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Operating Instructions

SINAMICS S210 converter

SIMOTICS S-1FK2 servomotor

01/2019Edition

Servo drive system SINAMICS S210

www.siemens.com/drives

SINAMICS/SIMOTICS

SINAMICS/SIMOTICS

SINAMICS S210 servo drive system

Operating Instructions

Firmware V5.2

01/2019A5E41702836B AC

Preface

Fundamental safety instructions 1

Description 2

Configuring 3Safety functions integrated in the drive 4

Installing 5Commissioning and diagnostics using the web server

6

Series commissioning 7

Diagnostics 8

Service and maintenance 9

Technical specifications 10

Dimension drawings 11Decommissioning and disposal 12

Ordering data 13

Parameters 14

Faults and alarms 15

Appendix A

Legal informationWarning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGERindicates that death or severe personal injury will result if proper precautions are not taken.

WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.

CAUTIONindicates that minor personal injury can result if proper precautions are not taken.

NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens productsNote the following:

WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

TrademarksAll names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AGDivision Digital FactoryPostfach 48 4890026 NÜRNBERGGERMANY

A5E41702836B ACⓅ 01/2019 Subject to change

Copyright © Siemens AG 2017 - 2019.All rights reserved

Preface

Changes in version 5.2 with respect to 5.1 SP1With version 5.2, in addition to new converters and motors, the drive system can now also be commissioned using Startdrive.

The new features are listed below.

New convertersNew frame sizes FSA … FSC for 3 AC 400 V with a power range from 0.4 kW … 7 kW

Permissible line supply voltages: 3 AC 200 V … 3 AC 480 V

Integrated line filter for the second environment, Category C3

New motors1FK2 motors for 3 AC 400 V in the following versions:

● High Dynamic 1FK2104 ... 1FK2106

● Compact 1FK2204 ... 1FK2210

Keeping the documentation safeThis documentation should be kept in a location where it can be easily accessed. Make the documentation available to the personnel responsible.

Target groupThese operating instructions are intended for persons who perform different tasks in the drive environment, e.g. for:

● Planning engineers

● Project engineers

● Machine manufacturers

● Commissioning engineers

● Electricians

● Installation personnel

● Service technician

● Warehouse personnel

SINAMICS S210 servo drive systemOperating Instructions, 01/2019, A5E41702836B AC 3

More informationInformation on the following topics is available at:

● Ordering documentation / overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals / information)

Additional information on drive technology (https://support.industry.siemens.com/cs/de/en/ps/13204)

If you have any questions relating to the technical documentation (e.g. suggestions, corrections) then please email them to the following address: Email (mailto:[email protected])

My supportInformation on how to produce individual contents for your own machine documentation based on Siemens contents is available under the link:

My support (https://support.industry.siemens.com/My/de/en/documentation)

Note

If you want to use this function, you must register once.

Later, you can log on with your login data.

Technical Support Country-specific telephone numbers for technical support are provided on the Internet under Contact:

Technical Support (https://support.industry.siemens.com)

Websites of third partiesThis publication contains hyperlinks to websites of third parties. Siemens does not take any responsibility for the contents of these websites or adopt any of these websites or their contents as their own, because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there. Use of these websites is at the risk of the person doing so.

Use of OpenSSLThis product contains software (https://www.openssl.org/) that has been developed by the OpenSSL project for use in the OpenSSL toolkit.

Preface

SINAMICS S210 servo drive system4 Operating Instructions, 01/2019, A5E41702836B AC

https://support.industry.siemens.com/cs/de/en/ps/13204https://support.industry.siemens.com/cs/de/en/ps/13204mailto:[email protected]://support.industry.siemens.com/My/de/en/documentationhttps://support.industry.siemens.comhttps://www.openssl.org/

This product contains cryptographic software (mailto:[email protected]) created by Eric Young.

This product contains software (mailto:[email protected]) developed by Eric Young.

Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design).

For this product, this means:The product does not process neither store any person-related data, only technical function data (e.g. time stamps). If the user links these data with other data (e.g. shift plans) or if he stores person-related data on the same data medium (e.g. hard disk), thus personalizing these data, he has to ensure compliance with the applicable data protection stipulations.

Preface


mailto:[email protected]:[email protected]

Preface


Table of contents

Preface .........................................................................................................................................................3

1 Fundamental safety instructions.................................................................................................................15

1.1 General safety instructions.....................................................................................................15

1.2 Equipment damage due to electric fields or electrostatic discharge ......................................22

1.3 Warranty and liability for application examples ......................................................................23

1.4 Industrial security ...................................................................................................................24

1.5 Residual risks of power drive systems ...................................................................................26

1.6 Fundamental safety instructions for Safety Integrated...........................................................27

2 Description..................................................................................................................................................29

2.1 System overview ....................................................................................................................30

2.2 The scope of supply for the system components...................................................................33

2.3 Motor ......................................................................................................................................352.3.1 Data on the rating plate..........................................................................................................37

2.4 Converter ...............................................................................................................................38

2.5 Connection systems...............................................................................................................43

2.6 Motor-converter combinations................................................................................................44

3 Configuring .................................................................................................................................................47

3.1 EMC-compliant installation of a machine or system ..............................................................473.1.1 Control cabinet .......................................................................................................................473.1.2 Cables ....................................................................................................................................483.1.3 Electromechanical components .............................................................................................50

3.2 Permissible line supplies and connection options..................................................................513.2.1 Connecting options for converters with 1 AC line connection ................................................523.2.2 Connecting options for converters with 3 AC line connection ................................................55

3.3 Configuring the motor.............................................................................................................583.3.1 Configuration sequence .........................................................................................................583.3.1.1 Clarify the drive type ..............................................................................................................593.3.1.2 Define the boundary conditions and incorporate them into the automation system...............593.3.1.3 Define the load case, calculate the maximum load torque and determine the motor ............59

3.4 Configuring the braking resistor .............................................................................................653.4.1 Calculating the braking energy...............................................................................................663.4.2 Requirements placed on the external braking resistor ..........................................................673.4.3 Connecting an external braking resistor.................................................................................69

3.5 DC link coupling .....................................................................................................................70

3.6 Application examples .............................................................................................................72


3.7 Establishing communication of the converter with the controller ...........................................73

3.8 Functions that require a license .............................................................................................74

4 Safety functions integrated in the drive ......................................................................................................75

4.1 Basic Functions......................................................................................................................764.1.1 Safe Torque Off (STO)...........................................................................................................774.1.2 Safe Stop 1 (SS1, time-controlled).........................................................................................804.1.3 Safe Brake Control (SBC) ......................................................................................................84

4.2 Extended Functions ...............................................................................................................874.2.1 Safe Torque Off (STO)...........................................................................................................884.2.2 Safe Brake Control (SBC) ......................................................................................................884.2.3 Safe Stop 1 (SS1) ..................................................................................................................884.2.3.1 Safe Stop 1 with acceleration monitoring (SS1-a) .................................................................894.2.3.2 Safe Stop 1 with braking ramp monitoring (SS1-r).................................................................914.2.4 Safe Stop 2 (SS2) ..................................................................................................................934.2.4.1 SS2 with acceleration monitoring (SS2-a) .............................................................................944.2.4.2 SS2 with braking ramp monitoring (SS2-r).............................................................................964.2.5 Safe Operating Stop (SOS)....................................................................................................974.2.6 Safely-Limited Speed (SLS)...................................................................................................994.2.6.1 SLS with a speed level.........................................................................................................1004.2.6.2 SLS with switchover of speed levels ....................................................................................1014.2.6.3 SLS with variable speed limit value......................................................................................1034.2.6.4 Additional functional features ...............................................................................................1044.2.7 Safe Speed Monitor (SSM) ..................................................................................................1054.2.8 Safe Direction (SDI) .............................................................................................................1064.2.9 Safely-Limited Acceleration (SLA) .......................................................................................1084.2.10 Safe Brake Test (SBT) .........................................................................................................1104.2.11 Safe Acceleration Monitor (SAM).........................................................................................1134.2.12 Safe Brake Ramp (SBR) .....................................................................................................115

4.3 Configuring safety functions.................................................................................................118

4.4 Responses to safety faults and alarms ................................................................................1194.4.1 Discrepancy at the inputs of the F-DI...................................................................................1204.4.2 Acknowledging alarms and/or faults and switching on the motor again...............................122

4.5 Response times ...................................................................................................................1234.5.1 Reaction times of Safety Integrated Basic Functions...........................................................1234.5.1.1 Control of the Safety Integrated Basic Functions via terminals............................................1234.5.1.2 Control of the Safety Integrated Basic Functions via PROFIsafe ........................................1254.5.2 Response times of Safety Integrated Extended Functions ..................................................1264.5.2.1 Controlling Safety Integrated Extended Functions via PROFIsafe ......................................126

4.6 Acceptance - completion of commissioning .........................................................................1274.6.1 Acceptance tests – Basic Functions.....................................................................................1294.6.1.1 STO acceptance test............................................................................................................1294.6.1.2 Acceptance test SS1............................................................................................................1314.6.1.3 SBC acceptance test............................................................................................................1324.6.2 Acceptance tests Extended Functions .................................................................................132

4.7 Information pertaining to component replacements .............................................................133

4.8 Functional safety ..................................................................................................................136

Table of contents


4.9 Machinery Directive..............................................................................................................137

5 Installing ...................................................................................................................................................139

5.1 Safety instructions................................................................................................................139

5.2 Installing the motor...............................................................................................................1405.2.1 Checklists prior to assembly ................................................................................................1405.2.2 Mounting instructions for the motor......................................................................................1415.2.3 Attaching the output elements..............................................................................................142

5.3 Installing the converter .........................................................................................................1445.3.1 Installation conditions...........................................................................................................1445.3.2 Dimensions and drilling dimensions.....................................................................................146

5.4 Connecting the converter and the motor..............................................................................1485.4.1 Cable lengths .......................................................................................................................1485.4.2 Connecting a MOTION-CONNECT cable at the motor........................................................1505.4.3 Connecting the converter .....................................................................................................1555.4.4 Converters with 1 AC line connection ..................................................................................1595.4.4.1 Connecting the MOTION-CONNECT cable to the converter ...............................................1595.4.4.2 Connecting the converter to the line supply ........................................................................1615.4.4.3 Connecting an external braking resistor...............................................................................1625.4.5 Converter with 3 AC line connection ....................................................................................1635.4.5.1 Connecting the MOTION-CONNECT cable to the converter ...............................................1635.4.5.2 Connecting the converter to the line supply .........................................................................1655.4.5.3 DC link cabling .....................................................................................................................1675.4.5.4 Connecting the line cabling and DC link coupling ................................................................1685.4.5.5 Connecting an external braking resistor...............................................................................1705.4.6 Additional connections at 1 AC / 3 AC converters ...............................................................1715.4.6.1 Connecting digital inputs and the external 24 V supply .......................................................1715.4.6.2 Connecting service interface and PROFINET......................................................................1735.4.7 Connection example ............................................................................................................1745.4.8 Connection example of the Failsafe Digital Input.................................................................176

6 Commissioning and diagnostics using the web server.............................................................................177

6.1 Fundamentals ......................................................................................................................1786.1.1 Accessing the web server ....................................................................................................1786.1.2 Users and access rights.......................................................................................................1796.1.3 Dialog screen forms in the web server.................................................................................1816.1.4 Changing parameter values .................................................................................................1826.1.5 Logging on for the first time and assigning an administrator password ...............................1836.1.6 Login/logout..........................................................................................................................1866.1.7 Start page of the web server ................................................................................................1886.1.7.1 Navigating in the web server................................................................................................1896.1.7.2 Calling Support information..................................................................................................1906.1.7.3 Using the control panel ........................................................................................................1916.1.7.4 Saving data in a non-volatile fashion ...................................................................................193

6.2 Commissioning using the web server ..................................................................................1946.2.1 Assigning the drive name.....................................................................................................1966.2.2 Adapting the direction of rotation of the motor .....................................................................1976.2.3 Performing One Button Tuning ............................................................................................1986.2.4 Setting limits.........................................................................................................................2016.2.5 Setting the brake control ......................................................................................................202

Table of contents


6.2.6 Configuring digital inputs......................................................................................................2046.2.7 Adapting parameters............................................................................................................2066.2.7.1 Configuring the parameter list ..............................................................................................2076.2.7.2 Changing the parameter value.............................................................................................2096.2.7.3 Filtering the parameter list....................................................................................................2096.2.8 Electronic weight counterbalance for a vertical axis ............................................................210

6.3 Commissioning Safety Integrated ........................................................................................2116.3.1 Overview of Safety Integrated commissioning .....................................................................2126.3.2 Commissioning Safety Integrated ........................................................................................2156.3.2.1 Overview ..............................................................................................................................2156.3.2.2 Function selection ................................................................................................................2166.3.2.3 Commissioning Basic Functions ..........................................................................................2186.3.2.4 Commissioning Extended Functions....................................................................................2196.3.2.5 Commissioning the control...................................................................................................2216.3.2.6 Test stop (forced checking procedure).................................................................................2236.3.2.7 Acceptance test mode..........................................................................................................2246.3.2.8 Finalizing commissioning .....................................................................................................2256.3.2.9 Safety password...................................................................................................................2266.3.3 Checking existing Safety settings in the read-only mode.....................................................2276.3.4 Changing Safety settings .....................................................................................................2296.3.5 Safety diagnostics ................................................................................................................230

6.4 Diagnostic functions .............................................................................................................2326.4.1 Display messages ................................................................................................................2326.4.1.1 Filtering messages ...............................................................................................................2336.4.2 Display drive status ..............................................................................................................2346.4.3 Displaying communication settings ......................................................................................235

6.5 Backup and restore ..............................................................................................................2376.5.1 Backing up parameters ........................................................................................................2386.5.2 Restoring externally backed-up parameter settings.............................................................2396.5.3 Restoring factory settings.....................................................................................................239

6.6 System settings in the web server .......................................................................................2406.6.1 Settings ................................................................................................................................2406.6.1.1 Setting or changing user accounts.......................................................................................2406.6.1.2 Configuring the IP connection ..............................................................................................2436.6.1.3 Configuring the system time.................................................................................................2456.6.2 Updating the firmware via the web server............................................................................2466.6.3 Using functions that require a license ..................................................................................248

7 Series commissioning...............................................................................................................................253

8 Diagnostics ...............................................................................................................................................255

8.1 Status displays and operating elements on the converter ...................................................2558.1.1 Status display via LEDs .......................................................................................................256

8.2 Message classes in accordance with PROFIdrive ...............................................................258

8.3 Alarms ..................................................................................................................................261

8.4 Faults ...................................................................................................................................262

9 Service and maintenance .........................................................................................................................263

9.1 Service and maintenance for the motor ...............................................................................263

Table of contents


9.1.1 Replacing the motor bearings ..............................................................................................2659.1.2 Replacing the motor .............................................................................................................266

9.2 Service and maintenance for the converter .........................................................................2689.2.1 Converter firmware update...................................................................................................2689.2.2 Reset converter/password - restore the state when originally delivered..............................2709.2.3 Replacing fans - only for converters with 3 AC line connection ...........................................2739.2.4 Replacing the converter in a spare part scenario.................................................................2749.2.4.1 Replacing the converter with memory card..........................................................................2749.2.4.2 Replacing the converter without memory card.....................................................................276

10 Technical specifications............................................................................................................................279

10.1 Technical data and properties of the motor..........................................................................27910.1.1 Technical features................................................................................................................27910.1.2 Permissible environmental conditions for the motor ............................................................28010.1.3 Cooling .................................................................................................................................28210.1.4 Derating factors....................................................................................................................28310.1.5 Degree of protection.............................................................................................................28310.1.6 Balancing .............................................................................................................................28510.1.7 Vibration response ...............................................................................................................28510.1.8 Shaft extension ....................................................................................................................28610.1.9 Radial eccentricity, concentricity and axial eccentricity........................................................28710.1.10 Axial and radial forces..........................................................................................................28810.1.11 Available encoders...............................................................................................................29410.1.12 Brake data............................................................................................................................29510.1.13 Technical data and characteristics 1FK2 High Dynamic......................................................29610.1.13.1 1FK2102-0AG ......................................................................................................................29610.1.13.2 1FK2102-1AG ......................................................................................................................29810.1.13.3 1FK2103-2AG ......................................................................................................................29910.1.13.4 1FK2103-4AG ......................................................................................................................30010.1.13.5 1FK2104-4AK.......................................................................................................................30110.1.13.6 1FK2104-5AK.......................................................................................................................30210.1.14 Technical data and characteristics 1FK2 Compact..............................................................30310.1.14.1 1FK2203-2AG ......................................................................................................................30310.1.14.2 1FK2203-4AG ......................................................................................................................30410.1.14.3 1FK2204-5AF.......................................................................................................................30510.1.14.4 1FK2204-5AK.......................................................................................................................30610.1.14.5 1FK2204-6AF.......................................................................................................................307

10.2 Technical specifications of the converter .............................................................................30810.2.1 Electromagnetic compatibility according to EN61800-3.......................................................31010.2.2 Permissible ambient conditions............................................................................................31110.2.3 General data ........................................................................................................................31310.2.4 Specific data of the converter with 1 AC line connection .....................................................31510.2.5 Specific data of the converter with 3 AC line connection .....................................................316

10.3 Technical data and properties of the connection system .....................................................318

11 Dimension drawings .................................................................................................................................321

11.1 Dimension drawings of motor...............................................................................................321

11.2 Dimension drawings of converter.........................................................................................327

Table of contents


12 Decommissioning and disposal ................................................................................................................331

13 Ordering data............................................................................................................................................333

13.1 Ordering data of the motor ...................................................................................................333

13.2 Ordering data of the converter .............................................................................................335

13.3 Connection cables between the motor and the converter....................................................336

13.4 Accessories..........................................................................................................................33913.4.1 Memory cards ......................................................................................................................33913.4.2 Connectors and cables for line and DC link cabling.............................................................34013.4.3 PROFINET patch cable........................................................................................................34113.4.4 External line filter..................................................................................................................34113.4.5 Cabinet bushing via mounting flange ...................................................................................34113.4.6 Degree of protection kit IP65 for the motor ..........................................................................342

13.5 Spare parts...........................................................................................................................34313.5.1 Connector set for converters with 1 AC line connection - 6SL3260-2DB00-0AA0...............34313.5.2 Connector set for converters with 3 AC line connection - 6SL3260-2DB10-0AA0...............346

14 Parameters ...............................................................................................................................................349

14.1 Parameter overview .............................................................................................................349

14.2 List of parameters ................................................................................................................352

15 Faults and alarms .....................................................................................................................................419

15.1 Overview of faults and alarms..............................................................................................419

15.2 List of faults and alarms .......................................................................................................421

A Appendix...................................................................................................................................................539

A.1 Communication telegrams ...................................................................................................539A.1.1 Standard telegrams..............................................................................................................539A.1.2 Supplementary telegrams ....................................................................................................541A.1.3 PROFIsafe Telegrams .........................................................................................................542A.1.4 Bit assignments of the process data ....................................................................................542A.1.4.1 Control word 1 and status word 1 ........................................................................................543A.1.4.2 Control word 2 and status word 2 ........................................................................................543A.1.4.3 Encoder-1 control word and encoder-1 status word ............................................................544A.1.4.4 Safety control word 1 and safety status word 1 ...................................................................544A.1.4.5 Safety control word 2 and safety status word 2 ...................................................................545A.1.4.6 Safety control word 1B and safety status word 1B ..............................................................546A.1.4.7 Safety status word 2B .........................................................................................................546A.1.4.8 Safety control word 3B and safety status word 3B...............................................................547A.1.4.9 Message word......................................................................................................................547

A.2 What is the difference between the Emergency Off and Emergency Stop functions?.........548

A.3 Directives and standards......................................................................................................549A.3.1 Directives, standards and certificates for the converter .......................................................549A.3.2 Directives, standards and certificates for the motor .............................................................550

A.4 Certifications ........................................................................................................................553

A.5 Certificates for the secure data transfer ...............................................................................554A.5.1 Certificate standard configuration ........................................................................................555

Table of contents


A.5.2 Your own certificates............................................................................................................560

A.6 List of abbreviations .............................................................................................................561

Index.........................................................................................................................................................565

Table of contents


Table of contents


Fundamental safety instructions 11.1 General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.● Only work on electrical devices when you are qualified for this job. ● Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety: 1. Prepare for disconnection. Notify all those who will be affected by the procedure.2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.3. Wait until the discharge time specified on the warning labels has elapsed. 4. Check that there is no voltage between any of the power connections, and between any of

the power connections and the protective conductor connection.5. Check whether the existing auxiliary supply circuits are de-energized.6. Ensure that the motors cannot move.7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING

Risk of electric shock and fire from supply networks with an excessively high impedance

Excessively low short-circuit currents can lead to the protective devices not tripping or tripping too late, and thus causing electric shock or a fire.● In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the

short-circuit current at the point where the inverter is connected to the line supply at least meets the minimum requirements for the response of the protective device used.

● You must use an additional residual-current device (RCD) if a conductor-ground short circuit does not reach the short-circuit current required for the protective device to respond. The required short-circuit current can be too low, especially for TT supply systems.


WARNING

Risk of electric shock and fire from supply networks with an excessively low impedance

Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.● Ensure that the prospective short-circuit current at the line terminal of the inverter does not

exceed the breaking capacity (SCCR or Icc) of the protective device used.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.● Ground the device in compliance with the applicable regulations.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may carry a hazardous voltage that might result in serious injury or death.● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.

WARNING

Electric shock due to damaged motors or devices

Improper handling of motors or devices can damage them.

Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. ● Ensure compliance with the limit values specified in the technical data during transport,

storage and operation. ● Do not use any damaged motors or devices.

Fundamental safety instructions1.1 General safety instructions


WARNING

Electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields.● As a minimum, connect cable shields and the cores of cables that are not used at one end

at the grounded housing potential.

WARNING

Arcing when a plug connection is opened during operation

Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death.● Only open plug connections when the equipment is in a voltage-free state, unless it has

been explicitly stated that they can be opened in operation.

WARNING

Electric shock due to residual charges in power components

Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury.● Wait for 5 minutes before you check that the unit really is in a no-voltage condition and start

work.

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of fire and smoke. This can result in serious personal injury or property damage. ● Install built-in units in a suitable metal cabinet in such a way that personnel are protected

against fire and smoke, or take other appropriate measures to protect personnel.● Ensure that smoke can only escape via controlled and monitored paths.



WARNING

Active implant malfunctions due to electromagnetic fields

Inverters generate electromagnetic fields (EMF) in operation. People with active implants in the immediate vicinity of this equipment are at particular risk.● As the operator of an EMF-emitting installation, assess the individual risks of persons with

active implants. The following clearances are usually adequate:– No clearance to closed control cabinets and shielded MOTION-CONNECT supply

cables– Forearm length (approx. 35 cm clearance) to distributed drive systems and open

control cabinets

WARNING

Active implant malfunctions due to permanent-magnet fields

Even when switched off, electric motors with permanent magnets represent a potential risk for persons with heart pacemakers or implants if they are close to converters/motors. ● If you have a heart pacemaker or implant, maintain the minimum distance specified in the

Chapter "Technical data".● When transporting or storing permanent-magnet motors always use the original packing

materials with the warning labels attached. ● Clearly mark the storage locations with the appropriate warning labels.● IATA regulations must be observed when transported by air.

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the immediate vicinity of components, they may cause the equipment to malfunction. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage.● If you come closer than around 2 m to such components, switch off any radios or mobile

phones.● Use the "SIEMENS Industry Online Support app" only on equipment that has already been

switched off.



NOTICE

Damage to motor insulation due to excessive voltages

When operated on systems with grounded line conductor or in the event of a ground fault in the IT system, the motor insulation can be damaged by the higher voltage to ground. If you use motors that have insulation that is not designed for operation with grounded line conductors, you must perform the following measures:● IT system: Use a ground fault monitor and eliminate the fault as quickly as possible.● TN or TT systems with grounded line conductor: Use an isolating transformer on the line

side.

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems. ● Ensure compliance with the specified minimum clearance as ventilation clearance for the

respective component.

WARNING

Unrecognized dangers due to missing or illegible warning labels

Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death.● Check that the warning labels are complete based on the documentation.● Attach any missing warning labels to the components, where necessary in the national

language.● Replace illegible warning labels.

NOTICE

Device damage caused by incorrect voltage/insulation tests

Incorrect voltage/insulation tests can damage the device.● Before carrying out a voltage/insulation check of the system/machine, disconnect the

devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.



WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. ● Observe the information in the appropriate product documentation before commissioning.● Carry out a safety inspection for functions relevant to safety on the entire system, including

all safety-related components.● Ensure that the safety functions used in your drives and automation tasks are adjusted and

activated through appropriate parameterizing. ● Perform a function test.● Only put your plant into live operation once you have guaranteed that the functions relevant

to safety are running correctly.

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.● Protect the parameterization (parameter assignments) against unauthorized access.● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or

emergency off.

WARNING

Injury caused by moving or ejected parts

Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death.● Remove any loose parts or secure them so that they cannot be flung out.● Do not touch any moving parts.● Safeguard all moving parts using the appropriate safety guards.

WARNING

Fire due to inadequate cooling

Inadequate cooling can cause the motor to overheat, resulting in death or severe injury as a result of smoke and fire. This can also result in increased failures and reduced service lives of motors. ● Comply with the specified cooling requirements for the motor.



WARNING

Fire due to incorrect operation of the motor

When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire and smoke. This can result in severe injury or death. Further, excessively high temperatures destroy motor components and result in increased failures as well as shorter service lives of motors.● Operate the motor according to the relevant specifications.● Only operate the motors in conjunction with effective temperature monitoring.● Immediately switch off the motor if excessively high temperatures occur.

CAUTION

Burn injuries caused by hot surfaces

In operation, the motor can reach high temperatures, which can cause burns if touched.● Mount the motor so that it is not accessible in operation.

Measures when maintenance is required:● Allow the motor to cool down before starting any work.● Use the appropriate personnel protection equipment, e.g. gloves.



1.2 Equipment damage due to electric fields or electrostatic dischargeElectrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Equipment damage due to electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.● Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil.

● Only touch components, modules and devices when you are grounded by one of the following methods:– Wearing an ESD wrist strap– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

● Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Fundamental safety instructions1.2 Equipment damage due to electric fields or electrostatic discharge


1.3 Warranty and liability for application examplesApplication examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment.

Fundamental safety instructions1.3 Warranty and liability for application examples


1.4 Industrial security

NoteIndustrial security

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the Internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit:

Industrial Security (http://www.siemens.com/industrialsecurity)

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at:

Industrial Security (http://www.siemens.com/industrialsecurity)

Further information is provided on the Internet:

Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/view/108862708)

Fundamental safety instructions1.4 Industrial security


http://www.siemens.com/industrialsecurityhttp://www.siemens.com/industrialsecurityhttps://support.industry.siemens.com/cs/ww/en/view/108862708https://support.industry.siemens.com/cs/ww/en/view/108862708

WARNING

Unsafe operating states resulting from software manipulation

Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.● Keep the software up to date. ● Incorporate the automation and drive components into a holistic, state-of-the-art industrial

security concept for the installation or machine.● Make sure that you include all installed products into the holistic industrial security concept.● Protect files stored on exchangeable storage media from malicious software by with

suitable protection measures, e.g. virus scanners.● Protect the drive against unauthorized changes by activating the "know-how protection"

drive function.

Fundamental safety instructions1.4 Industrial security


1.5 Residual risks of power drive systemsWhen assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system:

1. Unintentional movements of driven machine or system components during commissioning, operation, maintenance, and repairs caused by, for example,

– Hardware and/or software errors in the sensors, control system, actuators, and cables and connections

– Response times of the control system and of the drive

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– Parameterization, programming, cabling, and installation errors

– Use of wireless devices/mobile phones in the immediate vicinity of electronic components

– External influences/damage

– X-ray, ionizing radiation and cosmic radiation

2. Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example:

– Component failure

– Software errors



3. Hazardous shock voltages caused by, for example:

– Component failure

– Influence during electrostatic charging

– Induction of voltages in moving motors


– Condensation/conductive contamination


4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close

5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly

6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network

For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation.

Fundamental safety instructions1.5 Residual risks of power drive systems


1.6 Fundamental safety instructions for Safety Integrated

Additional safety instructions and residual risksAdditional safety information and residual risks not specified in this section are included in the relevant sections of this Function Manual.

DANGER

Risk minimization through Safety Integrated

Safety Integrated can be used to minimize the level of risk associated with machines and plants. Machines and plants can only be operated safely in conjunction with Safety Integrated, however, when the machine manufacturer: ● Precisely knows and observes this technical user documentation - including the

documented limitations, safety information and residual risks.● Carefully constructs and configures the machine/plant. A careful and thorough acceptance

test must then be performed by qualified personnel and the results documented.● Implements and validates all the measures required in accordance with the machine/plant

risk analysis by means of the programmed and configured Safety Integrated Functions or by other means.

The use of Safety Integrated does not replace the machine/plant risk assessment carried out by the machine manufacturer as required by the EC machinery directive. In addition to using Safety Integrated Functions, further risk reduction measures must be implemented.

NOTICE

Danger to life as a result of inactive Safety Integrated Functions after powering up

The Safety Integrated Functions are only activated after the system has completely powered up. System startup is a critical operating state with increased risk. When accidents occur, this can result in death or severe injury.● Make sure that the machine is safe during the system start-up.

WARNING

Danger to life as a result of undesirable motor movement when automatically restarting

The Emergency Stop function must bring the machine to a standstill according to Stop Category 0 or 1 (STO or SS1) (EN 60204-1). It is not permissible that the motor automatically restarts after an Emergency Stop, as this represents danger to life as a result of the associated undesirable motor motion. When individual safety functions (Extended Functions) are deactivated, an automatic restart is permitted under certain circumstances depending on the risk analysis (except when Emergency Stop is reset). An automatic start is permitted when a protective door is closed, for example.● For the cases listed above, ensure that an automatic restart is absolutely not possible.

Fundamental safety instructions1.6 Fundamental safety instructions for Safety Integrated


WARNING

Danger to life as a result of undesirable motor motion when the system powers up and the drives are activated after changing or replacing hardware and/or software

After hardware and/or software components have been modified or replaced, it is only permissible for the system to run up and the drive to be activated with the protective devices closed. Personnel shall not be present within the danger zone.● It may be necessary to carry out a partial or complete acceptance test or a simplified

functional test after having made certain changes or replacements.● Before personnel may re-enter the hazardous area, all of the drives should be tested to

ensure that they exhibit stable control behavior by briefly moving them in both the plus and minus directions (+/-).

● When switching on carefully observed the following:The Safety Integrated Functions are only available and can only be selected after the system has completely powered up.

WARNING

Converter operation despite active messages

With activated safety functions, there are a number of system messages that still permit the drive to be traversed. In these cases, you must ensure that the causes of the messages are corrected immediately. Example:● F13000 licensing is insufficient

Purchase the license required for operation of the Extended Functions or activate a Trial License.

Fundamental safety instructions1.6 Fundamental safety instructions for Safety Integrated


Description 2The components described in this manual – motor, converter and associated connection cables – are optimally tailored to one another and thereby facilitate the installation and commissioning in a few steps.

The commissioning and diagnostics are performed with a PC or notebook (commissioning device) via the web server integrated in the converter. A separate commissioning program or diagnostics tool is not required.

Correct usageThe components are intended for industrial and commercial use in industrial networks.

The motor is only approved for operation with a converter.

Typical applications● Robots and handling systems

● Packaging, plastics and textile machines

● Wood, glass, ceramics and stone working machines

● Printing machines


2.1 System overviewThe drive system comprises the following system components tailored to one another:

● SINAMICS S210 converter

● SIMOTICS S-1FK2 motor

● OCC MOTION-CONNECT cable

The converter and the motor are optimally tailored to one another and are intended for use with a higher-level controller (PLC). Connection to the controller is via PROFINET:

Prefabricated MOTION-CONNECT cables in various lengths are available to simply connect the motor to the converter and to ensure safe and reliable operation.

Figure 2-1 System

Description2.1 System overview


Figure 2-2 System components and accessories for converters with 1 AC line connection

① Fuse or circuit breaker ⑨ OCC connection cable for motor, motor holding brake and encoder

② Line contactor (optional) ⑩ Shield clamp③ Line filter (optional) ⑪ Shield plate④ External braking resistor (optional) ⑫ 24 V power supply⑤ Shaft sealing ring for IP65 (optional) ⑬ SD memory card (optional)⑥ 1FK2 servomotor ⑭ Commissioning device⑦ OCC extension cable (optional) ⑮ Controller, e.g. SIMATIC S7-1500⑧ Mounting flange for control cabinet

bushing (optional) ⑯X1: Connector for line cabling - optionX3: Connector for DC link cabling - option



Figure 2-3 System components and accessories for converters with 3 AC line connection



2.2 The scope of supply for the system componentsYou must order the components individually.

MotorIncluded in the scope of supply:

● A "Safety instructions" sheet

● A sheet referencing links to product information

● A second rating plate

ConverterThe components listed below are included in the scope of delivery:

For all converters:● A "Safety instructions" sheet

● The Quick Installation Guide (English)

● A warning label for affixing in the control cabinet

● X2: Connector for motor connection

● X107: Connector for motor holding brake

● X124: Connector for 24 V DC supply voltage

● X130: Connector for digital inputs

For converters with 1 AC line connection● Shield plate

● X1: Connector for line connection and external braking resistor (jumper for internal braking resistor is included)

For converters with 3 AC line connection● For FSA,

FSB and FSC, the shield connection is integrated in the converter itself.

● X1: Connector for line connection

● X4: Connector for external braking resistor (jumper for internal braking resistor is included)

Note

All connectors are designed so that they cannot be inadvertently interchanged.

Description2.2 The scope of supply for the system components


MOTION-CONNECT cable (OCC cable)The scope of supply for the prefabricated MOTION-CONNECT cables includes:

● The MOTION-CONNECT cable with assembled connectors for connecting to motors and encoders

● A shield clamp for the connection of the shield to the shield plate of the converter

● A safety data sheet

Details on the OCC MOTION-CONNECT cables can be found in the following Section: Connection cables between the motor and the converter (Page 336).

Optional accessoriesThe optional accessories are listed in the following Section:

Accessories (Page 339).

Description2.2 The scope of supply for the system components


2.3 MotorThe SIMOTICS S-1FK2, called "1FK2" in the following, is a permanent-magnet compact synchronous motor with an integrated encoder and a high degree of protection.

The 1FK2 meets the requirements of standards EN 60034 and EN 60204-1 - and complies with the Low-Voltage Directive 2014/35/EU.

WARNING

Malfunction of active implants due to magnetic and electrical fields

Electric motors pose a danger to people with active medical implants, e.g. heart pacemakers, who come close to these motors. ● If you are affected, stay a minimum distance of 300 mm from the motors (tripping threshold

for static magnetic fields of 0.5 mT according to Directive 2013/35/EU).

Dynamic versions● 1FK21 "High Dynamic" with low moment of inertia for a maximum acceleration capability in

applications involving low load moments of inertia

● 1FK22 "Compact" with average moment of inertia and precise positioning and synchronousoperation characteristics for applications with a high and variable load moment of inertia

Torque range● 0.16 Nm … 2.4 Nm for a 230 V 1 AC line supply

● 1.3 Nm … 40 Nm for a 3 AC 400 V line supply

Degree of protection● IP64

● IP65 with a radial shaft sealing ring to protect against spray water

For additional information on the degree of protection, see Chapter:"Degree of protection (Page 283)"

CoolingThe 1FK2 is a non-ventilated motor.

The motor thermal losses are dissipated by thermal conduction, thermal radiation and natural convection.

If the ambient temperature exceeds 40 °C (104 °F) or the installation altitude 1000 meters above sea level, you must reduce torque and power of the motor (derating).

Information on derating can be found in Chapter:"Derating factors (Page 283)"

Description2.3 Motor


When mounting the motor, carefully observe the specifications in Chapter:"Cooling (Page 282)"

Bearing versionThe motors have deep groove ball bearings with life-long lubrication.

The average bearing service life is designed for 25000 operating hours.

The motors have spring-loaded bearings in the NDE direction. For version with holding brake, the NDE bearing is a locating bearing.

The permissible axial and radial forces can be found in the technical data in Chapter:"Axial and radial forces (Page 288)"

Shaft extension● Cylindrical shaft without feather key

● Cylindrical shaft with feather key (half-key balancing)

For additional information, see Chapter:"Shaft extension (Page 286)"

EncoderThe encoder resolution is 22 bit per revolution (singleturn). An optional multiturn encoder is available that is equipped with an additional 12-bit revolution counter (traversing range of 4096 revolutions).

The encoder designations are as follows:

● AS22DQC: Absolute encoder, singleturn, 22 bit

● AM22DQC: Absolute encoder 22 bit + 12 bit multiturn

For additional information, see Chapter:"Available encoders (Page 294)"

Holding brakeThe 1FK2 servomotor is available with integrated holding brake.

The holding brake closes in the current-free state and locks the motor shaft at a standstill. When current flows, the holding brake opens and releases the motor shaft.

SINAMICS S210 controls the holding brake without any additional devices.

The holding brake is not a working brake for braking the rotating motor. Limited EMERGENCY STOP operation is permissible.

The brake data can be found in Chapter:"Brake data (Page 295)"



2.3.1 Data on the rating plateThe rating plate contains the article number and the technical data of the motor.

SIMOTICS 1P 1FK2104-4AK10-1CA0

M0 1,27 Nm

Brake 24 VDC

Siemens AG, DE-97616 Bad Neustadt Made in Germany

Encoder AS22DQC G95

3 ~ Mot. S YF JO662 2670 01 002Z:

MN

1,27 Nm

I0 2,4 A

IN 2,4 A

nmax

7400 /min

nn 3000 /min

UiN

108 V Th.Cl.155 (F)

IP 64 IC410

RN 000

m: 3 kgEN60034

Figure 2-4 Rating plate

Position Description / technical specifica‐tions

Position Description / technical specifications

1 Article number 12 Degree of protection2 ID No., serial number 13 Rated current Irated / A3 Additional options specified as a

supplement to the article number14 Cooling mode according to EN

60034-64 Static torque M0 / Nm 15 Thermal class of the insulation sys‐

tem5 Rated torque Mrated / Nm 16 Revision6 Induced voltage at rated speed VIN /

V17 Type of balancing (only for motors

with feather key)7 Motor weight m / kg 18 Rated speed nrated / rpm8 Marking of encoder type 19 Maximum speed nmax / rpm9 Data of the holding brake 20 Certifications10 Manufacturer's address 21 Standard for all rotating electrical ma‐

chines11 Stall current I0 / A 22 Data matrix code



2.4 ConverterThe converter is a single-axis device (complete converter with integrated infeed). It is characterized by a compact design, side-by-side installation and high overload capability.

It is intended for use with 1FK2 motors, and is available in the following versions:

● Line supply voltage 230 V 1 AC (200 V … 240 V)Power range 0.1 kW … 0.75 kW

● Line supply voltage 230 V 3 AC and 400 V 3 AC (200 V … 480 V) Power range when connected to 3 AC 400 V: 0.4 kW … 7 kW

Control modeServo control, optimized for 1FK2 motors

Safety functions integrated in the driveThe converter offers the following safety functions integrated in the drive:

Table 2-1 Overview of the Safety Integrated Functions

Functions Abbr.

Brief description

BasicFunctions

Safe Torque Off STO Safe Torque Off according to stop Category 0Safe Stop 1 SS1 Safe stopping process in accordance with stop

category 1Safe Brake Control SBC Safe brake control

ExtendedFunctions

Safe Torque Off STO Safe Torque Off according to stop Category 0Safe Stop 1 SS1 Safe stopping process in accordance with stop

category 1Safe Brake Control SBC Safe brake controlSafe Operating Stop SOS Safe monitoring of the standstill positionSafe Stop 2 SS2 Safe stopping process in accordance with stop

category 2Safely-Limited Speed SLS Safe monitoring of the maximum speedSafe Speed Monitor SSM Safe monitoring of the minimum speedSafe Direction SDI Safe monitoring of the direction of motionSafely-Limited Acceleration SLA Safely-limited accelerationDiagnostic function Safe Brake Test

SBT Safe test of the required holding torque of a brake

Safety functions integrated in the drive (Page 75)

The Basic Functions are included in the scope of delivery of the converter. The Extended Functions require a license.

Using functions that require a license (Page 248)

Description2.4 Converter


Integrated braking resistorIn order to absorb the regenerative load of the motor, converters have an internal braking resistor (exception: 100 W device).

If the internal braking resistor is not sufficient, you have the option of connecting an external braking resistor.

Configuring the braking resistor (Page 65)

Connecting the converter (Page 155)

Communicating with the controller via PROFINETThe converter supports the following functions:

● RT (real time)

● IRT (isochronous real time) with the telegrams 5 and 105

● MRP (media redundancy) with RT

● MRPD (seamless media redundancy) with IRT

● Shared device

● PROFIsafe

● PROFIenergy

● Automatic telegram selection

Commissioning, diagnostics and data backupThe commissioning, diagnostics and data backup are performed using a PC or notebook (commissioning device) via the web server integrated in the converter - or using the Startdrive commissioning software.

Commissioning and diagnostics using the web server (Page 177)



Nameplate and date of manufacture - 1 AC

1 Manufacturer 8 Environmental conditions2 Product designation 9 Reference to the manual3 Article number 10 Certificates4 Serial number 11 Manufacturer's address5 Material number 12 Production location6 Electrical data and degree of protection 13 Data matrix code7 Function release/version 14 Note on disposal

Date of manufactureThe date of manufacture of the converter is coded, as shown below in the serial number.

Figure 2-5 Date of manufacture (example April 2014)



Nameplate and date of manufacture - 3 AC

INPUT: 3AC 380-480V/200-240V 3.8A/5A 50/60Hz

OUTPUT: 3AC 0-INPUT V 3A 0-550Hz

BRAKE OUT: DC 24V 1A

CONTROL: DC 24V 2.4A

IP CLASS. IP20 MOTOR: 1.0kW

USE IN PD2 AND OVC III ENVIRONMENT ONLY

SCCR: 65kA

USE 60/75°C COPPER WIRES ONLY

2,1 kg

REFER TO USER MANUAL

Made in Germany

Siemens AG, Frauenauracher Str. 80, DE-91056 Erlangen

FS: 01

A5E42029278

SINAMICS S210 / SERVO DRIVE

1P 6SL3210-5HE11-0UF0

S T-K56123456

s

LISTED

IND.CONT.EQ.

65BA

1 Manufacturer 8 Reference to the manual2 Function status and material number 9 Certificates3 Product designation 10 Manufacturer's address 4 Article number 11 Production location5 Serial number 12 Data matrix code6 Electrical data and degree of protection 13 Note on disposal7 Environmental conditions

Date of manufactureThe date of manufacture of the converter is coded, as shown below in the serial number.

Figure 2-6 Date of manufacture (example May 2018)



Information label

SINAMICS S210

FS: 01

X127:

00-1F-F8-42-5A-33

PN1:

00-1F-F8-42-5A-34

3SL3210-5HE11-0UF0

1 Product designation 5 PROFINET interface2 Function release/version 6 MAC address of the PROFINET interface3 Service interface 7 Article number4 MAC address of the service interface 8 Data matrix code



2.5 Connection systemsThe motor is connected to the converter by a MOTION-CONNECT cable.

The cable is in one cable connection technology and called "OCC cable" in the following.

As a result of its flexibility and low diameter, it permits very tight bending radii.

The OCC cables are available in the following variants:

● MOTION-CONNECT 500

– Cost-effective solution for mainly fixed installation

– Suitable for low mechanical loading

● MOTION-CONNECT 800PLUS

– Meets requirements for use in cable carriers - tested for horizontal movement distances up to 50 m- not self-supporting

– Suitable for high mechanical loading

– Oil-resistant

The OCC cables can be supplied in lengths by the decimeter.

Extensions and cabinet bushings are available for the OCC cables.

For additional information, see Chapter:"Technical data and properties of the connection system (Page 318)"

Description2.5 Connection systems


2.6 Motor-converter combinations

Converter with line connection 1 AC 200 V ... 240 VThe following table lists recommended combinations of converters connected to a 1 AC line supply and motors with the associated connecting cables.

Motor Converter OCC cableArticle number

(positions 1 … 10 of the article number)

Torque M0 / Nm 100 W 200 W 400 W 750 W M12 M17Article number

6SL3210-5HB10-...Article number

6FX . 002-...…1UF0 …2UF0 …4UF0 …8UF0 …8QN04-... …8QN08-...

High Dynamic 1FK2102-0AG 0.16 x x 1FK2102-1AG 0.32 x x 1FK2103-2AG 0.64 x x 1FK2103-4AG 1.27 x x 1FK2104-4AK 1.27 x x1FK2104-5AK 2.39 x x

Compact 1FK2203-2AG 0.64 x x 1FK2203-4AG 1.27 x x 1FK2204-5AK 2.39 x x

Converter with line connection 3 AC 200 V ... 240 V

Motor Converter OCC cableArticle num‐

ber(positions

1 … 10 of the article num‐

ber)

Tor‐que

M0 / Nm

0.4 kW 0.75 kW 1 kW 1.5 kW M12 con‐nector

M17 con‐nector

Article number 6SL3210-5HE10-

Article number 6FX . 002-...

…10-4UF0 …10-8UF0 …11-0UF0 …11-5UF0 …8QN04-... …8QN08-...

High Dynamic1FK2102-0A

G0.16 x 2) x

1FK2102-1AG

0.32 x 2) x

1FK2103-2AG

0.64 x 2) x

1FK2103-4AG

1.27 x 2) x

1FK2104-4AK

1.27 x 2) x

Compact

Description2.6 Motor-converter combinations


Motor Converter OCC cableArticle num‐

ber(positions

1 … 10 of the article num‐

ber)

Tor‐que

M0 / Nm

0.4 kW 0.75 kW 1 kW 1.5 kW M12 con‐nector

M17 con‐nector

Article number 6SL3210-5HE10-

Article number 6FX . 002-...

…10-4UF0 …10-8UF0 …11-0UF0 …11-5UF0 …8QN04-... …8QN08-...

1FK2203-2AG

0.64 x 2) x 1)

1FK2203-4AG

1.27 x 2) x 1)

1) Available soon2) Only up to max. 240 V

Converter with line connection 3 AC 380 V ... 480 VThe following table lists possible combinations of converters connected to

operating instructions sinamics/simotics manual.pdfsinamics/simotics sinamics s210 servo drive...

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