in the region.

    However, north India continuesto be a substantial consumer ofsteel. North India is the industrialhub for automobile and consumerdurable goods factories, which areamong the key consumers of steel.The proximity to these units makes

    secondary steel productiona commercially viable option innorth India.

    Power shortages and rupeedepreciation impact theindustry in the north

    Most steel mills are running atless than 50 percent of theirrespective rated capacities

    because of poor power supplyand rising input costs. The poweroutages in northern states areresulting in production losses andforcing many mills to work onlysingle shifts.

    Also, the depreciation of theIndian rupee against the USdollar has resulted in a significant

    increase in the cost of importedsteel melting scrap, a major inputin secondary steel production.Further, due to the rupeedepreciation, export orders havebeen cancelled or deferred, whichis another set-back for the steelindustry in north India.

    Challenges to remaincompetitive in the flatsproducts market

    High value flat products such ascold rolled coils and galvanizedcoils have better transport

    durability as compared to longproducts. This makes it easier forprimary steel producers to shipthese products from their primarymanufacturing locations to globalconsumers. The long product unitscan benefit from proximity to endusers and provide an opportunityfor secondary steel players innorth India. The demand for

    long products for infrastructureand capital projects is met bydownstream units in northIndia. These units focus on theproduction of TMT bars and wirerods, among others.

    15

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    De-bottlenecking the steel sector innorth India

    Opportunities

    Infrastructure investmentsin north India to spur the

    local steel demand

    The government has announced

    many mega-investment projects

    in north India including the

    prestigious US$100-billion Delhi-

    Mumbai Industrial Corridor, slew

    of export zones and industrial

    parks across Rajasthan, Haryana

    and western Uttar Pradesh.

    These projects will continue to

    drive sustained demand for long

    steel across the northern states.

    Regional steel suppliers need to

    remain competitive on cost and

    service to play a major role in theimplementation of these projects.

    Automobile sector iscentered in north India

    About 32 percent of the Indian

    major automobile manufacturers

    have strong presence in the north

    India region including MarutiSuzuki, Hero MotoCorp, Honda

    Motorcycle & Scooter, Honda

    Cars, Bajaj Auto, Yamaha, TAFE,

    Tata Motors, Ashok Leyland, and

    Mahindra & Mahindra. Many auto-

    component manufacturers too are

    based in north India. This provide a

    tremendous opportunity for Indian

    auto-component manufacturers in

    north India.

    Challenges

    Depreciating rupee andcompetitive import marketwill continue to impactsteel manufacturers innorth India

    The Indian governments continued

    push toward imposing import

    duties on scrap has increased

    cost of production for domestic

    steel producers. Additionally,

    the depreciating rupee will

    continue to make imports of scrap

    more expensive depressing the

    secondary steel margin further.

    The north Indian steel producers

    will have to work on other aspects

    apart from price to remain afloatin the market

    Challenges in establishingnorth India as a hubfor production of high-value steel

    High-value steel products typically

    travel well and are packaged totravel over long distances. The

    raw material transportation costs

    make nonprimary steel producing

    hubs less attractive for the

    production of high-value steel. The

    automobile and consumer goods

    plants in north India continue to

    purchase high-value flat products

    from around the globe due tocompetitive pricing and excellent

    travel characteristics.

    Initiatives

    Customer-centric sales andmarketing

    As Indian steel companies expand,

    they are increasingly facing

    an overlap in their market and

    product footprint. This coupled

    with a lower demand growth has

    led to increased price competitionand pressure on margins. In this

    scenario, increased customer

    centricity will differentiate the

    high performers. Indian secondary

    steel producers will have to

    demonstrate higher customer

    centricity to maintain business in

    highly competitive north Indian

    markets. The core customer baseof automobiles, consumer durables

    and engineering has become more

    demanding in terms of quality

    and service levels. Firms will need

    to deepen their understanding of

    buyer values and create innovative

    products and service offerings

    targeted at different customer

    segments. Capability to analyze

    customer buying patterns will

    enable the sales force to be more

    proactive in the selling cycle.

    Additionally, as customers become

    more demanding and offering

    complexity increases, firms will

    need to embrace leading Sales

    and Distribution practices from

    consumer focused industries

    such as FMCG & Pharma todifferentiate themselves from

    their peers.

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    Indian steel companies will needto:

    1.Deepen their understandingof buyer values and createdifferentiated products and serviceofferingsThe understanding of the endcustomer buyer values would needto go beyond the basic knowledgeof grade and volume and intothe realm of product usage andidentification of critical attributes.Indian steel companies couldleverage this knowledge to createa differentiated value propositiontargeted at the appropriatecustomer segment. In some cases,

    they could bundle the productwith a value-added service tocreate a differentiated offering.

    2.Embrace leading sales anddistribution practicesTraditionally Indian steelcompanies have been laggardswhen it comes to adaptingleading sales and distribution

    practices from consumer-focusedcompanies. As the emphasis onselling their products increases,Indian steel companies willneed to institutionalize leadingpractices and become morecustomer-centric. This wouldinclude adapting aspects such ascustomer account management,effective sales call processes,structured market workingacross the business-to-business,business-to-consumer andbusiness-to customers.

    3.Enhance pricing capabilitiesIndian steel companies will needto align their pricing strategy withthe changing market conditionsand customer segments.Organizations need to incorporate

    leading practices to maximizepocket margins and reducerevenue leakage including:

    Aligning pricing with customervalue: Understand the valuedelivered to customers or theircustomers end customers,and capture a part of thevalue-in-use for customers viapricing. For instance, if a coilwith customized thickness orwidth results in a five percentreduction in manufacturingcosts, steel players price thecustom SKU to share thisbenefit along with additionalcost incurred in rolling thesame. Executing this pricingdecision is challenging as itrequires understanding thecriticality of product attributes

    to the end customer andcost elements across thevalue chain.

    Improve pricing disciplineto prevent margin leakage:Indian steel companies needto balance price flexibility andmonitoring to control off-invoice leakages. Companies

    can enhance pricing disciplineby adhering to standardprice-setting models mappedto the segmented strategiesand streamlining the invoice-to-payment process. This istypically done by using pricewaterfall approach.

    Differentiated supply

    chains

    Firms will also need to develop

    nimble supply chains to

    minimize working capital and

    improve customer service. Firms

    will need to reevaluate their

    manufacturing strategies and

    adopt a differentiated approach

    for specific segments. At the

    same time, they will need to

    build flexibility in their supply

    chains, for instance, by pushing

    differentiation further down the

    supply chain and adopting

    Finish-to-Order approaches in

    order to balance inventory and

    customer responsiveness.

    As customers get more

    sophisticated and demanding,

    Indian steel companies will need tomove away from the one-size-fits-

    all approach and customize their

    service levels and supply chains by

    customer segments.

    Historically, when the Indian steel

    market was a sellers market,

    Indian steel companies would

    ration out the production anddeploy a make-to-order (MTO)

    strategy across products and

    customer segments. Going forward,

    companies will need to reevaluate

    their manufacturing strategies

    and adopt a differentiated

    approach for specific segments.

    At the same time, they will need

    to build flexibility in their supply

    chains; for instance, by pushing

    differentiation further down the

    supply chain and adopting finish-

    to-order approaches in order to

    balance inventory and customer

    responsiveness. Indian steel

    companies also would need to:

    1. Segment customers and

    products by service levels and alignmanufacturing strategy and supply

    chain to the customer segments

    Indian steel companies need to

    do this in three steps. In the first

    step, they need to define customer

    segments based on size and

    profitability, service levels and

    product specificity. Post this, they

    need to define the manufacturingstrategy and supply chain for each

    customer segment.

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    2.Implement integrated order

    management

    To support order promising

    to large, demanding and

    sophisticated customers based

    on capable-to-promise (CTP)

    and available-to-promise (ATP)

    capabilities rather than on anad hoc basis. This will enable

    the companies to balance

    responsiveness and inventory

    carrying cost in lower margin,

    over-supplied markets.

    3. Deploy improved demand

    forecasting and sales and

    operations planning (S&OP)techniques

    Indian steel companies will

    need to improve their demand

    forecasting techniques as an

    over-supplied market will enable

    their customers to demand lower

    lead times. Further, the companies

    will need to develop the ability to

    assign the right order to the right

    plant as several of the Indian steel

    companies have already moved to

    a multi-plant and multi-location

    environment. As an example, a

    leading Indian steel company

    implemented an advanced

    optimization solution that allows

    it to block capacity in an optimal

    manner across plants based on

    demand forecasts. The solutionthen confirms the same on the

    receipt of orders. This process

    allows the enterprise to maximize

    the overall contribution for a given

    demand basket.

    Focus on reductionof raw material andmanufacturing costs

    Firms with large scale operations

    can look at elimination of raw

    material risks through backward

    integration. Few large north Indiansteel players have built upstream

    facilities in iron ore rich states.

    Similarly, larger steel players

    can also look at investments in

    hydro-electric power projects to

    ensure stable supply of power for

    operations. Smaller players will

    have to explore consortium based

    approaches for optimizingtheir costs.

    Human capitalmanagement

    India steel companies ability

    to manage and leverage its

    human capital will become a

    key differentiator and will play

    a key role in enabling their growth

    aspirations. We believe Indian

    steel companies will need

    to address the 4 Ds of

    managing talent.

    1. Define talent required by

    identifying and articulating

    the organizations critical

    talent needs for each areaof the business, in particular

    for the mission-critical

    workforces. This entails

    defining the specific technical

    and behavioral competencies

    by workforce and level that

    will be required to execute

    on the organizations chosen

    strategy.

    2. Discover talent by sourcing

    and selecting the best talent

    to propel the execution of

    an organizations chosenstrategy. Organizations will

    need to innovate to find the

    best talent for their needs. For

    example, as steel marketing

    organizations become more

    customer centricthey could

    benefit from sourcing talent

    from more traditionally

    consumer focused industrieslike consumer durables,

    automotive and durables.

    3. Develop talent by continuously

    developing individual and

    collective skills, knowledge,

    and behaviors to expand the

    organizations capabilities

    and its strategic advantage.

    In fact, developing the next

    generation of leadership

    is one of the foremost

    challenges facing Indian steel

    companies today.

    4. Deploy talent by building the

    capability to put the right

    talent in the right place at

    the right time to allow theorganization to execute its

    current strategy and prepare

    for future challenges and

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    opportunities. For example,

    organizations need an active

    program of performance and

    career management to rotate

    high potential executives

    between specific functions to

    build a cadre of strong future

    business leaders.

    In summary, in order to attract

    and retain the best talent the steel

    companies would require to:

    Develop a long-range plan in

    line with the growth objectives

    Institute programs to attract

    talent and retain key talent

    Up-skill existing resources in

    order to stay relevant in the

    changing marketplace

    Strengthen the overall

    employee value proposition

    Build an HR work-force thatfocuses on Strategic and

    Performance Enhancement

    and less on Transactional and

    Administrative activities

    About CIIThe Confederation of Indian

    Industry (CII) works to create and

    sustain an environment conducive

    to the development of India,

    partnering industry, Government,

    and civil society, through advisory

    and consultative processes.

    CII is a non-government, not-

    for-profit, industry-led and

    industry-managed organization,

    playing a proactive role in Indias

    development process. Founded

    over 118 years ago, Indiaspremier business association has

    over 7100 members, from the

    private as well as public sectors,

    including SMEs and MNCs, and

    an indirect membership of over

    90,000 enterprises from around

    257 national and regional sectoral

    industry bodies.

    CII charts change by working

    closely with Government on policy

    issues, interfacing with thought

    leaders, and enhancing efficiency,

    competitiveness and business

    opportunities for industry through

    a range of specialized services and

    strategic global linkages. It also

    provides a platform for consensus-

    building and networking onkey issues.

    Extending its agenda beyond

    business, CII assists industry to

    identify and execute corporate

    citizenship programmes.

    Partnerships with civil society

    organizations carry forward

    corporate initiatives for integrated

    and inclusive developmentacross diverse domains including

    affirmative action, healthcare,

    education, livelihood, diversity

    management, skill development,

    empowerment of women, and

    water, to name a few.

    The CII Theme for 2013-14

    is Accelerating EconomicGrowth through Innovation,

    Transformation, Inclusion and

    Governance. Towards this, CII

    advocacy will accord top priority to

    stepping up the growth trajectory

    of the nation, while retaining a

    strong focus on accountability,

    transparency and measurement

    in the corporate and social eco-

    system, building a knowledge

    economy, and broad-basing

    development to help deliver the

    fruits of progress to all.

    With 63 offices, including

    10 Centres of Excellence, in

    India, and 7 overseas offices in

    Australia, China, Egypt, France,

    Singapore, UK, and USA, as well asinstitutional partnerships with 224

    counterpart organizations in 90

    countries, CII serves as a reference

    point for Indian industry and the

    international business community.

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    About Accenture

    Accenture is a global management

    consulting, technology services and

    outsourcing company, with approximately

    275,000 people serving clients in

    more than 120 countries. Combining

    unparalleled experience, comprehensive

    capabilities across all industries andbusiness functions, and extensive research

    on the worlds most successful companies,

    Accenture collaborates with clients to

    help them become high-performance

    businesses and governments. The company

    generated net revenues of US$28.6 billion

    for the fiscal year ended Aug. 31, 2013. Its

    home page is www.accenture.com.

    Legal disclaimer

    This Report has been published for information and illustrative purposes only and is

    not intended to serve as advice of any nature whatsoever. The information contained

    and the references made in this Report are in good faith, neither Accenture nor any its

    directors, agents or employees give any warranty of accuracy (whether expressed or

    implied), nor accepts any liability as a result of reliance upon the content. This Report

    also contains certain information available in public domain, created and maintained

    by private and public organizations. Accenture does not control or guarantee the

    accuracy, relevance, timelines or completeness of such information.

    Confederation of Indian Industry (CII) Disclaimer

    Copyright 2013 by Confederation of Indian Industry (CII), All rights reserved. No part

    of this publication may be reproduced, stored in, or introduced into a retrieval system,

    or transmitted in any form or by any means (electronic, mechanical, photocopying,

    recording or otherwise), without the prior written permission of the copyright owner.

    CII has made every effort to ensure the accuracy of information presented in thisdocument. However, neither CII nor any of its office bearers or analysts or employees

    can be held responsible for any financial consequences arising out of the use of

    information provided herein. However, in case of any discrepancy, error, etc., same may

    About Accentures Steelpractice

    Accenture works with the leading

    international steel players as well as

    Indian steel companies on business

    challenges ranging from Operations

    excellence, Capital Projects, Sales &

    Marketing to Post Merger Integration,

    Strategy, Talent & Organization and

    Systems Design and Implementation.

    In India, Accentures steel practice has

    advised more than 70% of the Top 15

    steel companies in India.

    Authors

    Deepak Malkani

    Managing PartnerResources Operating

    Group, Accenture India

    [email protected]

    Rakesh Surana

    Managing DirectorCapital ProjectsPractice, Accenture India

    [email protected]

    Samir Verma

    Senior ManagerResources Operating

    Group, Accenture India

    [email protected]

    Copyright 2013 AccentureAll rights reserved.

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