pin-point gate bushings inner diameter sr · pdf filecarbide pin-point gate bushings inner...

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865 866 Components of Gate LCLCBP G 0.005 60° * R0.2 0 ±0.01 0.2 0 H 0.03 ±0.05 0.2 R 0 B 0 0.02 0.02 SR 6.3 1.6 D K° V P A° C L Enlarged view of the tip 6.3 0.2 R G * 0.2 0 H 0.03 0 B 0 LB0.02 0.02 SR ±0.01 1.6 0.005 0 D K° L P P A° Enlarged view of the tip LCLCB6.3 * 0.2 R B G 0.2 0 H 0.03 ±0.05 0 0 0.02 0.05 SR ±0.01 1.6 0.005 0 A° D K° S° C L P P Enlarged view of the tip LC* 0.2 R B G 0.2 0 H 0.03 ±0.05 0 0 LCB0.02 0.02 SR ±0.01 1.6 6.3 0.005 0 A° D K° R C C L P P V Enlarged view of the tip LC* 0.05 0.03 H 0.02 LCB0 0 0 SR G ±0.05 0.2 ±0.01 1.6 6.3 0.2 R B 0.005 0 L C D K° C P P A° Enlarged view of the tip Carbide PIN-POINT GATE BUSHINGS INNER DIAMETER SR B DIMENSION SELECTION TYPECalculation for the inlet diameter *α *α=2SR2(LGSR)tan A° 2 SR G G SR * L L α * α A ° A ° Part Number R Q PGWBA V40 (Carbide Alloy) 8788HRA (Converted score to Vickers hardness : 960HV) Carbide Inner diameter SR B dimension selection type B H G B SR Part Number L 0.01mm increments P A ° K° None for 2A C 0.1mm increments Shape 1A only V 0.1mm increments Shape 3A only S° 1° increments Shape 4A only V R 0.1mm increments Type Shape D 3 0.7 3 0.60 PGWB ( Carbide Alloy V40 ) 1A 2A 3A 4A 5A 2 6.0020.00 0.3 0.4 0.5(*1) 1 2 3 20 30 0.20.4 1.31.9 145 0.40.8 4 1.0 4 0.75 2.5 8.0025.00 0.3 0.4 0.5 0.6(*1) 0.20.5 1.52.4 0.61.0 5 1.2 6 1.00 3 10.0040.00 0.5 0.6 0.7 0.8 0.30.8 2.02.9 0.81.5 6 1.00 4 0.6 0.7 2.53.9 1.25 0.8 0.9 1.0 8 1.5 10 1.25 5 15.0040.00 0.8 0.9 1.0 0.51.5 3.54.9 1.02.0 1.50 1.2 9 1.25 6 1.0 4.05.9 150 1.53.0 1.50 1.2 1.3 1.4 1.5(*2) 11 1.50 8 1.2 1.3 1.4 4.57.9 160 2.04.0 2.00 1.5 1.6 V For shape 4A, R(P/2) 2 C 2 bccc (*1) For P0.5(D2) and P0.6(D2.5), only K20° can be selected. (*2) When P1.5(D6) and K30° , G is 1.2. Part Number L P A K C V S R PGWB1A4 20.01 P0.8 A2 K30 C0.5V3.0 PGWB2A4 20.01 P0.8 A2 K30 PGWB3A4 20.01 P0.8 A2 K30 C0.5S30 PGWB4A4 20.01 P0.8 A2 K30 C0.5R1.0 PGWB5A4 20.01 P0.8 A2 K30 C0.5 Pin-point Gate Bushing (PGWBA) Locating ring(P.791794) Runner lock pin (P.799805) Clamping Plate Fixed die plate Runner stripper plate Cavity Insert Part Number L P A K C V S R (CCCVC) PGWB1A4 20.01 P0.8 A2 K20 C0.5V3.0 CVC0.3 Alterations Code Spec. 1Code B C±0.1 CC C chamfering for inlay relief. D22.5 C0.2 D34 C0.3 D58 C0.5 Alterations Code Spec. 1Code B CVC±0.05 CVC C chamfering for inlay relief. CVC0.1mm increments 0.2CVC(H−D) 2 0.1 ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) Shape 1A * This bushing has a flat area of 00.2 on its tip (P dimension). Shape 2A * This bushing has a flat area of 00.2 on its tip (P dimension). Shape 3A * This bushing has a flat area of 00.2 on its tip (P dimension). Shape 4A * This bushing has a flat area of 00.2 on its tip (P dimension). Shape 5A * This bushing has a flat area of 00.2 on its tip (P dimension). V Rbccc (P/2) 2 C 2 V V2×bccccccc bccc R 2 (R 2 (P/2) 2 C) 2 V The dimension acquired using the above calculation is the theoretical (reference) value. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and V is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation V Non JIS material definition is listed on P.1351 - 1352

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Page 1: PIN-POINT GATE BUSHINGS INNER DIAMETER SR · PDF fileCarbide PIN-POINT GATE BUSHINGS INNER DIAMETER SR -B DIMENSION SELECTION TYPE ... V Non JIS material definition is listed on

865 866

Components

of Gate

(L-C)

(L-C-B)

P

G

-0.005

60°

*

R≦0.20

±0.

01

0.20H-

0.03

±0.05

≦0.2R

0

B0

-0.02

+0.02

SR6.3

1.6

D

VPA°

C

L

Enlarged view of the tip

6.3

≦0.2R

G *

0.20H-

0.03

0

B0(L-B)-0.02

+0.02

SR

±0.

01

1.6

-0.0050

D

L

P

PA°

Enlarged view of the tip

(L-C)

(L-C-B)

6.3

*

≦0.2RB

G

0.20H-

0.03

±0.050

0-0.02

+0.05

SR±

0.01

1.6

-0.0050

D

C

L

P

P

Enlarged view of the tip

(L-C)

*

≦0.2RB

G

0.20H-

0.03

±0.050

0(L-C-B)-0.02

+0.02

SR

±0.

01

1.66.3

-0.0050

D

RCC

L

P

P V

Enlarged view of the tip

(L-C)

*

+0.05

-0.

03H

-0.02(L-C-B) 0

0

0

SR G

±0.05

0.2

±0.

01

1.66.3

≦0.2RB

-0.0050

L

C D

C

P

PA°

Enlarged view of the tip

Carbide PIN-POINT GATE BUSHINGS INNER DIAMETER SR-B DIMENSION SELECTION TYPE-

● Calculation for the inlet diameter *α *α=2SR+2(L-G-SR)tan A°2

SR G GSR

*

L L

α * αA ° A °

Part Number R Q

PGWB□A V40(Carbide Alloy)

87~88HRA(Converted score to Vickers hardness : 960HV)

CarbideInner diameter SR B dimension selection type

B

H G B SRPart Number L

0.01mm increments

P A° K°None for 2A

C0.1mm increments

Shape 1A only

V0.1mm increments

Shape 3A only

S°1°increments

Shape 4A only

V R0.1mm incrementsType Shape D

3 0.7 3 0.60

PGWB

(Carbide Alloy V40 )

1A

2A

3A

4A

5A

2 6.00~20.00 0.3 0.4 0.5(*1)

1

2

3

20

30

0.2~0.4 1.3~1.9

1~45

0.4~0.8

4 1.0 4 0.75 2.5 8.00~25.00 0.3 0.40.5 0.6(*1)

0.2~0.5 1.5~2.4 0.6~1.0

51.2 6

1.00 310.00~40.00

0.5 0.60.7 0.8

0.3~0.82.0~2.9

0.8~1.5 6

1.004

0.6 0.72.5~3.9

1.25 0.8 0.9 1.0

8

1.5 10

1.255

15.00~40.00

0.8 0.9 1.0

0.5~1.5

3.5~4.9 1.0~2.01.50 1.2

91.25

61.0

4.0~5.9 1~50 1.5~3.01.50 1.2 1.3 1.4 1.5(*2)

111.50 8 1.2 1.3 1.4 4.5~7.9 1~60 2.0~4.02.00 1.5 1.6

V For shape 4A, R≧ (P/2)2+C2bccc (*1) For P0.5(D2) and P0.6(D2.5), only K20° can be selected. (*2) When P1.5(D6) and K30°, G is 1.2.

Part Number - L - P - A - K - C V S R

PGWB1A4 - 20.01 - P0.8 - A2 - K30 - C0.5-V3.0PGWB2A4 - 20.01 - P0.8 - A2 - K30PGWB3A4 - 20.01 - P0.8 - A2 - K30 - C0.5-S30PGWB4A4 - 20.01 - P0.8 - A2 - K30 - C0.5-R1.0PGWB5A4 - 20.01 - P0.8 - A2 - K30 - C0.5

Pin-pointGate Bushing(PGWB□A)

Locating ring(P.791~794)

Runner lock pin(P.799~805)

Clamping Plate

Fixed die plate

Runnerstripperplate

Cavity Insert

Part Number - L - P - A - K - C V S R - (CC・CVC)

PGWB1A4 - 20.01 - P0.8 - A2 - K20 - C0.5-V3.0 - CVC0.3

Alterations Code Spec. 1Code

B

C±0.1

CC

C chamfering for inlay relief.D2・2.5 → C0.2D3・4 → C0.3D5~8 → C0.5

Alterations Code Spec. 1Code

B

CVC±0.05

CVC

C chamfering for inlay relief.CVC=0.1mm increments

0.2≦CVC<(H−D)

2 -0.1

(Electro discharge finishing is applied on the SR area. )

(Electro discharge finishing is applied on the SR area. )

(Electro discharge finishing is applied on the SR area. )

(Electro discharge finishing is applied on the SR area. )

(Electro discharge finishing is applied on the SR area. )

Shape 1A

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

Shape 2A

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

Shape 3A

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

Shape 4A

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

Shape 5A

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

V R≧bccc(P/2)2+C2 V V=2×bcccccccbcccR2-( R2-(P/2)2-C)2

V The dimension acquired using the above calculation is the theoretical (reference) value.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.Eccentricity between D and V is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

QuotationQuotation

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V Non JIS material definition is listed on P.1351 - 1352