ceramic epoxy presentation -- induron protective coatings
TRANSCRIPT
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Ceramic Epoxy Presentation
April 3, 2015
Welcome!!!!
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Induron Protective CoatingsLook Beneath the Surface
Founded: 1947Birmingham, AL
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“Look Beneath the Surface”Integrity
Respect
Reliability
Innovation“Reliable Protection through Innovative Coatings”
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Markets include:• Water Tanks• Water Treatment Plants• Waste Water Treatment Plants• Industrial Process and Floors• Ductile Iron Sewer Pipe• Power Transmission and Distribution
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• THIRTY PLUS YEARS IN USE. And Counting.• THOUSANDS OF MILES LINED. And Counting.• NUMBER ONE INDUSTRY-WIDE. And Holding.• No reported failures.
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CERAMIC TECHNOLOGY Now available to the rest of the Water/Wastewater Market
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Composition(100% solids products)
Ceramic Beads
SUBSTRATE
Proprietary EpoxyBinder and other pigments
(Hydrophobic Carbon)
No SolventNo VOC’sNo Haps
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INTRODUCING OUR REVOLUTIONARYNEW CERAMIC EPOXIES
Permasafe 100 Ceramic Epoxy
Permaclean 100 Ceramic Epoxy
Ceramasafe 90 Ceramic Epoxy
Ceramapure PL 90 Ceramic Epoxy
Ceramapure TL 70 Ceramic Epoxy
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Induron’s Ceramic Epoxies
ABSOLUTE MINIMAL UNDERCUTTING– Actually self-heals pinholes and spot corrosion– A-Rated cathodic disbondment
UNRIVALED FILM BUILD– Minimize the risk of holidays, and improve edge
protection, with up to 80 mils in a single coatULTRA-LOW PERMEABILITY– Keep corrosive liquids away from your substrate
NON-ABLATIVE SURFACE– Inhibits microbiological contamination and prevents
acidothiobacillus growth
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Performance CriteriaPERMACLEAN 100
• Impact Resistance: 80” pounds (7days)• Recoat: 24 hours – OK• Adhesion X-cut: 7 days – 5A• Salt Water @120’F: 10,500 hours – No effect• Fresh Water @ 120’F: 24,000 hours – No effect• 120’F NaOH: 24,000 hours – No effect• Salt Spray 5% NaCl:
• Scribed: 10,500 – 6 Rating (ASTM B- 117)• Non-scribed: 24,000 – No effect
• “A” rated Cathodic Disbondment• Perm rating < 1• NSF approved up to 50 mils
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Performance CriteriaPERMASAFE 100
–All the above (except NSF approval)
– Exceptional Hi-build: up to 80 mils per coat
– Jet fuel immersion: 3600 hours – No effect
–20% Sulfuric Acid: 3000 hours – No effect
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Permasafe 10050 – 100 mils
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Permasafe 100Superior Flexibility
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Permasafe 100Superior Flexibility
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Permaclean 100Impact Resistance
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Point Lookout MDMES Sludge Holding Tank
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Point Lookout MDMES Sludge Holding Tank
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Pt Lookout, MDMES Sludge Holding Tank
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Point Lookout MDMES Sludge Holding Tank
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Pt Lookout, MDMES Sludge Holding Tank
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Induron’s RecommendationInterior System – Field Apply
Shop Priming Shortcomings– Possible Peened Surface– Contamination of shop primer prior to field
coating application (fluid spills, tobacco, etc)
– Potential chalking and hardening of prime coat due to UV and/or heat exposure
– Potential for solvent entrapment in prime coat– Damage done to primer during transportation and
construction
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Aqua PA2 MM GST – Croydon, PA
Shop Primed
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Croydon TankField Spot Primed
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Croydon TankRoof Rafter Application
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Croydon GST TankRoof and Rafter Application
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Cedar Rapids, IAAluminum Dome– 25 mils DFT
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Cedar Rapids, IAAluminum Dome Interior
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Gainesville, GATWO 2MM CONCRETE TANKS
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Single Coat Application
• Ultra high film build (great barrier protection)• 100% solids - ZERO solvent, HAPS,VOCs
– No pinholes– No solvent entrapment
• No chance of delamination – No inter-coat adhesion problems– Great adhesion (substrate profile =/> 3.0 mils)
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Sandy Hook, NJWater Treatment Plant Application
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Sandy Hook, NJ - WTPSingle Coat Application
50 mils DFT
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Single Coat ApplicationSandy Hook, NJ - WTP
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Sandy Hook, NJ – WTPCompleted Project
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Mtn. Home TankSuperior Edge Protection
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Mtn. Home TankHard to reach areas
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Mtn. Home TankHi-voltage Holiday Testing
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Tanks….for your attention
Love your project…. Protect it with Induron.