pin-point gate bushings with head inner diameter sr … · 2019. 2. 21. · 847 848 plastics 2012...

1
847 848 Plastics 2012 Non JIS material definition is listed on P.13591360. Delivery days depend on subsidiary. P.45 Components of Gate 0 H 0 R B LB4 G SR D2 0.1 0.2 0.02 0 0.005 ±0.01 0.03 0.2 0 0.05 0.2 R 0 0.02 1.6 6.3 0.2 K° P D L P A° * 60° R0.2 0.1 0.2 0.02 0 LCB0 H 0.03 G 0.005 0 ±0.01 0 0.05 0.2 R SR 0.2 R D2 ±0.05 B LC4 0 0.02 1.6 6.3 0.2 K° V P P D A° C L * SKH51 PIN-POINT GATE BUSHINGS WITH HEAD INNER DIAMETER SR B DIMENSION SELECTION TYPEPart Number R Q PGHTA SKH51 5961HRC SKH51 HD2 G B SR Part Number L 0.01mm increments P A° K° None for 2A C 0.1mm increments Shape 1A only V 0.1mm increments Shape 3A only S° 1° increments Shape 4A only V R 0.1mm increments Type Shape D 6 3 0.7 3 0.60 PGHT ( High Speed Steel SKH51 ) 1A 2A 3A 4A 5A 2 10.0020.00 0.3 0.4 0.5(*1) 1 2 3 20 30 0.20.4 1.31.9 145 0.40.8 7 4 1.0 4 0.75 2.5 10.0025.00 0.3 0.4 0.5 0.6(*1) 0.20.5 1.52.4 0.61.0 8 5 1.2 6 1.00 3 20.0040.00 0.5 0.6 0.7 0.8 0.9(*2) 0.30.8 2.02.9 0.81.5 9 6 1.00 4 0.6 0.7 2.53.9 1.25 0.8 0.9 1.0 1.1 1.2 11 8 1.5 10 1.25 5 20.0060.00 0.8 0.9 1.0 0.51.5 3.54.9 1.02.0 1.50 1.2 1.3 1.4 1.5(*3) 12 9 1.25 6 1.0 4.05.9 150 1.53.0 1.50 1.2 1.3 1.4 1.5(*3)1.6(*3) 14 11 1.50 8 1.2 1.3 1.4 4.57.9 160 2.04.0 2.00 1.5 1.6 (*1) When P0.5(D2)P0.6(D2.5), only K20°can be selected. (*2) When P0.9(D3) and K30°, G is 1.0. V For shape 4A, R(P/2) 2 C 2 bccc (*3) When P1.5P1.6(D5D6) and K30°, G is 1.2. Part Number L P A K C V S R PGHT1A4 35.01 P0.8 A2 K30 C0.5 V3.0 PGHT2A4 35.01 P0.8 A2 K30 PGHT3A4 35.01 P0.8 A2 K30 C0.5 S30 PGHT4A4 35.01 P0.8 A2 K30 C0.5 R1.0 PGHT5A4 35.01 P0.8 A2 K30 C0.5 Quantity discount rate X P.45 Quantity 14 512 1319 2050 Rate 5% 10% 15% V To be quoted on price & lead time above Max. Q'ty. 3 V Delivery days depend on subsidiary. X P.45 Part Number L P A K C V S R (CCCVCetc.) PGHT1A4 35.01 P0.8 A2 K30 C0.5V3.0 CC Alterations Code Spec. 1Code B C±0.1 CC C chamfering for inlay relief. D22.5 C0.2 D34 C0.3 D58 C0.5 B CVC±0.05 CVC C chamfering for inlay relief. CVC0.1mm increments 0.2CVC(D2−D) 2 0.1 Alterations Code Spec. 1Code D2/2 0.02 0 KC Adds a single key flat on the head U L20 not available. 0.02 D2/2 0 WKC Adds two parallel key flats on the head. U L20 not available. Cavity Insert Locating ring(P.795798) Clamping Plate Fixed die plate Runner stripper plate Pin-point Gate Bushing Runner lock pin (P.803809) (PGHTA) Characteristics Pin-point gate bushings with head are capable of positioning at depth amount of counterbore of the head in vertical direction. Shape 1A ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) ( Electro discharge finishing is applied on the SR area. ) * This bushing has a flat area of 00.2 on its tip (P dimension). Shape 2A * This bushing has a flat area of 00.2 on its tip (P dimension). Shape 3A Shape 4A V Rbccc (P/2) 2 C 2 V V2×bccccccc bccc R 2 (R 2 (P/2) 2 C) 2 Shape 5A * 0.03 0.2 R 0.02 0 LCBLC0 0.02 0.1 0.2 0 H 0.005 0 ±0.05 B 4 0.2 R G SR ±0.01 0 0.05 D2 1.6 6.3 0.2 R C P K° A° D C P V L * 0.03 0.2 R 0.05 0 LC0 0.02 LCB0.1 0.2 0.2 0 H ±0.05 B 4 SR G ±0.01 R 0.005 0 0 0.05 D2 1.6 6.3 0.2 K° C P A° C L P D Inner diameter SR Head type SR G G SR L L * α * α A ° A ° Calculation for the inlet diameter *α *α=2SR2(LGSR)tan A° 2 V The dimension acquired using the above calculation is the theoretical (reference) value. Enlarged view of the tip Enlarged view of the tip Enlarged view of the tip Enlarged view of the tip Enlarged view of the tip Eccentricity between D and P is 0.05 or less. 0 H 0.03 0 ±0.05 B 4 R G SR D2 0.005 ±0.01 0.2 0 0.05 0.2 R 0.1 0.2 0.05 0 LCBLC0 0.02 1.6 6.3 0.2 S° P K° D C L A° P * Eccentricity between D and P is 0.05 or less. Eccentricity between D and V is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. * This bushing has a flat area of 00.2 on its tip (P dimension). * This bushing has a flat area of 00.2 on its tip (P dimension). * This bushing has a flat area of 00.2 on its tip (P dimension). Quotation Quotation Quotation Quotation V Non JIS material definition is listed on P.1359 - 1360

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Page 1: PIN-POINT GATE BUSHINGS WITH HEAD INNER DIAMETER SR … · 2019. 2. 21. · 847 848 Plastics 2012 Delivery days depend on subsidiary. P.45 Non JIS material de˜nition is listed on

847 848Plastics 2012 Non JIS material de�nition is listed on P.1359-1360.Delivery days depend on subsidiary. P.45

Components

of Gate

0H

0

R

B(L-B)4

GSRD2

-0.1-0.2+0.02 0

-0.005

±0.

01

-0.

03

≦0.2

0-

0.05≦0.2R

0-0.02

1.66.3

0.2

P

D

L

P

*

60°

R≦0.2-0.1-0.2+0.02 0

(L-C-B)

0H-

0.03

G

-0.0050

±0.

01

0-

0.05

≦0.2R

SR≦0.2R

D2

±0.05

B

(L-C)

4 0-0.02

1.66.3

0.2

VP

P

D

CL

*

SKH51 PIN-POINT GATE BUSHINGS WITH HEAD INNER DIAMETER SR-B DIMENSION SELECTION TYPE-

Part Number R Q

PGHT□A SKH51 59~61HRC

SKH51

H D2 G B SRPart Number L

0.01mm increments

P A° K°None for 2A

C0.1mm increments

Shape 1A only

V0.1mm increments

Shape 3A only

S°1°increments

Shape 4A only

V R0.1mm incrementsType Shape D

6 3 0.7 3 0.60

PGHT

( High Speed Steel SKH51 )

1A

2A

3A

4A

5A

2 10.00~20.00 0.3 0.4 0.5(*1)

1

2

3

20

30

0.2~0.4 1.3~1.9

1~45

0.4~0.8

7 4 1.0 4 0.75 2.5 10.00~25.00 0.3 0.4 0.5 0.6(*1) 0.2~0.5 1.5~2.4 0.6~1.0

8 5

1.2 6

1.00 3

20.00~40.00

0.5 0.6 0.7 0.8 0.9(*2)

0.3~0.8

2.0~2.9

0.8~1.5 9 6

1.004

0.6 0.72.5~3.9

1.25 0.8 0.9 1.0 1.1 1.2

11 8

1.5 10

1.255

20.00~60.00

0.8 0.9 1.0

0.5~1.5

3.5~4.9 1.0~2.01.50 1.2 1.3 1.4 1.5(*3)

12 91.25

61.0

4.0~5.9 1~50 1.5~3.01.50 1.2 1.3 1.4 1.5(*3)1.6(*3)

14 111.50

81.2 1.3 1.4

4.5~7.9 1~60 2.0~4.02.00 1.5 1.6

(*1) When P0.5(D2)・P0.6(D2.5), only K20°can be selected. (*2) When P0.9(D3) and K30°, G is 1.0.

V For shape 4A, R≧ (P/2)2+C2bccc (*3) When P1.5・P1.6(D5・D6) and K30°, G is 1.2.

Part Number - L - P - A - K - C V S R

PGHT1A4 - 35.01 - P0.8 - A2 - K30 - C0.5 - V3.0PGHT2A4 - 35.01 - P0.8 - A2 - K30PGHT3A4 - 35.01 - P0.8 - A2 - K30 - C0.5 - S30PGHT4A4 - 35.01 - P0.8 - A2 - K30 - C0.5 - R1.0PGHT5A4 - 35.01 - P0.8 - A2 - K30 - C0.5

■Quantity discount rate X P.45Quantity 1~4 5~12 13~19 20~50

Rate - 5% 10% 15%

V To be quoted on price & lead time above Max. Q'ty.

3V Delivery days depend on subsidiary. XP.45

Part Number - L - P - A - K - C V S R - (CC・CVC…etc.)

PGHT1A4 - 35.01 - P0.8 - A2 - K30 - C0.5-V3.0 - CC

Alterations Code Spec. 1Code

B

C±0.1

CC

C chamfering for inlay relief.D2・2.5 → C0.2D3・4 → C0.3D5~8 → C0.5

B

CVC±0.05

CVC

C chamfering for inlay relief.CVC=0.1mm increments

0.2≦CVC< (D2−D)2 -0.1

Alterations Code Spec. 1Code

D2/2-0.020

KCAdds a single key flat on the headU L<20 not available.

-0.02D2/20

WKCAdds two parallel key flats on the head.U L<20 not available.

Cavity Insert

Locating ring(P.795~798)

Clamping Plate

Fixed die plate

RunnerstripperplatePin-point

Gate Bushing

Runnerlock pin(P.803~809)

(PGHT□A)

■CharacteristicsPin-point gate bushings with head are capable of positioning at depth amount of counterbore of the head in vertical direction.

Shape 1A

(Electro discharge finishing is applied on the SR area. )

(Electro discharge finishing is applied on the SR area. )

(Electro discharge finishing is applied on the SR area. )

(Electro discharge finishing is applied on the SR area. )

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

Shape 2A

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

Shape 3A

Shape 4A

V R≧bccc(P/2)2+C2 V V=2×bcccccccbcccR2-( R2-(P/2)2-C)2

Shape 5A

*

-0.

03

≦0.2R

+0.02 0

(L-C-B)(L-C)

0-0.02

-0.1-0.2

0H

-0.0050

±0.05

B4

≦0.2R

GSR

±0.

01

0-

0.05

D2

1.66.3

0.2

RC

PK°

D

C

P

V

L

*

-0.

03

≦0.2R

+0.05 0(L-C)

0-0.02

(L-C-B)-0.1-0.2

≦0.2

0H

±0.05

B4

SR G

±0.

01

R

-0.0050

0-

0.05

D2 1.66.3

0.2

C

PA°

CL

P

D

Inner diameter SR Head type

SR G GSR

L L

*α *αA ° A °

● Calculation for the inlet diameter *α *α=2SR+2(L-G-SR)tan A°2

V The dimension acquired using the above calculation is the theoretical (reference) value.

Enlarged view of the tip

Enlarged view of the tip

Enlarged view of the tip

Enlarged view of the tip

Enlarged view of the tip

Eccentricity between D and P is 0.05 or less.

0H-

0.03

0

±0.05

B4

R

GSR

D2

-0.005

±0.

01

≦0.2

0-

0.05≦0.2R

-0.1-0.2+0.05 0

(L-C-B)(L-C)

0-0.02

1.66.3

0.2

PK°

D

CL

P*

Eccentricity between D and P is 0.05 or less.Eccentricity between D and V is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

* This bushing has a flat area of 0~0.2 on its tip (P dimension).

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V Non JIS material definition is listed on P.1359 - 1360