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Page 1: Plants catalogue wood &biomass

Flange A

A

A

Macchina - Machine type

Pellet mill CLM 630.N with die 630.200

S.R.L.

Conditioner M500E.2310

Feeder C245E.1073

DI REFFO

C630N.000.0Drawing:

Rev.:

00

A

471 21

2200 2140 350

530

476

1688

2140

1240

1420

183

1523

2718

650

256 1420 780

2518

268

1028

1155

1445 2200 190.5

190

158

158

158

Ø12

144 144 144 144 144404

524

650

770

404

12243 1030

900

965663

Page 2: Plants catalogue wood &biomass

3

Flange A

A

A

Macchina - Machine type

Pellet mill CLM 630.N with die 630.200

S.R.L.

Conditioner M500E.2310

Feeder C245E.1073

DI REFFO

C630N.000.0Drawing:

Rev.:

00

A

471 21

2200 2140 350

530

476

16

88

21

40

12

40

1420

18

3

15

23

27

18

650

256 1420 7802

51

82

68

1028

1155

1445 2200 190.5

190

15

81

58

15

8

Ø12

144 144 144 144 144

40

4

52

4650

770

404

12243 10309

00

965663

La Meccanica: machinery and plant production

Engineering Division

- Consulting

- Solutions

- Equipment

Customer Care Division

- Consulting

- Dies

- Roller shells

- Consumables

Page 3: Plants catalogue wood &biomass

4 5

The company is about an hour’s drive from Venice and currently employs about 55 people, 40 of whom work in the production area. La Meccanica offers its services directly or indirectly in about 30 countries around the world, and the production facility has an overall surface area of about 10,000 m2.

La Meccanica offers its services directly or indirectly in about 30 countries around the world.

La MECCaniCa, with 50 years of experience in manufacturing machinery for the production of animal feed pellets and over 15 years of experience in machinery for the production of sawdust and biomass pellets for green energy, today provides an integrated service for the customer, supplying machines, lines, spare parts and consumables for all the leading manufacturers of pellet mills.

Page 4: Plants catalogue wood &biomass

6 7

Our mission is to help resolve environmental problems.

MISSION

Our mission is to help resolve environmental problems by- providing added value for your waste- obtaining green energy from agricultural and industrial residues, and also from

short-cycle cultivation- contributing to sustainable development- supporting the customer’s growth. The strength of our technical solutions along

with the ability to meet our customers’ requirements are the main reasons for the increase in the number of plants and machines supplied, as well as in the increase in supplies of spare parts and consumables to pellet manufacturers.

Our attention is focused on maximizing customer profits by- adapting lines and plants to the customer’s requirements- providing simple and reliable solutions for complex technological problems- coordinating the technical engineering of the plant with our technological

partners- supplying consumables and spare parts for the world’s largest pellet mill

manufacturers.

Our company offers its customers- a customer care division - an engineering division- modern manufacturing support.

Our attention is focused on maximizing customer profits.

Page 5: Plants catalogue wood &biomass

8 9

ENGINEERING DIVISION

Organized to ensure an efficient response for customers who require processing machines and/or complete lines conform to European standards, also in terms of safety, for the production of Wood Pellets and/or Agro Pellets.

Offering customers:- technical advice to define an optimal solution in relation to customer requirements,

raw materials, the final product and local technical and environmental conditions;

- financial advice on possible funding for the investment;- general and detailed designs for installing the production line in the available

space;- simple and reliable solutions to complex technological problems;- coordinated technical construction of the plant with the technological partners

involved in the supply;- supervision of the assembly, mounting, startup and testing of the supplied

machines and/or lines;- training customer’s staff.

Based on:- a design office with staff specializing in plant analysis, machine design and

drawing up the technical documentation required by EU standards or providing staff training;

- in-house production manufacturing all the main mechanical components with fully computerized control of each production phase;

- an in-house assembly department that preassembles the steel-structural work of the machines to guarantee they conform to standards;

- a quality control service on all phases, from provisioning of raw-materials to the finished product, with an in-house quality-control laboratory for materials and heat treatments;

- a group of specialized service technicians supervising the fitting and startup of machines and/or plants;

- a fast service for handling inquiries and making quotations.

CUSTOMER CARE DIVISION

Structured to guarantee customers receive optimal:- technical advice on dies also in relation to raw materials;- supplies of consumables – dies – rollers – liners for all leading brands;- complete maintenance of dies and rollers, including a collection and redelivery

service in some countries.

This service is based on:- a production structure able to manufacture more than 2,000 dies/year for any

type of mill, with fully computerized control of all production stages. Manufacturing dies, rollers and machinery has let us acquire exceptional competence and know-how in the behaviour of various raw materials during processing.

- a quality assurance service covering the entire process from provisioning raw materials to the finished product, with an in-house quality control laboratory for materials and heat treatments;

- a roller and die maintenance service with specific departments at the Cittadella (Italy) headquarters as well as in other countries, including a collection and redelivery service in suitable conditions;

- a technical customer care service with specialists ready to operate on the customer’s premises;

- a free service with technicians for setting up dies during the testing phase;- a fast service for processing requests, from making the offer to filling the order.

La Meccanica is organized to ensure an efficient response for customers.

Customer Care Division is based on a production structure able to manufacture more than 2,000 dies/year.

Page 6: Plants catalogue wood &biomass

10 11

SuppLiER Of quaLiTy MaChinERy anD knOw hOw

Based on more than 50 years’ experience, La Meccanica has developed a range of industrial scale machinery for processing of biomass, e.g. wood pellets for fuel.

The raw material usually consists of waste products from the woodworking industry, saw mills, furniture factories etc.La Meccanica machinery equipment for biomass has been designed to the function and strength especially required for these products.

Processing of biomass for fuel.

1 2 3 4 5 6 7 8 9

10 11

suction hopperhammer mill mm340suction hopperhammer mill mm340blowercyclon with rotary valveblowercyclon with rotary screw conveyor for pellet mill loadingscrew conveyor for pellet mill loadingscrew conveyor for pellet mill loading

12 13 1415 1617 18 19 2021 22

screw conveyor for pellet mill loadingscrew conveyor for pellet mill loadingscrew conveyor for pellet mill loadingscrew conveyor for pellet mill loadingscrew conveyor for pellet mill loadinghopper for pellet mill loadingpellet millhopper for pellet mill loadingpellet millhopper for pellet mill loadingpellet mill

23 2425 26 27 28 29 3031 32 33

hopper for pellet mill loadingpellet millchain conveyorbucket elevatorrotary valvecounterflow coolersilocyclon with rotary valveblowerscrew conveyorbucket elevator

34 35 36 37 38 3940 41 42 43 44

vibrating screentwo way deviatorbelt conveyorbucket elevatortwo way deviatorscrew conveyor 1silo for saw dustrotary valvesilo for saw dustrotary valvescrew conveyor 2

Pellet Mill CounterflowCooler

22 1

10

11

12

13

15

14

17

16

19

18

20

21

Item Code Description

SUCTION HOPPER

HAMMER MILL MM340

4

2 -

-1

3

5

6

7

8

Q.ty

1

1

1

1

1

1

1

1

CYCLON WITH ROTARY VALVE

BLOWER

-

-

-

9

-

1

1

1

1

1

1

1

1

1

1

1

1

1

23 1

-

-

SCREW CONVEYOR FOR PELLET MILL LOADING-

-

-

-

-

-

HOPPER FOR PELLET MILL LOADING

-

-

-

-

- PELLET MILL

-

-

-

-

Electrical using list

1-

SUCTION HOPPER

HAMMER MILL MM340

CYCLON WITH ROTARY VALVE

BLOWER

SCREW CONVEYOR FOR PELLET MILL LOADING

SCREW CONVEYOR FOR PELLET MILL LOADING

SCREW CONVEYOR FOR PELLET MILL LOADING

SCREW CONVEYOR FOR PELLET MILL LOADING

SCREW CONVEYOR FOR PELLET MILL LOADING

SCREW CONVEYOR FOR PELLET MILL LOADING

SCREW CONVEYOR FOR PELLET MILL LOADING

HOPPER FOR PELLET MILL LOADING

PELLET MILL

HOPPER FOR PELLET MILL LOADING

PELLET MILL

HOPPER FOR PELLET MILL LOADING

25 -

PELLET MILL

26 - BUCKET ELEVATOR

27 -

COUNTERFLOW COOLER28 -

SILO

24 -

29 -

CYCLON WITH ROTARY VALVE30 -

31 - BLOWER

32 - SCREW CONVEYOR

33 - BUCKET ELEVATOR

34 - VIBRATING SCREEN

35 - TWO WAY DEVIATOR

36 - BELT CONVEYOR

37 - BUCKET ELEVATOR

38 - TWO WAY DEVIATOR

39 - SCREW CONVEYOR 1

40 - SILO FOR SAW DUST

41 - ROTARY VALVE

42 - SILO FOR SAW DUST

43 - ROTARY VALVE

CHAIN CONVEYOR

ROTARY VALVE

44 - SCREW CONVEYOR 2

Total electrical power installed for electrical panel = 20 kW

T.I. = TERMOSWITCH

S.M. = SENSOR OF MOVING

M.S. = MICROSWITCH

I.L.

S.A.

= SENSOR LEVEL

= BELT CONTROL SENSOR

Total electrical power installed with no. 4 pellet mills = 1982,08 kWTotal electrical power installed with no. 3 pellet mills = 1674,4 kW

1

1

1

1

1

1

1

1

1

1

1

1

1

1

11

1

1

1

1

1

1

TO PACKING MACHINE

TO BIG-BAG

TO SILO OF PELLET

TO RECYCLING DUST SYSTEM

TO RECYCLING DUST SYSTEM

TO RECYCLING DUST SYSTEM

FROM SILO OF DRYED MATERIAL

1

3

2

4

6

8

7

18

17

20

19

22

21

24

23

11

12

9

10

15

16

13

14

25

26 27

28

32

31

33

34

3536

37

38

39

30

40

41

42

43

29

5

44

FROM SILO OF DRYED MATERIAL

TO SILO OF PELLET

TO RECYCLING DUST SYSTEM

Hammer Mill MM340

Silo for saw dust

Vibrating Screen

BucketElevator

Page 7: Plants catalogue wood &biomass

12 13

With the combination of quality machinery, process know how and general experience in the project supply, we offer optimum solutions within grinding and pelleting of any kind of biomass.

Machineryand

productionplants

Page 8: Plants catalogue wood &biomass

14 15

Flange A

A

A

A

471 21

2200 2140 350

530

476

1688

2140

1240

1420

183

1523

2718

650

256 1420 780

2518

268

1028

1155

1445 2200 190.5

190

158

158

158

Ø12

144 144 144 144 144

404

524

650

770

404

12243 1030

900

965663

Flange A

A

A

A

471 21

2200 2140 350

530

476

1688

2140

1240

1420

183

1523

2718

650

256 1420 780

2518

268

1028

1155

1445 2200 190.5

190

158

158

158

Ø12

144 144 144 144 144

404

524

650

770

404

12243 1030

900

965663

PELLETING

The La Meccanica pellet mills ensures high

output and efficient control of the pellet

quality. The pellet mill are dimensioned

for large forces and designed with

exchangeable wear parts. Efficient process control results in large

flexibility and optimum energy utilization.

Page 9: Plants catalogue wood &biomass

16 17

All conveyors and processing equipment are made of corrosion resistant steel to withstand i.a. tannic acid liberated from the heated wood. The process line is working with underpressure to minimize dust escape and improve the working environment.

Flange A

A

A

Macchina - Machine type

Pellet mill CLM 630.N with die 630.200

S.R.L.

Conditioner M500E.2310

Feeder C245E.1073

DI REFFO

C630N.000.0Drawing:

Rev.:

00

A

471 21

2200 2140 350

530

476

1688

2140

1240

1420

183

1523

2718

650

256 1420 780

2518

268

1028

1155

1445 2200 190.5

190

158

158

158

Ø12

144 144 144 144 144

404

524

650

770

404

12243 1030

900

965663

Wear resistant and environment friendly equipment.

Page 10: Plants catalogue wood &biomass

18 19

Not every pellet mill is suitable for producing biomass or wood pellets of a sufficient density.

The facts are that learning how to make wood pellets requires a lot more knowledge and skill than many people realize.

The skill and the knowledge.

Page 11: Plants catalogue wood &biomass

20 21

There are many factors, which are all required before quality biomass pellet production can take place. It requires the right pellet mill, and the pellet mill to be set-up correctly. It requires a biomass raw material, which is prepared correctly to produce pellets.

Flange A

A

A

Macchina - Machine type

Pellet mill CLM 630.N with die 630.200

S.R.L.

Conditioner M500E.2310

Feeder C245E.1073

DI REFFO

C630N.000.0Drawing:

Rev.:

00

A

471 21

2200 2140 350

530

476

16

88

21

40

12

40

1420

18

3

15

23

27

18

650

256 1420 780

25

18

26

8

1028

1155

1445 2200 190.5

190

15

81

58

15

8

Ø12

144 144 144 144 144

40

4

52

4

650

770

404

12243 1030

90

0

965663

Making biomass pellets is a highly skilled process, it requires the right equipment and knowledge of how to operate a pellet mill to produce pellets.

Each raw material is different, a good knowledge is critical on how to adjust the moisture, particle size and homogeneity.

Page 12: Plants catalogue wood &biomass

22 23

Flange A

A

A

A

471 21

2200 2140 350

530

476

1688

2140

1240

1420

183

1523

2718

650

256 1420 780

2518

268

1028

1155

1445 2200 190.5

190

158

158

158

Ø12

144 144 144 144 144

404

524

650

770

404

12243 1030

900

965663

Which biomass can be processed in a Pellet Mill?Practically any biomass material can be processed into fuel pellets. For example: Wood, Switchgrass, Miscanthus (also called “elephant grass”), Hemp, Bamboo, Straw or any one of the many potential energy crops.

Page 13: Plants catalogue wood &biomass

24 25

Flange A

A

A

Macchina - Machine type

Pellet mill CLM 630.N with die 630.200

S.R.L.

Conditioner M500E.2310

Feeder C245E.1073

DI REFFO

C630N.000.0Drawing:

Rev.:

00

A

471 21

2200 2140 350

530

476

1688

2140

1240

1420

183

1523

2718

650

256 1420 780

2518

268

1028

1155

1445 2200 190.5

190

158

158

158

Ø12

144 144 144 144 144

404

524

650

770

404

12243 1030

900

965663

Where does it come from? Bio mass blends are all around us. Residential, commercial, industrial and agricultural wastes can be used to produce bio pellets.

Page 14: Plants catalogue wood &biomass

26

USA: wood pelleting plant – pre-pelleting bin for saw dust.

USA: storage section for pellets.

Practically any biomass material can be processed into fuel pellets. For example: Wood, Switchgrass, Miscanthus (also called “elephant grass), Hemp, Bamboo, Straw or any one of the many potential energy crops.

Page 15: Plants catalogue wood &biomass

27

Romania: wood pelleting plant – pre-pelleting bin for saw dust.

France: pelleting line under construction.

Hungary: storage section for pellets.

Page 16: Plants catalogue wood &biomass

28

USA: wood pelleting plant – pelleting line with capacity of 7 t/h.

USA: wood pelleting plant – pneumatic line for transport the saw dust to the pelleting line.

Romania: wood pelleting plant – pelleting line with capacity of 9-10 t/h.

Romania: wood pelleting plant – milling line for wood chips – capacity 10 ton/h.

Page 17: Plants catalogue wood &biomass

29

Italy: cooling section for wood pellets – capacity 8 t/h.

Italy: wood pelleting plant – pelleting line – capacity 2 t/h.

Belgium: pelleting line – capacity 6-7 t/h.

Belgium: milling section for wood chips – capacity 8 t/h.

Page 18: Plants catalogue wood &biomass
Page 19: Plants catalogue wood &biomass

La MECCaniCa SRL Di REffO

administration and production: via nicolini, 1loc. facca - 35013 cittadella - pd - italytel: +39 049 9419000 - fax: +39 049 [email protected]

www.lameccanica. i t