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PCA Design Method

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Page 1: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

PCA Design Method

Page 2: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

PCA Design Method

• Two failure modes considered:– Fatigue failure due to slab flexure– Erosion failure due to foundation compression

• Edge loads produce the worst stresses– Fatigue based on tensile stress due to edge loads

• Corner loads produce the worst deflections– Erosion based on deflections due to corner loads

2

Page 3: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Miner’s Hypothesis

3

Page 4: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Fatigue Model

.

4

Page 5: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Erosion Model

.

P =rateofworkp =contactpressure(psi)h =slabthickness(in)k =modulusofsubgradereaction(psi/in)C =1.0(granularsubbase),0.9(stabilizedsubbase)

.

5

Page 6: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Erosion Model

Notiedconcreteshoulder Tiedconcreteshoulder

6

Page 7: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Design Parameters

1. Concrete modulus of rupture (MR)

2. Modulus of subgrade reaction (k)

3. Design traffic volume

4. Axle load spectrum

7

Page 8: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Modulus of Subgrade Reaction

Design k Values for Untreated Subbases

Design k Values for Cement-Treated Subbases

8

Page 9: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Design Traffic Volume

V 365 ADT T D L G Y

DirectionDistribution

Factor

PercentTrucks

LaneDistribution

Factor

AverageDaily Traffic(two-way)

TrafficGrowth

Multiplier

9

DesignLife

Page 10: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Growth Factor (AASHTO)

n1 r 1G

r

10

AnnualGrowthRate

DesignLife

Page 11: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Growth Factor (PCA)

Y

2G 1 r

11

AnnualGrowthRate

DesignLife

Page 12: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Lane Distribution Factor

(AD

T) (D

) (G

)

12

Page 13: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Axle Load Spectrum

0

100

200

300

400

500

600

3000-6999 7000-7999 8000-11999

12000-15999

16000-17999

18000-19999

20000-21999

22000-23999

24000-25999

26000-29999

Single Axle Load (lbs)

Freq

uenc

y

13

Page 14: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Axle Load Spectrum

0

50

100

150

200

250

6000-11999

12000-17999

18000-23999

24000-29999

30000-31999

32000-33999

34000-35999

36000-37999

38000-39999

40000-41999

Tandem Axle Load (lbs)

Freq

uenc

y

14

Page 15: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Design Procedure1. Choose a trial slab thickness (h).2. For each axle load class:

a) Determine Ni for fatigue failure.b) Divide ni by Ni to determine fatigue damage factor di.c) Determine Ni for erosion failure.d) Divide ni by Ni to determine erosion damage factor di.

3. Sum fatigue and erosion damage factors over all of the axle load classes.

4. If both sums are less than 1 (life) your design is good; otherwise you need to increase your slab thickness.

15

Page 16: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Equivalent StressEquivalent Stress – No Concrete Shoulder

(Single Axle / Tandem Axle)Equivalent Stress – Concrete Shoulder

(Single Axle / Tandem Axle)

16

Page 17: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Load Safety Factor

Traffic Volume LSFHigh

(interstates, multilane highways) 1.2

Moderate(highways and arterials) 1.1

Low(collectors, residential streets) 1.0

Multiplication factor for axle loads

17

Page 18: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

18

Page 19: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Erosion Factor

Erosion Factor – Doweled Joints, Concrete Shoulder(Single Axle / Tandem Axle)

Erosion Factor – No Dowels, Concrete Shoulder (Single Axle / Tandem Axle)

19

Page 20: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Allowable RepetitionsConcrete Shoulder 20

Page 21: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Erosion Factor

Erosion Factor – Doweled Joints, No Concrete Shoulder(Single Axle / Tandem Axle)

Erosion Factor – No Dowels, No Concrete Shoulder (Single Axle / Tandem Axle)

21

Page 22: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Allowable RepetitionsNo Concrete Shoulder 22

Page 23: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Example Problem

23

Page 24: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Example

Four-lane rural interstate

Two-way ADT = 12,900 Trucks (T) = 19%

Growth rate (r) = 4%D = 0.5 (assumed)

Design life (Y) = 20 years

24

Page 25: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Traffic Growth Multiplier

Y 102G 1 r 1.04 1.5

25

Page 26: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Design Traffic Volume

V ADT D G 967512,900 0.5 1.5

26

Page 27: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Lane Distribution Factor

27

Page 28: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Design Traffic Volume

V 365 ADT T D L G Y12,900 0.19 0.5 0.81 201.5

V = 10,880,000 trucks

28

Page 29: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Example

Clay subgradek = 100 psi/in

4" untreated subbaseConcrete MR = 650 psi

Doweled JPCPAsphalt Shoulders

29

Page 30: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Modulus of Subgrade Reaction

Design k Values for Untreated Subbases

Design k Values for Cement-Treated Subbases

30

Page 31: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Axle Load Spectrum1,837,000

586,900

422,500307,200

235,800106,900 64,410 30,140 14,690 6,310

0

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1,400,000

1,600,000

1,800,000

2,000,000

12 14 16 18 20 22 24 26 28 30

Single Axle Load (kips)

31

Page 32: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Axle Load Spectrum

1,356,000

1,227,000

984,900

1,656,000

930,700 885,800

372,900

124,90042,870 21,320

0

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1,400,000

1,600,000

1,800,000

16 20 24 28 32 36 40 44 48 52

Tandem Axle Load (kips)

32

Page 33: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

33

Page 34: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

34

Page 35: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.5130650

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

35

Page 36: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Load Safety Factor

Traffic Volume LSFHigh

(interstates, multilane highways) 1.2

Moderate(highways and arterials) 1.1

Low(collectors, residential streets) 1.0

Multiplication factor for axle loads

36

Page 37: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

37

Page 38: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Equivalent StressEquivalent Stress – No Concrete Shoulder

(Single Axle / Tandem Axle)Equivalent Stress – Concrete Shoulder

(Single Axle / Tandem Axle)

38

Page 39: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

30 631036.0

2060.317 206/MR

39

Page 40: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

40

Page 41: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

30 27,00036.0

2060.317

6310 23.4

41

Page 42: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

3028262422

27,00077,000230,000

1,200,000

36.033.631.228.826.4

2060.317

631014,69030,14064,410106,900

23.419.113.15.4

42

Page 43: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

43

Page 44: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

3028262422

27,00077,000230,000

1,200,000unlimited

36.033.631.228.826.4

2060.317

631014,69030,14064,410106,900

23.419.113.15.40.0

= 61.0

44

Page 45: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

45

Page 46: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Equivalent StressEquivalent Stress – No Concrete Shoulder

(Single Axle / Tandem Axle)Equivalent Stress – Concrete Shoulder

(Single Axle / Tandem Axle)

46

Page 47: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295 192/MR

52 21,32062.4

47

Page 48: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

48

Page 49: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295

52 21,32062.4 1,100,000 1.9

49

Page 50: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295

5248

21,32042,870

62.457.6

1,100,000 1.9

50

Page 51: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

51

Page 52: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295

5248

21,32042,870

62.457.6

1,100,000unlimited

1.90.0

= 62.9

52

Page 53: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

3028262422

27,00077,000230,000

1,200,000unlimited

36.033.631.228.826.4

2060.317

631014,69030,14064,410106,900

23.419.113.15.40.0

53

Page 54: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Erosion Factor

Erosion Factor – Doweled Joints, No Concrete Shoulder(Single Axle / Tandem Axle)

Erosion Factor – No Dowels, No Concrete Shoulder (Single Axle / Tandem Axle)

54

Page 55: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

3028262422

27,00077,000230,000

1,200,000unlimited

36.033.631.228.826.4

2060.317

631014,69030,14064,410106,900

23.419.113.15.40.0

2.59

55

Page 56: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Allowable RepetitionsNo Concrete Shoulder 56

Page 57: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

3028262422

27,00077,000230,000

1,200,000unlimited

36.033.631.228.826.4

2060.317

631014,69030,14064,410106,900

23.419.113.15.40.0

2.59

1,500,000 0.4

57

Page 58: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

3028262422201816

27,00077,000230,000

1,200,000unlimited

36.033.631.228.826.428.021.619.2

2060.317

631014,69030,14064,410106,900235,800307,200422,500

23.419.113.15.40.0

2.59

1,500,0002,200,0003,500,0005,900,00011,000,00023,000,00064,000,000unlimited

0.40.70.91.11.01.00.50

= 6.158

Page 59: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295

5248

21,32042,870

62.457.6

1,100,000unlimited

1.90.0

59

Page 60: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Erosion Factor

Erosion Factor – Doweled Joints, No Concrete Shoulder(Single Axle / Tandem Axle)

Erosion Factor – No Dowels, No Concrete Shoulder (Single Axle / Tandem Axle)

60

Page 61: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295

5248

21,32042,870

62.457.6

1,100,000unlimited

1.90.0

2.79

61

Page 62: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

Allowable RepetitionsNo Concrete Shoulder 62

Page 63: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295

5248

21,32042,870

62.457.6

1,100,000unlimited

1.90.0

2.79

920,000 2.3

63

Page 64: PCA Design Method - The University of Memphis - PCA Meth… ·  · 2018-01-15PCA Design Method • Two failure modes considered: – Fatigue failure due to slab flexure – Erosion

9.51306501.2

XX

20

Design 1 – Four-lane rural interstate, dowels, asphalt shoulder

1920.295

5248444036322824

21,32042,870124,900372,900885,800930,700

1,656,000984,900

62.457.652.848.043.238.433.628.8

1,100,000unlimited

1.90.0

2.79

920,0001,500,0002,500,0004,600,0009,500,000

24,000,00092,000,000unlimited

2.32.95.08.19.33.91.80.0

= 38.964