p00558 coatings presentation external - final

17
innovative solutions for coatings KRATON POLYMERS

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Coatings Presentation External - FINAL

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  • innovative solutions for coatings

    KRATON POLYMERS

  • Outline

    Introduction

    Why Styrenic Block Copolymers?

    Applications

    High Performance Barrier Coatings

    Temporary Protective and Removable Decorative Coatings

    Roof Coatings

    Hot Melt Applied Thermoplastic Road Marking Paints

    Maskants for Chemical Milling

    2

  • Value Proposition

    Kratons thermoplastic, elastomeric polymer

    based coatings provide flexibility, impact

    resistance, air/water/chemical barrier

    properties, corrosion resistance and excellent

    adhesion onto a wide range of substrates.

    3

  • What is a Styrenic Block Copolymer (SBC)?

    SBC is a copolymer having two-phase structure of both hard segment and soft segment.

    It behaves like an elastomer at ambient temperature and can be dissolved in solvents for blending and processing.

    Hard PS Block

    Soft Rubber Block

    Hard PS Block

  • SBC Attributes for Coatings

    5

    Flexibility/Elasticity Cross-linkable

    Damping Electrical & thermal insulation

    Impact resistance/Toughness Compatibility with various oils

    Viscosity modification Transparency

    Low temperature performance Recyclability

    Chemical/Water Resistant Holds pigments well

    Compatibilization High coefficient of friction

    Adhesion on wide range of surfaces (polar & non-polar)

  • Applications

    High Performance Barrier Coatings

    Temporary Protective and Removable Decorative

    Coatings

    Roof Coatings

    Hot Melt Applied Thermoplastic Road

    Marking Paints

    Maskants for Chemical Milling

    6

  • High Performance Barrier Coatings

    Benefits

    Excellent water & air barrier

    Salt spray, chemical resistance, & corrosion resistance

    Superior adhesion to metal and non-polar substrates

    Elasticity to improve toughness

    Recommended Grades

    Polar substrates: FG1901, RP6670

    Non-polar substrates: G1643, A1536

    Application Examples

    Pipe

    Architectural

    Direct to metal

    Automotive

    Waterproofing

    Building envelope

    Concrete

    7

    Starting Formulation - 450 g/L VOC at 42% solids

    Component % Weight Example

    Kraton functionalized polymer 20.5% KratonTM FG1901

    Hydrocarbon resin (midblock) 20.5% EastotacTM H100

    Antioxidant 0.4% IrganoxTM 1010

    UV Stabilizer 0.3% TinuvinTM 328/770

    Solvent 39.4% Aromatic 100

    Solvent (Exempt) 19.1% PCBTF

  • Performance Test Data on FG1901 Formulation on 2 mil (50 micron) coating on cold rolled steel panel

    8

    Formulation exhibits superior salt spray resistance

    3500 hours salt spray under ASTM B117

    Loss of

  • Temporary Protective and Removable Decorative Coatings

    Benefits

    Moisture resistance

    Toughness to protect from damage

    High strength flexible films

    No residue when peeled/removed

    Easier to apply than car wrap films

    Can be tinted for decorative applications

    Recommended Grade

    G1643

    Application Examples

    Automotive

    Furniture

    Appliance & Household

    9

    Starting Formulation - 470 g/L VOC at 26% solids

    Component % Weight Example

    Kraton polymer 26.0% KratonTM G1643

    Antioxidant 0.2% IrganoxTM 1010

    Solvent 29.6% heptane

    Solvent (Exempt) 37.0% t-butyl acetate

    Solvent 7.4% xylene

    Viscosity @ 25o C, cps 240

  • Roof Coatings

    Benefits

    Superior water resistance (resists ponding)

    Extended application in humid, cold, and wet conditions

    Longer coating life

    Excellent adhesion to various roofing substrates

    Enables lower total installation costs

    Can be formulated to meet low VOC regulations or

    wider VOC formulation latitude

    Recommended Grade

    G1643

    Application examples

    Elastomeric roof coatings

    Primer for low surface energy materials

    Building envelope

    Mastics

    10

    Elastomeric Roof Coating

    Starting Formulation - 250 g/L VOC at 53% solids Component % Weight Example

    Kraton polymer 21.5% KratonTM G1643

    Hydrocarbon resin (endblock) 10.2% KristalexTM 3070

    Antioxidant 0.3% IrganoxTM 1010

    UV stabilizer 0.3% TinuvinTM 328/770

    Pigment 9.7% Ti-PureTM R-902

    Filler 11.4% ImerysTM MW100

    Solvent 14.1% Aromatic 100

    Solvent (Exempt) 32.5% PCBTF

  • Elastomeric Roof Coating Performance Data

    11

    Radiative Properties Coatings made with Kraton SEBS polymers

    exhibit excellent radiative properties. Testing

    has shown best in class initial reflectance and

    emittance. Samples prepared with the G1643

    starting point formulation showed the following:

    Reflectance: 0.89 ASTMC1549 Emittance: 0.88 ASTMC1371

    Dirt Pick Up Resistance Coatings made with Kraton polymers:

    exhibit excellent dirt pick up resistance for improved long term durability and

    reflectance

    have extremely low porosity and excellent water resistance

    Water and stains cant penetrate the coating surface easily so coating

    retains its color better

    have excellent UV resistance in roof coatings and resist yellowing and staining

    for better long term performance (G

    grades)

    Testing completed with coatings in an iron

    oxide slurry for 500 hours show a roof

    coating containing Kraton G1643 holds up

    better than a typical acrylic formulation.

    Acrylic standard G1643 coating

  • Hot Melt Applied Thermoplastic Road Marking Paints

    Benefits

    Improved abrasion

    Superior crack resistance

    Elasticity at elevated temperatures

    Flexibility at low temperatures

    Exceptional retro-reflection (UV stability)

    Balanced cohesion / adhesion

    Improved glass bead retention

    Excellent oil retention

    Hot melt stability

    12

    Recommended Grades

    G1652

    D1161

    Hot Melt Binder

    Starting Formulation - 0 g/L VOC at 100% solids Component % Weight Example

    Kraton polymer 17.6% KratonTM G1652

    Hydrocarbon resin 82.3% RegaliteTM R1100

    Blending conditions: the resin is molten, afterwards the polymer is added

    and stirred until a homogenous mixture is obtained. The blending is done

    in a glass reactor heated at 200oC.

  • Superior Erosion Resistance

    1.5 MM wheel passages

    4 MM wheel passages

    4 MM wheel passages

    Reference, initial KratonTM D 1161, initial Kraton G 1652, initial

    Kraton G 1652 Kraton D 1161 Reference

    Paint erosion: bitumen exposed

    No paint erosion: no bitumen visible

  • Maskants for Chemical Milling (Etching)

    Benefits

    Excellent chemical resistance against etching media

    Superior protection for metal substrates during chemical milling

    Excellent hydrolysis resistance, so milling performance is excellent

    Easy removal later with no residue

    Soluble in a wide range of common solvents

    Stable solutions with high solids content

    Easy application by dip or spray

    Films with high strength

    Can use SBS or SEBS depending on the milling solution

    Recommended Grades

    G1643 (use for lower viscosity and lower VOC formulations), D1101

    Application examples

    Aerospace

    14

  • Basic Formulating for Reduced VOCs

    15 Note: P-chlorobenzotrifluoride and T-Butyl Acetate are VOC Exempt in US and Canada.

  • For more information please visit:

    http://www.kraton.com/products/coatings/coatings.php

    16

  • Kraton, the Kraton logo and design, the Cariflex logo, Cariflex, Nexar and the Giving Innovators Their Edge tagline and, in some cases, their expression in other languages are trademarks of Kraton Performance Polymers, Inc. and are registered in many countries throughout the world.

    Publication Disclaimer:

    We believe the information set forth above to be true and accurate, but any findings, recommendations or suggestions that may be made in the foregoing text are without any warranty or guarantee whatsoever, and shall establish no legal duty or responsibility on the part of the authors or any Kraton Polymers entity. Kraton expressly disclaims any warranties and implied representations as to the commercial availability of any of its polymers, commercial or developmental. Kraton reserves the rights to withdraw any product from commercial availability and to make any changes to any existing commercial or developmental polymer. Furthermore, nothing set forth above shall be construed as a recommendation to use any product in any specific application or in conflict with any existing patent rights. All Kraton Polymers entities expressly disclaim any and all liability for any damages or injuries arising out of any activities relating in any way to this publication or the information set forth herein. 2014 Kraton Performance Polymers, Inc. All rights reserved.