pin-point gate bushings inner diameter sr skh51

1
835 836 Components of Gate Quotation Quotation SKH51 PIN-POINT GATE BUSHINGS Inner diameter SR B DIMENSION DESIGNATION TYPENORMAL TYPETIP CORNER ACUTE ANGLE TYPE Part Number R Q PGHA PGHZA SKH51 5961HRC SKH51 Part Number L P A K B C V S R (CCCVC) PGH1A4 20.01 P0.8 A2 K20 B15.00 C0.5V3.0 CVC0.3 Alterations Code Spec. 1Code P PKC Changes P dimension tolerance. P±0.02 W P±0.01 V Only applicable for PGHZ. B C±0.1 CC C chamfering for inlay relief. D22.5 C0.2 D34 C0.3 D58 C0.5 B CVC±0.05 CVC C chamfering for inlay relief. CVC0.1mm increments 0.2CVC(HD) 2 0.1 LCLCBP G D0.005 60° K° V P R0.2 0 0.2 A° 0 H 0.03 ±0.05 0.2 R C 0 B L 0 0.02 0.02 SR 6.3 1.6 * LBD G K° 0.2 A° 0 H 0.03 0.2 R 0 B L 0 0.02 0.02 SR P 6.3 1.6 P 0.005 0 * LCD G K° S° 0.2 A° 0 H 0.03 ±0.05 0.2 R C 0 B L 0 LCB0.02 0.05 SR P 6.3 1.6 P 0.005 0 * LCLCBD G K° R C 0.2 A° 0 H 0.03 ±0.05 0.2 R C 0 B L 0 0.02 0.02 SR ±0.01 P 6.3 1.6 P V 0.005 0 * 0.05 0.03 H 0.02 LCB0 L LC0 A° B 0 C D SR G K° R 0.2 C ±0.05 0.2 ±0.01 P 6.3 1.6 P 0.005 0 * Shape 1A Shape 2A Shape 3A Shape 4A Shape 5A Eccentricity between D and P is 0.05 or less. Eccentricity between D and V is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. *This bushing has a flat area of 00.2 on its tip (P dimension). *This bushing has a flat area of 00.2 on its tip (P dimension). Enlarged view of the tip Enlarged view of the tip Enlarged view of the tip Enlarged view of the tip Enlarged view of the tip V (LCB)3.0 V (LCB)3.0 V (LCB)3.0 V (LCB)3.0 V (LB)3.0 V Rbccc (P/2) 2 C 2 V V2×bccccccc bccc R 2 (R 2 (P/2) 2 C) 2 ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) V The dimension acquired using the above calculation is the theoretical (reference) value. Part Number L P A K B C V S R PGH1A4 20.01 P0.8 A2 K30 B15.00 C0.5V3.0 PGHZ2A4 20.01 P0.8 A2 K30 B15.00 PGHZ3A4 20.01 P0.8 A2 K30 B15.00 C0.5S30 PGH4A4 20.01 P0.8 A2 K30 B15.00 C0.5R1.0 PGH5A4 20.01 P0.8 A2 K30 B15.00 C0.5 Inner diameter SR B dimension designation type B Type P PGH ±0.01 PGHZ ±0.02 *This bushing has a flat area of 00.2 (PGH) 00.05(PGHZ) on its tip (P dimension). Type P PGH ±0.01 PGHZ ±0.02 *This bushing has a flat area of 00.2 (PGH) 00.05(PGHZ) on its tip (P dimension). Type P PGH ±0.01 PGHZ ±0.02 *This bushing has a flat area of 00.2 (PGH) 00.05(PGHZ) on its tip (P dimension). H G SR Part Number L 0.01mm increments P B 0.01mm increments None for 2A C 0.1mm increments Shape 1A only V 0.1mm increments Shape 3A only S° 1°increments Shape 4A only V R 0.1mm increments Type Shape D 3 0.7 0.60 PGH (Normal type) PGHZ (Acute angle type) 1A 2A 3A (4A) (*4) (5A) (*4) 2 6.0020.00 0.3 0.4 0.5 (*1) 1 20 30 3.005.00 0.20.4 1.31.9 145 0.40.8 2 3 4 1.0 0.75 2.5 8.0025.00 0.3 0.4 0.5 0.6 (*1) 1 4.006.00 0.20.5 1.52.4 0.61.0 2 3 5 1.2 1.00 3 10.0040.00 0.5 0.6 0.7 0.8 0.9 (*2) 1 5.009.00 0.30.8 2.02.9 0.81.5 2 5.008.00 3 5.007.00 6 1.00 4 0.6 0.7 1 5.0030.00 2.53.9 2 3 5.0020.00 1.25 0.8 0.9 1.0 1.1 1.2 1 5.0030.00 2 3 5.0020.00 8 1.5 1.25 5 15.0060.00 0.8 0.9 1.0 1 5.0035.00 0.51.5 3.54.9 1.02.0 2 5.0030.00 3 1.50 1.2 1.3 1.4 1.5 (*3) 1 5.0030.00 2 3 5.0020.00 9 1.25 6 1.0 1 5.0050.00 4.05.9 150 1.53.0 2 3 5.0040.00 1.50 1.2 1.3 1.4 1.5 (*3) 1.6 (*3) 1 5.0040.00 2 3 5.0030.00 11 1.50 8 1.2 1.3 1.4 1 5.0050.00 4.57.9 160 2.04.0 2 3 2.00 1.5 1.6 1 2 3 V For shape 4A, Rbccc (P/2) 2 C 2 (*1) P0.5 (D2)For P0.6 (D2.5), only K20°can be selected. (*3) When P1.5P1.6 (D5D6) and K30°, G is 1.2. (*2) When P0.9 (D3) and K30°, G is 1.0. (*4) Shape ( ) is only for PGH. Enlarged photograph of tipNormal type It has a flat area of 00.2mm on its tip. P dimension tolerance is ±0.01. Acute angle type It has a flat area of 00.05mm on its tip. P dimension tolerance is ±0.02. With the straight part shorter than the normal type, the gate residual can be suppressed but durability may be decreased. Normal typeAcute angle typeFinished products Enlarged view of the tipCharacteristics Normal type Acute angle type 00.05mm 00.2mm P±0.02 P±0.01 Acute angle type Calculation for the inlet diameter *α *α=2SR2(LGSR)tan 2 A° A° K° SR G G SR * L L α A ° A ° * α V Non JIS material definition is listed on P.1351 - 1352 Quotation Quotation Quotation Quotation

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Page 1: PIN-POINT GATE BUSHINGS Inner diameter SR SKH51

835 836

Components

of Gate

QuotationQuotation

SKH51 PIN-POINT GATE BUSHINGS Inner diameter SR-B dimenSion deSignation type- normal type・tip corner acute angle type

Part Number R Q

PGH□APGHZ□A

SKH51 59~61Hrc

SKH51

Part Number - L - P - A - K - B - C V S R - (CC・CVC)

PGH1A4 - 20.01- P0.8 - A2 - K20 - B15.00- C0.5-V3.0 - CVC0.3

Alterations Code Spec. 1Code

P PKCchanges p dimension tolerance.p±0.02 W P±0.01V only applicable for pgHZ.

B

C±0.1

CC

c chamfering for inlay relief.d2・2.5 → c0.2d3・4 → c0.3d5~8 → c0.5

B

CVC±0.05

CVC

c chamfering for inlay relief.cVc=0.1mm increments

0.2≦cVc< (H-d)2 -0.1

(L-C)

(L-C-B)

P

G

D-0.005

60°

VP

R≦0.20

0.2A°0

H-

0.03

±0.05

≦0.2R

C0

B

L

0-0.02

+0.02

SR6.3

1.6

*

(L-B)D

G

0.2A°0

H-

0.03

≦0.2R

0

B

L

0-0.02

+0.02

SR

P

6.31.6

P

-0.0050

*

(L-C) D

G

0.2A°0

H-

0.03

±0.05

≦0.2R

C0

B

L

0(L-C-B)-0.02+0.05

SR

P

6.31.6

P

-0.0050

*

(L-C)

(L-C-B)D

G

R

C

0.2A°0

H-

0.03

±0.05

≦0.2R

C0

B

L

0-0.02

+0.02

SR

±0.

01P

6.31.6

P V

-0.0050

*

+0.05

-0.

03H

-0.02(L-C-B) 0

L

(L-C)

0 A°

B

0 C D

SR G

R≦0.2

C±0.05

0.2

±0.

01P

6.31.6

P

-0.0050

*

Shape 1A

Shape 2A

Shape 3A

Shape 4A

Shape 5A

eccentricity between d and p is 0.05 or less.eccentricity between d and V is 0.05 or less.

eccentricity between d and p is 0.05 or less.

eccentricity between d and p is 0.05 or less.

eccentricity between d and p is 0.05 or less.

eccentricity between d and p is 0.05 or less.

* this bushing has a flat area of 0~0.2 on its tip (p dimension).

* this bushing has a flat area of 0~0.2 on its tip (p dimension).

enlarged view of the tip

enlarged view of the tip

enlarged view of the tip

enlarged view of the tip

enlarged view of the tip

V (l-c-B)≧3.0

V (l-c-B)≧3.0

V (l-c-B)≧3.0

V (l-c-B)≧3.0

V (l-B)≧3.0

V r≧bccc(p/2)2+c2 V V=2×bcccccccbcccr2-( r2-(p/2)2-c)2

(electro discharge finishing is applied on the Sr area. )

(electro discharge finishing is applied on the Sr area. )

(electro discharge finishing is applied on the Sr area. )

(electro discharge finishing is applied on the Sr area. )

(electro discharge finishing is applied on the Sr area. )

V the dimension acquired using the above calculation is the theoretical (reference) value.

Part Number - L - P - A - K - B - C V S R

PGH1A4 - 20.01-P0.8- A2 - K30-B15.00- C0.5-V3.0PGHZ2A4 - 20.01-P0.8- A2 - K30-B15.00PGHZ3A4 - 20.01-P0.8- A2 - K30-B15.00- C0.5-S30PGH4A4 - 20.01-P0.8- A2 - K30-B15.00- C0.5-R1.0PGH5A4 - 20.01-P0.8- A2 - K30-B15.00- C0.5

inner diameter Sr B dimension designation type

B

Type P

PGH ±0.01

PGHZ ±0.02

* this bushing has a flat area of 0~0.2 (pgH) 0~0.05(pgHZ) on its tip (p dimension).

Type P

PGH ±0.01

PGHZ ±0.02

* this bushing has a flat area of 0~0.2 (pgH) 0~0.05(pgHZ) on its tip (p dimension).

Type P

PGH ±0.01

PGHZ ±0.02

* this bushing has a flat area of 0~0.2 (pgH) 0~0.05(pgHZ) on its tip (p dimension).

H G SRPart Number L

0.01mm increments

PB

0.01mm increments

none for 2aC

0.1mm increments

Shape 1a onlyV

0.1mm increments

Shape 3a only S°

1°increments

Shape 4a onlyV R

0.1mm incrementsType Shape D

3 0.7 0.60

PGH(normal type)

PGHZ(acute angle

type)

1A

2A

3A

(4A)(*4)

(5A)(*4)

2 6.00~20.00 0.3 0.4 0.5(*1)1

20

30

3.00~ 5.00 0.2~0.4 1.3~1.9

1~45

0.4~0.823

4 1.0 0.75 2.5 8.00~25.000.3 0.4 0.5

0.6(*1)

14.00~ 6.00 0.2~0.5 1.5~2.4 0.6~1.02

3

5

1.2

1.00 3

10.00~40.00

0.5 0.6 0.70.8 0.9(*2)

1 5.00~ 9.00

0.3~0.8

2.0~2.9

0.8~1.5

2 5.00~ 8.003 5.00~ 7.00

6

1.00

4

0.6 0.71 5.00~30.00

2.5~3.9

23 5.00~20.00

1.250.8 0.9 1.0

1.1 1.2

1 5.00~30.0023 5.00~20.00

8

1.5

1.25

5

15.00~60.00

0.8 0.9 1.01 5.00~35.00

0.5~1.5

3.5~4.9 1.0~2.0

2 5.00~30.003

1.501.2 1.3

1.4 1.5(*3)

1 5.00~30.0023 5.00~20.00

9

1.25

6

1.01 5.00~50.00

4.0~5.9 1~50 1.5~3.0

23 5.00~40.00

1.501.2 1.3 1.4 1.5(*3) 1.6(*3)

1 5.00~40.0023 5.00~30.00

11

1.50

8

1.2 1.3 1.41

5.00~50.00 4.5~7.9 1~60 2.0~4.0

23

2.00 1.5 1.6123

V For shape 4a, r≧bccc(p/2)2+c2

(*1) p0.5 (d2)・For p0.6 (d2.5), only K20°can be selected. (*3) When p1.5・p1.6 (d5・d6) and K30°, g is 1.2.(*2) When p0.9 (d3) and K30°, g is 1.0. (*4) Shape ( ) is only for pgH.

<enlarged photograph of tip>

Normal type・ it has a flat area of 0~0.2mm on its tip.・ p dimension tolerance is ±0.01.Acute angle type・ it has a flat area of 0~0.05mm on its tip.・ p dimension tolerance is ±0.02.・ With the straight part shorter than the normal type, the gate residual can be

suppressed but durability may be decreased.<normal type><acute angle type>

Finished products

<enlarged view of the tip>■Characteristics

Normal typeAcute angle type

0~0.

05m

m

0 ~0.

2mm

P±0.02 P±0.01

acute angle type

● Calculation for the inlet diameter *α *α=2Sr+2(l-g-Sr)tan2a°

A° K°

SR G GSR

*

L L

α A ° A °*α

V non JiS material definition is listed on p.1351 - 1352

QuotationQuotation

Quo

tati

on

Quo

tati

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