pexalgas™ gas piping system

14
3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 1 PEXALGAS™ GAS PIPING SYSTEM Certified to: International Fuel Gas Code (IFGC) 2021, 2018, 2015, 2012 & 2009 International Residential Code (IRC) 2018, 2015, 2012, & 2009 Uniform Plumbing Code (UPC) 2021, 2018, 2015, 2012 & 2009 ICC-ES PMG-1588 Meets: ASTM F1281-2017 – Standard Specification for Cross-linked Polyethylene/Aluminum/Cross-linked Polyethylene (PEX-AL-PEX) Pressure Pipe AS 4176.8-2010 Multilayer pipes for pressure applications, Part 8: Multilayer pipe systems for consumer gas installations with a maximum operating pressure up to and including 5 bar (500 kPa) - Specifications for systems (ISO 17484-1:2006, MOD) Features The characteristics of the PEXALGAS™ pipes make this product highly reliable and extremely easy to install. Durability and mechanical strength The mechanical characteristics of the PEXALGAS™ pipes are such that the bursting pressure at room temperature (in relation to the pipe diameter) is more than 100 bar. Smoothness and resistance to scale formation The extreme smoothness of the inner surface (roughness of 0.007 mm) prevents the formation of deposits such as limescale and also ensures low pressure drops over time. Resistance to abrasion Crosslinked polyethylene is abrasion resistant since the pipes are not affected by the abrasive action of impurities that are carried. Flexibility and shape stability The combination of crosslinked polyethylene and aluminum offers excellent flexibility features in bending. The PEXALGAS™ pipe can be bent manually up to the 32 mm (1” eq. ) diameter, with curvature radii of up to 2.5 times the diameter. The excellence of the PEXALGAS™ pipes resides also in its extraordinary shape stability: once bent and installed, it maintains the configuration over time allowing a reduction of the number of anchoring clips needed, which in surface mounting is reduced by 40% of the clips required for plastic pipes such as PEX, PE-RT, PP-R, PB, PVC. EQ. = closest US equivalent fitting size

Upload: others

Post on 14-Mar-2022

27 views

Category:

Documents


0 download

TRANSCRIPT

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 1

PEXALGAS™ GAS PIPING SYSTEMCertified to:• International Fuel Gas Code (IFGC) 2021, 2018, 2015, 2012 & 2009• International Residential Code (IRC) 2018, 2015, 2012, & 2009• Uniform Plumbing Code (UPC) 2021, 2018, 2015, 2012 & 2009• ICC-ES PMG-1588

Meets:• ASTM F1281-2017 – Standard Specification for Cross-linked Polyethylene/Aluminum/Cross-linked Polyethylene (PEX-AL-PEX) Pressure Pipe• AS 4176.8-2010 Multilayer pipes for pressure applications, Part 8: Multilayer pipe systems for consumer gas installations with a maximum operating pressure up to and including 5 bar (500 kPa) - Specifications for systems (ISO 17484-1:2006, MOD)

FeaturesThe characteristics of the PEXALGAS™ pipes make this product highly reliable and extremely easy to install.

Durability and mechanical strength The mechanical characteristics of the PEXALGAS™ pipes are such that the bursting pressure at room temperature (in relation to the pipe diameter) is more than 100 bar.

Smoothness and resistance to scale formationThe extreme smoothness of the inner surface (roughness of 0.007 mm) prevents the formation of deposits such as limescale and also ensures low pressure drops over time.

Resistance to abrasion Crosslinked polyethylene is abrasion resistant since the pipes are not affected by the abrasive action of impurities that are carried.

Flexibility and shape stabilityThe combination of crosslinked polyethylene and aluminum offers excellent flexibility features in bending. The PEXALGAS™ pipe can be bent manually up to the 32 mm (1” eq. ) diameter, with curvature radii of up to 2.5 times the diameter. The excellence of the PEXALGAS™ pipes resides also in its extraordinary shape stability: once bent andinstalled, it maintains the configuration over time allowing a reduction of the number of anchoring clips needed, which in surface mounting is reduced by 40% of the clips required for plastic pipes such as PEX, PE-RT, PP-R, PB, PVC.

EQ. = closest US equivalent fitting size

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 2

PEXALGAS™ GAS PIPING SYSTEMThermal expansionThermal expansion is about 8 times lower than that of plastic pipes and is comparable to that of metal pipes. A 10 m PEXALGAS™ pipe subjected to a 50°C temperature difference will expand by 13 mm in contrast to a plastic pipe (crosslinked polyethylene) that expands by 90 mm (3.54”).

LightweightThe pipes are extremely lightweight compared to metal pipes: the weight is 1/3 compared to that of a corresponding copper pipe, 1/10 compared to that of a corresponding steel pipe and 1/2 compared of a corresponding normal CSST pipes.

Acoustic insulationCrosslinked polyethylene is elastic and absorbs vibrations and therefore offers excellent acoustic insulation.

Oxygen and light barrier The butt-welded aluminum layer represents a permanent oxygen and light barrier, avoiding in this way the two main causes of algae formation and corrosion in plastic pipes.

EcologyPEXALGAS™ is manufactured with fully recyclable materials, the production processes are energetically efficient in order to have a low impact on the environment. The manufacturing process adopts “Green Building” sustainability principles, with an eye on environmental protection and conservation of resources.

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 3

PEXALGAS™ GAS PIPING SYSTEM

Features Values

Material

Crosslinked polyethylene internal layer PEX-b, internal bonding layer, intermediate aluminum

layer, external bonding layer crosslinkedpolyethylene external layer PEX-b

Yellow RAL 1023

Dimensions 16-32 mm

Application Gas supply

Fittings PEXALGAS™ crimp fittings

Minimum operating temperature -40°C

Maximum temperature +60°C

Density at 23°C > 0,950 g/cm3 (crosslinked polyethylene)

Softening temperature 135°C

Thermal expansion coefficient 0,026 mm/m·K

Thermal conductivity 0,42÷0,52 W/m·K

Internal roughness 0,007 mm

Oxygen permeability 0 mg/l

Halogen levels Halogen-free

Color

Technical Data

PEXALGAS™ Gas pipe features (diameters from 16 to 32 mm)

External diameter [mm] 16 mm (3/8” eq.) 20 mm (1/2” eq.) 26 mm (3/4” eq.)

Thickness [mm] 2 2 3

Internal diameter [mm] 12 16 20

Weight [lbs/m] 24.92/100 34.39/100 63.05/100

32 mm (1” eq.)

3

26

85.98/100

EQ. = closest US equivalent fitting size

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 4

PEXALGAS™ GAS PIPING SYSTEMBrass press �ttings for PEXALGAS™

Diameter EQ. Size PEXALGAS™ Pressing Tool

16 mm x 2 mm

20 mm x 2 mm

26 mm x 3 mm

32 mm x 3 mm

PCJ16

PCJ20

PCJ26

PCJ32

Manual PEXALGAS™ Press Tool

PMC16202632

PMC16202632

PMC16202632

PMC16202632

3/8”

1/2”

3/4”

1”

MarkingsThe marking of the PEXALGAS™ pipes contains all the information required by current regulations as well as all the data necessary to trace the product.

Name of PrivateLabel Manufacturer

Length

External diameterand thickness

Production lineBrand name (PEXALGAS)

Indication of material(PEX-AL-PEX)

Countryof Origin

Standarddetails

Indication ofproduction

EQ. = closest US equivalent fitting size

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 5

Jones Stephens sizing tables reflect the real pressure drop of the pipe and fittings. Sizing must be done in accordance with NFPA 54 (National Fuel Gas Code), using both the TUBES and the FITTINGS sizing tables: this means that the results will be perfectly sized for the real installation. Please reference the editable sizing charts to calculate for specific applications.

SIZING TABLES

Natural Gas <2psi

Working ConditionsNatural gas - -

6" WC less than 2psi -

Pressure drop 0.300 WC [inch]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length [ft] Flow Rate Natural Gas [ft3/h]

5.0 97 206 370 73710.0 67 142 254 50615.0 54 114 204 40720.0 46 97 175 34825.0 41 86 155 30830.0 37 78 140 27940.0 31 67 120 23950.0 28 59 107 21260.0 25 54 97 19270.0 23 49 89 17780.0 22 46 83 16490.0 20 43 78 154

100.0 19 41 73 146150.0 15 33 59 117200.0 13 28 50 100250.0 12 25 45 89300.0 11 23 40 80350.0 10 21 37 74400.0 9 19 35 69450.0 8 18 32 65500.0 8 17 31 61

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 6

SIZING TABLES

Working ConditionsNatural gas - -

6-7" WC less than 2psi -

Pressure drop 0.500 WC [inch]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Natural Gas [ft3/h]

5.0 128 272 488 97110.0 88 187 335 66815.0 71 150 269 53620.0 60 128 231 45925.0 54 114 204 40730.0 48 103 185 36840.0 41 88 158 31550.0 37 78 140 27960.0 33 71 127 25370.0 31 65 117 23380.0 29 61 109 21790.0 27 57 102 203

100.0 25 54 97 192150.0 20 43 78 154200.0 17 37 66 132250.0 15 33 59 117300.0 14 30 53 106350.0 13 27 49 98400.0 12 25 46 91450.0 11 24 43 85500.0 11 23 40 80

Natural Gas <2psi

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 7

SIZING TABLES Natural Gas <2psi

Working ConditionsNatural gas - -

8" WC less than 2psi -

Pressure drop 3.000 WC [inch]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Natural Gas [ft3/h]

5.0 337 717 1287 256010.0 232 492 884 176015.0 186 395 710 141320.0 159 338 608 120925.0 141 300 539 107230.0 128 272 488 97140.0 109 233 418 83150.0 97 206 370 73760.0 88 187 335 66870.0 81 172 309 61480.0 75 160 287 57190.0 71 150 269 536

100.0 67 142 254 506150.0 54 114 204 407200.0 46 97 175 348250.0 41 86 155 308300.0 37 78 140 279350.0 34 72 129 257400.0 31 67 120 239450.0 30 63 113 224500.0 28 59 107 212

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 8

SIZING TABLES Natural Gas <2psi

Working ConditionsNatural gas - -

12-14" WC less than 2psi -

Pressure drop 6.000 WC [inch]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Natural Gas [ft3/h]

5.0 490 1043 1872 372510.0 337 717 1287 256015.0 271 575 1033 205620.0 232 492 884 176025.0 205 436 784 156030.0 186 395 710 141340.0 159 338 608 120950.0 141 300 539 107260.0 128 272 488 97170.0 118 250 449 89480.0 109 233 418 83190.0 103 218 392 780

100.0 97 206 370 737150.0 78 166 297 592200.0 67 142 254 506250.0 59 126 226 449300.0 54 114 204 407350.0 49 105 188 374400.0 46 97 175 348450.0 43 91 164 327500.0 41 86 155 308

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 9

SIZING TABLES Natural Gas 2psi - 1psi

Working ConditionsNatural gas - -

Inlet Pressure 2.000 [Psi]

Pressure Drop 1.000 [Psi]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Natural Gas [ft3/h]

5.0 1180 2510 4506 896810.0 811 1725 3097 616415.0 651 1385 2487 495020.0 557 1186 2129 423625.0 494 1051 1887 375430.0 448 952 1709 340240.0 383 815 1463 291250.0 340 722 1297 258060.0 308 654 1175 233870.0 283 602 1081 215180.0 263 560 1006 200190.0 247 525 943 1878

100.0 233 496 891 1774150.0 187 399 716 1424200.0 160 341 612 1219250.0 142 302 543 1080300.0 129 274 492 979350.0 118 252 453 901400.0 110 234 421 838450.0 103 220 395 786500.0 98 208 373 742

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 10

SIZING TABLES Natural Gas 5psi - 3.5psi

Working ConditionsNatural gas - -

Inlet Pressure 5.000 [Psi]

Pressure Drop 3.500 [Psi]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Natural Gas [ft3/h]

5.0 2457 5225 9381 1867010.0 1688 3591 6448 1283215.0 1356 2884 5178 1030420.0 1160 2468 4431 881925.0 1029 2187 3928 781630.0 932 1982 3559 708240.0 798 1696 3046 606150.0 707 1503 2699 537260.0 640 1362 2446 486770.0 589 1253 2250 447880.0 548 1166 2093 416690.0 514 1094 1964 3909

100.0 486 1033 1855 3692150.0 390 830 1490 2965200.0 334 710 1275 2538250.0 296 629 1130 2249300.0 268 570 1024 2038350.0 247 525 942 1875400.0 229 488 876 1744450.0 215 458 822 1636500.0 203 433 777 1546

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 11

SIZING TABLES

Working ConditionsPropane - -

Inlet Pressure 11 WC [inch]

Pressure Drop 0.500 WC [inch]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Propane [ft3/h]

5.0 208 443 795 158310.0 143 304 547 108815.0 115 244 439 87420.0 98 209 376 74825.0 87 185 333 66330.0 79 168 302 60040.0 68 144 258 51450.0 60 127 229 45560.0 54 115 207 41370.0 50 106 191 38080.0 46 99 177 35390.0 44 93 167 331

100.0 41 88 157 313150.0 33 70 126 251200.0 28 60 108 215250.0 25 53 96 191300.0 23 48 87 173350.0 21 44 80 159400.0 19 41 74 148450.0 18 39 70 139500.0 17 37 66 131

LP Gas (Propane) <2psi

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 12

SIZING TABLES LP Gas (Propane) 2psi -1 psi

Working ConditionsPropane - -

Inlet Pressure 2.000 [Psi]

Pressure Drop 1.000 [Psi]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Propane [ft3/h]

5.0 1915 4072 7312 1455110.0 1316 2799 5025 1000115.0 1057 2247 4035 803120.0 904 1924 3454 687325.0 802 1705 3061 609230.0 726 1545 2774 552040.0 622 1322 2374 472450.0 551 1172 2104 418760.0 499 1062 1906 379470.0 459 977 1754 349080.0 427 909 1631 324790.0 401 853 1531 3046

100.0 379 805 1446 2878150.0 304 647 1161 2311200.0 260 553 994 1978250.0 231 491 881 1753300.0 209 444 798 1588350.0 192 409 734 1461400.0 179 380 683 1359450.0 168 357 641 1275500.0 159 337 605 1205

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 13

SIZING TABLES LP Gas (Propane) 5psi -3.5 psi

Working ConditionsPropane - -

Inlet Pressure 5.000 [Psi]

Pressure Drop 3.500 [Psi]

Imperial diam. 3/8” 1/2” 3/4” 1”

Pipe [mm] 16 20 26 32

Length[ft] Flow Rate Propane [ft3/h]

5.0 3986 8477 15221 3029210.0 2740 5826 10462 2082015.0 2200 4679 8401 1671920.0 1883 4004 7190 1430925.0 1669 3549 6373 1268230.0 1512 3216 5774 1149140.0 1294 2752 4942 983550.0 1147 2439 4380 871660.0 1039 2210 3968 789870.0 956 2033 3651 726680.0 889 1892 3396 675990.0 835 1775 3187 6342

100.0 788 1677 3010 5991150.0 633 1346 2417 4811200.0 542 1152 2069 4117250.0 480 1021 1834 3649300.0 435 925 1661 3306350.0 400 851 1528 3042400.0 372 792 1422 2830450.0 349 743 1334 2655500.0 330 702 1260 2508

3249 Moody Parkway | Moody, AL 35004 | 800.355.6637 | Fax 800.462.6991| www.jonesstephens.com 14

SIZING TABLES

FITTING FLOWRATE DIRECTION VALUE

Wingback elbows

3.28

Press & NPT elbows

2.26

1.64

4.51

4.92

Couplings

1.03

Press & NPT tees

FITTINGS PRESSURE LOSSESIN EQUIVALENT PIPE LENGTH (ft)

NPT male couplings

3.28

NPT female couplings

3.28

Floor/Wall mountings

1.03